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High-power semiconductor High-power semiconductor lasers for in-situ sensing lasers for in-situ sensing of atmospheric gases of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California Institute of Technology. Government sponsorship acknowledged.

High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

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Page 1: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

High-power semiconductor High-power semiconductor lasers for in-situ sensing of lasers for in-situ sensing of

atmospheric gasesatmospheric gases

Carl BorgentunMicrodevices laboratory (MDL),

JPL/Caltech

Copyright 2013 California Institute of Technology.Government sponsorship acknowledged.

Page 2: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

OutlineOutline

• Background

• Laser design and fabrication

• Performance

• Next target

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Page 3: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

BackgroundBackground

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Page 4: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Gas sensingGas sensing

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Earthscience

Planetary science

Safety

Credit: NASA

Page 5: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Credit: Richard W. Pogge, Ohio state university

Absorption spectroscopy basicsAbsorption spectroscopy basics

Credit: David Sayres, Harvard

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Page 6: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Laser spectroscopy basicsLaser spectroscopy basics

LaserLaser Detector

DetectorGasGas

1980sLiquid helium-cooled lasers (1000kg)

1990sLiquid nitrogen-cooled lasers (70 kg)

2000sThermoelectrically cooled lasers (0.1 kg)

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Page 7: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Example application – Earth Example application – Earth

sciencescience

Carnegie airborne observatory

Credit: Carnegie institute of science

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Earthscienc

e

Page 8: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Example application – Planetary Example application – Planetary

sciencescience

Mars polar lander

Mars science laboratory

Credit: NASA

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Planetary

science

Page 9: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Example application – SafetyExample application – Safety

Carbon monoxide monitoring instrument

Credit: NASA

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Safety

Page 10: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Ozone depletionOzone depletion• Chlorine compounds destroy ozone, but only at

cold temperatures.• Water vapor in the stratosphere increases the

threshold temperature, at which ozone destruction can take place.

• Risk of thinner ozone layer not only at the poles, but also at lower latitudes where people, animals, and plants live.

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James G. Anderson et al., Science, 337 (6096), 835-839, 2012.

• Various explanations for high mixing ratios of water vapor, distinguishable by measuring water isotopologues.

Page 11: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

• Traditional absorption techniques are not sensitive enough for the simultaneous measurement of water and its less abundant isotopologues.

• Jim Anderson’s group at Harvard are developing a cavity-enhanced instrument.

• A high-power laser source at the right wavelength is needed.

• In this case: Right wavelength ~ 3777 cm-1 (2.65 µm)

• In this case: High-power > 10 mW

Need for more sensitive Need for more sensitive

instrumentinstrument

Credit: NASA; Jim Anderson, Harvard

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Page 12: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Laser design and Laser design and fabricationfabrication

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Page 13: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Two criteria:•Optical gain•Cavity

Laser crash courseLaser crash course

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Active mediumActive medium

Cavity

Pumping

Mirror

Output beam

Page 14: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Molecular Beam EpitaxyMolecular Beam Epitaxy

Credit: JPL

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Active regionActive region

215 nm215 nm

66 Å

Page 15: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

ProcessingProcessing

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Etch ridge

Insulate and contact

Etch grating

Page 16: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Single-mode emissionSingle-mode emission

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Wavelength [µm]

Wavelength [µm]

Page 17: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

GratingGrating• Distributed feedback (DFB) laser

using a Bragg grating => single-mode emission.

• Etched, i.e. non-metal => less loss.

• Laterally coupled => no epitaxial re-growth necessary.

Credit: JPL

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Wavelength [µm]

Wavelength [µm]

Page 18: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

SEM picturesSEM pictures

Credit: Cliff Frez

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Page 19: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Coating, cleaving, and bondingCoating, cleaving, and bonding

Credit: Cliff Frez

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Wavelength:

2.0 – 3.5 µm

Wavelength:

2.0 – 3.5 µm

Page 20: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

PerformancePerformance

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Page 21: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Power characteristicsPower characteristics• Output power at 35 mW @ 10C, 600 mA.• Still more than 20 mW @ 30C, 600 mA.• No sign of thermal roll-over.• Dips in LI curves are due to absorption of ambient

water (feature, not a bug!).

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Page 22: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Spectral performanceSpectral performanceWavelength is tunable by temperature and/or drive current.

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Page 23: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Reliability and life-timeReliability and life-time• Reliability and life-time test: devices submitted to

elevated drive currents and mount temperatures.• Over 3000 hours of accumulated testing has been

performed, without a single failure.• Peak wavenumber stabilizes after 100-200 hours.

The change in peak wavenumber is less than 2 cm-1. The output power is not reduced.

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Page 24: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

• Lasers integrated into TO-3 packages.

• No significant degradation in performance noticed after packaging.

PackagingPackaging

BeforeBefore AfterAfter

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Page 25: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Shape of output beamShape of output beam

• Divergent and highly elliptical, normal for edge-emitters.

• Divergence angles: ~ 110 and 40 degrees.

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Page 26: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Instrument aperture

Instrument aperture

Collimating the beamCollimating the beam

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LaserLaser

LaserLaser

Laser package

Laser package

Page 27: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Package with internal lensPackage with internal lens

TO-3 headerTEC

Tilted, coated, sapphire window

Black housingCoated lens (XYZ active alignment)

Precision spacerLaser

Cu submount

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Page 28: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Next target: CH4Next target: CH4

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Page 29: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Initial resultsInitial results

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• Hit target wavelength (3058 cm-1).

• Increase in output power (6 mW vs 1.5 mW)

Page 30: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

SummarySummary

• Successfully delivered 2 laser modules emitting more than 10 mW at 3777 cm-1 to Harvard for water detection.

• Developing laser package complete with collimating optics.

• Initial results show promising outlook for future methane detection missions like TLS.

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Page 31: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

AcknowledgementsAcknowledgements

Supervisor:Siamak Forouhar

Colleagues:Cliff Frez, Ryan Briggs, Mahmood Bagheri

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Page 32: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

Thanks for the attention!Thanks for the attention!

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Page 33: High-power semiconductor lasers for in-situ sensing of atmospheric gases Carl Borgentun Microdevices laboratory (MDL), JPL/Caltech Copyright 2013 California

High-power semiconductor High-power semiconductor lasers for in-situ sensing of lasers for in-situ sensing of

atmospheric gasesatmospheric gases

Carl Borgentun, Microdevices laboratory (MDL)