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FRICK QUANTUM™ LX COMPRESSOR CONTROL · PDF filemounting as well. Refer to the Control Center Assem-bly drawing 649D5151 for the layout for this standard enclosure. The DC power/communications

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Text of FRICK QUANTUM™ LX COMPRESSOR CONTROL · PDF filemounting as well. Refer to the Control...

  • MAINTENANCE

    FRICK QUANTUM LXCOMPRESSOR

    CONTROL PANELVersion 7.0x

    Form 090.020-M (SEP 2011) MAINTENANCE

    File: SERVICE MANUAL - Section 90Replaces: 090.020-M (JUNE 2011)Dist: 3, 3a, 3b, 3c

  • QUANTUM LX COMPRESSOR CONTROL PANELMAINTENANCE

    090.020-M (SEP 11)Page 2

    TABLE OF CONTENTS

    SECTION 1INTRODUCTION TO THE QUANTUM CONTROL SYSTEM......................................................................................8

    INTRODUCTION..........................................................................................................................................................8Quantum Controller..........................................................................................................................................8Power Supply.......................................................................................................................................................8Digital Input / Output Boards................................................................................................................................8Analog Input / Output Boards...............................................................................................................................8Operator Interface...............................................................................................................................................8

    THE CONTROL PANEL ENCLOSURE..............................................................................................................................8GENERAL INFORMATION............................................................................................................................................8WHAT TO DO BEFORE CALLING THE FACTORY...........................................................................................................9

    SECTION 2Q5

    INTRODUCTION.........................................................................................................................................................12FEATURES.................................................................................................................................................................12WHAT SHOULD OCCUR WHEN APPLYING POWER....................................................................................................12WHAT IF THE OPERATING STATUS SCREEN IS NOT SHOWN.....................................................................................12BATTERY FUNCTION AND REPLACEMENT..................................................................................................................13Q5 INTERFACE BOARD..............................................................................................................................................13Q5 BOARD PICTORIAL...............................................................................................................................................14Q5 JUMPERS, LEDS AND CONNECTORS...................................................................................................................15

    Jumper Table.....................................................................................................................................................15LED Defi nition Table....................................................................................................................................15Connector Pinout Table................................................................................................................................15

    Q5 INTERFACE BOARD PICTORIAL.............................................................................................................................16COMM 1 Jumpers..............................................................................................................................................16COMM 2 Jumpers..............................................................................................................................................16

    Q5 INTERCONNECTIONS............................................................................................................................................17POWER SUPPLY........................................................................................................................................................18

    DESCRIPTION ....................................................................................................................................................18POWER DISTRIBUTION......................................................................................................................................18MEASURING VOLTAGES.....................................................................................................................................18ADJUSTMENT....................................................................................................................................................19

    +5VDC........................................................................................................................................................19+12VDC......................................................................................................................................................19+24VDC......................................................................................................................................................19

    POWER SUPPLY REPLACEMENT..........................................................................................................................19Q5 FLOW DIAGRAM..................................................................................................................................................20Q5 RDB / RWB II / RWF / RXF (58 - 101) CONTROL CENTER ASSEMBLY....................................................................21Q5 I/O & D.C. POWER HARNESS...............................................................................................................................25Q5 A. C. POWER HARNESS.......................................................................................................................................26

    Q5 COMPRESSOR REPLACEMENT PARTS..................................................................................................................28

    SECTION 3QUANTUM 4

    INTRODUCTION........................................................................................................................................................32WHAT SHOULD OCCUR WHEN APPLYING POWER....................................................................................................32WHAT IF THE OPERATING STATUS SCREEN IS NOT SHOWN.....................................................................................32BATTERY FUNCTION AND REPLACEMENT..................................................................................................................33QUANTUM 4 BOARD PICTORIAL................................................................................................................................34QUANTUM 4 BOARD SETTINGS.................................................................................................................................35

    Processor Board Jumpers...................................................................................................................................35Communications Board Jumpers.........................................................................................................................35

    Com-1 (TB1)...............................................................................................................................................35Com-2 (TB2 - TB3).....................................................................................................................................35

    POWER SUPPLY........................................................................................................................................................36DESCRIPTION ....................................................................................................................................................36MEASURING VOLTAGES......................................................................................................................................36FUSE REPLACEMENT..........................................................................................................................................37

  • QUANTUM LX COMPRESSOR CONTROL PANELMAINTENANCE

    090.020-M (SEP 11)Page 3

    ADJUSTMENT.....................................................................................................................................................38POWER SUPPLY REPLACEMENT..........................................................................................................................39+5 DC VOLTAGE MEASUREMENT LOCATION.......................................................................................................40DC POWER SUPPLY PIN ASSIGNMENTS.............................................................................................................40

    QUANTUM 4 FLOW DIAGRAM36 & 48 INCH PANELS.........................................................................................................................................4022 & 28 INCH PANELS.........................................................................................................................................41

    QUANTUM 4 RDB / RWB II / RWF / RXF (58 - 101) CONTROL CENTER ASSEMBLY....................................................42QUANTUM 4 I/O & D.C. POWER HARNESS (36 AND 48 INCH PANELS )..................

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