Frei Schaltanlagen Networkbox, sistema eléctrico de una planta industrial

Document No. AK685_000

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Maerz Ofenbau AG, Richard Wagner-Strasse 28, CH-8027 Zürich, Switzerland +41 44 287 27 27, fax +41 44 201 36 34, [email protected]

www.maerz.com

A�Company�of�ThyssenKrupp�

ELECTRICAL ELD DEPARTMENT

SPECIFICATION OF NETWORK BOX

AK685 – CALQUIPA S.A.C.

Callalli, Peru

F2S - 300/400 tpd MAERZ finelime kiln (coal / opt.gas)

Electrical Department Specification

Document No AK685_000_0_ELD_Specification of network box .docx

based on template MRZTD.DOT

Content of chapters managed by Sergej Lützow {Head of Electrical Department}

Last revision date / this file saved on 21 March 2014

Revision Table

REV Date Name Description

0 17.02.2014 Anton Wirth Initial release

A

B

C

D

E

F

Electrical Department Specification

AK685_000_0 CALQUIPA S.A.C.

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Table of Contents

1 INDEX 3

ELD SPECIFICATION OF NETWORK BOX Scope of Supply


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1 Scope of Supply

The box network coupler P1001JN must fully meet this specification and shall fulfill all requirements for assembly, commissioning and acceptance test.

1.1 Functional descriptions and Installation instructions

In P1001JN will be installed P1001SC (Network coupler).

Fig. 1 [Bildlegende] (typical)

Item Description Item Description

1 3

2 4

P1001SC is type Siemens Scalance X204.

SCALANCE X204-2

The devices of the SCALANCE X-200 product line can be used universally – in machine-level applications as well as in networked plant sections, in electrical or electrical/optical linear, ring or star structures and with single mode up to 26 km.

The devices of the SCALANCE X-200 line also have standard remote diagnostics functions (SNMP, Web server).

The operating Instructions are valid for the following devices: 6GK5204-2BB10-2AA3.

The SCALANCE X204-2 devices have four RJ-45 jacks and two BFOC interfaces for the connection of end devices or other network segments. The BFOC socket (Bayonet Fiber Optic Connector) corresponds to the ST socket. The BFOC socket is a multimode interface.

On the SCALANCE X204-2 device, the TP interfaces take the form of RJ-45 jacks with the MDI-X assignment (Medium Dependent Interface Autocrossover) of a network component.



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RJ-45 jack

Pin assignment

TP cords or TP-XP cords with a maximum length of 10 m can be connected to the RJ-45 TP port.

With the IE FC cables and IE FC RJ-45 plug 180, an overall cable length of a maximum of

100 m is permitted between two devices depending on the cable type.

Autonegotiation means the automatic detection of the functionality of the port at the opposite end. Using autonegotiation, repeaters or end devices can detect the functionality available at the port of a partner device allowing automatic configuration of different types of device. With autonegotiation, two components connected to a link segment can exchange parameters

and set themselves to match the supported communication functionality.

The SCALANCE X204-2 are plug-and-play devices that require no settings during commissioning.

IE Switches X-200 support the MDI / MDIX autocrossover function. The advantage of the MDI / MDIX autocrossover function is that straight-through cables can be used throughout and external Ethernet crossover cables are unnecessary. This prevents malfunctions resulting from mismatching send and receive wires. This makes installation much easier for the user.

The direct connection of two ports on the switch or accidental connection over several switches causes an illegal loop. Such a loop can lead to network overload and network failures.

If the pair of receiving cables are incorrectly connected (RD+ and RD- swapped over), the polarity is reversed automatically.

The transmission speed of the optical Fast Ethernet ports is 100 Mbps.

The transmission mode for 100Base-FX is specified in the IEEE 802.3 standard. Since the full duplex mode and the transmission rate cannot be modified for optical transmission, autonegotiation cannot be selected.

Data transmission is over multimode fiber-optic cable (FO cable). The wavelength is 1310 nm.



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Multimode fiber-optic cables are used with a core of 50 or 62.5 µm; the light source is an LED.

The outer diameter of the FO cable is 125 µm.

The maximum transmission range (segment length) is up to 5 km depending on the cable type.

The cables are connected over BFOC sockets.

Construction

Dimensions: (W x H x D) in mm (60 x 125 x 124)

Weight: 780 g

Electrical data

Power supply: 2 x 24 VDC (18 ... 32 VDC) SELV (Safety Extra Low Voltage)

Power loss at 24 VDC: 6.36W

Current consumption at rated voltage: 265 mA

Overcurrent protection at input PTC resettable fuse: 0.6 A / 60V

Optical data

Optical transmit power: -19 / -17 / -14 dBm (min. / typ. / max.)

Receiver sensitivity: -34 / -32 dBm (typ. / max.)

Permitted ambient conditions

Operating temperature: -40 °C to +60 °C

Storage/transport temperature: -40 °C to +70 °C

Relative humidity in operation: ‹ 95 % (no condensation)

Operating altitude at max. xx°C ambient temperature: 2000 m at max. 56 °C

3000 m at max. 50 °C

Dimension drawing SCALANCE X204-2

SCALANCE X200 side view



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Also in P1001JN will be installed the power supply (SITOP PSU100C – Siemens).

SITOP PSU100C (Siemens)

Description: The SITOP PSU100C stabilized power supplies of the SITOP compact product line for the low-end performance range have an extremely slimline design that marks them out for distributed applications, e.g. installation in control boxes or small control cabinets.

Technical specification:

Output voltage/current: 24 V/2.5 A

Order No.: 6EP1332-5BA00

Rated input voltage: 100 ... 230 V AC

• Range: 85 ... 264 V AC/110 … 300 V DC

Mains buffering: > 20 ms (at 120/230 V AC)

Rated line frequency: 50/60 Hz

Rated input current: 1.33 ... 0.67 A

Rated output voltage: 24 V DC

• Tolerance: ± 3 %

• Setting range: 22.2 ... 26.4 V DC

Rated output current: 2.5 A

• Derating range: +50 °C to 70 °C

Efficiency at rated values, approx.: 89 %



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Energy losses in no-load operation: < 0.75 W

Switching in parallel: yes

Electronic short-circuit protection: yes, restart

Radio interference suppression: Class B

Degree of protection (EN 60529): IP20

Ambient temperature: –20 ... +70 °C

Connections: removable screw terminals

Certifications: CE, UL, CSA, ATEX

Dimensions (W x H x D) in mm : 45 x 80 x 100 mm

Weight approx.: 0.22 kg

In P1001JN will be also mounted a Power socket 24VDC for network coupler P1011DC.

Components parts for assembly P1001JN

Framework, Type: OPCP202018T (Cubo O enclosure)

Supplier: (Ensto)

Size: 200 x 200 x 185 mm, plain sides, transparent cover, PC

Description: Ensto Cubo O is a series of medium to large size enclosures available with plain sides or metric knockouts. Special features of the series allow mounting the cover onto the back of the base and include adjustable elevators for the base corner slots, enabling plates and panels to be mounted at any height.


Operating temperature (ºC): - 40 °C… +80 °C

Colour: RAL 7035

Content: Enclosure base, cover, extension frame, cover screws, mounting screws, screws for the extension frame

Material, base: Fiberglass reinforced polycarbonate

Material, cover: Polycarbonate

Material, cover screws: Polyamide

Material, gasket: Polyurethane



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Volume cm³: 740,00

Weight (kg): 1,367

Depth mm: 187

Inner depth (mm): 170,0

Outer base depth (mm): 102 + 55

Outer cover height (mm): 30

Size (mm): 200 x 200 x 187

Degree of protection: IP 66, IP 67

Environmental type UL: 4, 4x, 12, 13

Flammability rating: UL 746C 5V

Impact strenght: IK 08

Standard: EN 62208, UL 508A, GOST

Fehler! Hyperlink-Referenz ungültig.

Extension frame, Type OPCP202006E (Ensto)



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Name: Extension frame

Size: 200 x 200 mm, incl. mounting screws and gasket, depth 55 mm, PC

Description: Accessory for Ensto Cubo O and C thermoplastic enclosures


Colour: RAL 7035

Material: Polycarbonate

Volume cm³: 220,00

Weight (kg): 0,304

Size (mm): 200 x 200 x 55

Fastening lug, OFL1 (Ensto)

Name: Fastening lug, set of 4 pcs

Description: Accessory for Ensto Cubo O and C thermoplastic enclosures and Ensto Cubo P panel building system


Volume cm³: 2.70

Weight (kg): 0.026

Size (mm): 19 x 40 x 35.5

Cable gland module CP-L, Ø 130 mm (Rittal)

Description: Use of the support arm cutout CP-L, round, with enclosures mounted on the wall, for sealed cable entry. May also be mounted retrospectively with the cables alinserted. Fitted with T-heads for cable clamping. Particularly well-suited to cables with identical cross-sections.

Material: Sheet steel



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Surface finish: Zinc-plated

Supply includes: Assembly parts

LappKabel, Single Core Wiring Cable, Red Sheath

Order Number: 608876-62


RoHS compliant: yes

Sold per meter: yes

Colour: red

Halogen free: yes

LappKabel Single Core Wiring Cable, Blue Sheath



RoHS compliant: yes

Sold per meter: yes



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Colour: blue

Halogen free: yes

LappKabel Single Core Wiring Cable, Green-yellow Sheath



RoHS compliant: yes

Sold per meter: yes

Colour: Green-yellow

Halogen free: yes

Wire-end sleeves with plastic collars


Characteristics

Red

Cross-section x length: 1.5 mm² x 8 mm


Length: 8 mm

RoHS compliant: yes

Country colour code: DE (German colour code)

Cross-section: 1.5 mm².

Insulation (material): Polypropylene - +105 °C

Colour: red

Cross-section x length: 1.5 mm² x 8 mm

Type (manufacturer type): 460408



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Material: Tinned electrolytic copper

Rittal Mounting rail for KS/AE TS35/7,5 Length 187 mm

0.5 - 4 mm²Green-yellow Wieland


Stripping length: 9 mm

Colour: Green-yellow

RoHS compliant: yes

Connection cross-section (flexible): 0.5 - 2.5 mm²

Connection cross-section (fixed): 0.5 - 4 mm²

M6 Insulated Ring Terminal, Blue, 1.5 - 2.5mm²

Characteristics

Hole diameter: 6.5 mm

Cross-section: 1.5 - 2.5


Temperature range: -60 - +105 °C

RoHS compliant: yes

Size: M6



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Colour: blue

Hole diameter: 6.5 mm

Material: Cu-ETP according to DIN EN 13600 · Halogen-free PA insulation (polyamide, nylon)

Cross-section: 1.5 - 2.5 mm²

DIN 934 hex nuts Galvanised steel

Characteristics

M6 x

Galvanised steel


Standards: ISO 4032

Material: Galvanised steel

Grade: 8

DIN standard: 934

Thread size: M6

Thread: M6

DIN 125 ZN A 6.4

Characteristics

• Without bevel

Equipment

• Shape A = without bevel



Thread: M6

External diameter: 12.5 mm

Thread size: M6



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DIN standard: 125

Material thickness: 1.6 mm

Internal diameter: 6.4 mm

DIN9021 steel M6 shims

Equipment

Shape A



Thread: M6

External diameter: 18 mm

Thread size: M6

DIN standard: 9021



DIN6798 ST A M6 f-type lck washers


Number of teeth: 12

Thread size: M6

Thread: M6

Material: Spring steel


DIN standard: 6798


Specification: Shape A, serrated on the outside

External diameter: 11 mm



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Inside Serrated Cable Tie, Natural, 2.5mm x 100mm, 100 Pack,

Description:

The cable connector are made entirely of plastic, so they are well recyclable. The internal teeth on the belt ensures a secure hold on banding machine. The cable ties can be assembled by hand or with a tool for process-sure application. The slightly bent tip enables simple insertion into the head.

Applications: For bundling and securing cables, leads and hoses.


Bundle diameter: 22 mm

Dimensions: (L x W) 100 mm x 2.5 mm

Length: 100 mm

Minimum holding force: 80 N

Colour: Natural

RoHS compliant: yes

Width: 2.5 mm

Material: PA66

Type: T18R

Halogen free: yes

Inside Serrated Cable Tie, Natural, 3.5mm x 190mm, 100 Pack,


Bundle diameter: 50 mm

Dimensions: (L x W) 190 mm x 3.5 mm

Length: 190 mm

Minimum holding force: 135 N

Colour: Natural

RoHS compliant: yes

Width: 3.5 mm

Material: PA66

Type: T30L



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Halogen free: yes

TOOLCRAFTSheet metal screw with drill bit, external hex socket DIN 7504 Galvanised steel 4.8 mm

Description:

Self-drilling screws · External hex socket Case-hardened steel· Shape K.


DIN standard: 7504


Length: 19 mm

Dimensions: (Ø x L) 4.8 mm x 19 mm

Thread: 4.8 mm

Drive: External hex

Tip style: Hex

Avery Labels Silb. L6011-20

3 Valid only for PCS7 Single Server



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For PCS7 Single Server, the network box P1001JN contain also P1001KO(Network coupler – Scalance X005 from Siemens).

P1001KO - SCALANCE X005 Industrial Ethernet entry level switch

The SCALANCE X005 Industrial Ethernet entry level switch is an unmanaged switch with five RJ45 10/100 Mbit/s ports. The product provides a cost-optimized solution for the design of small star or line structures with switching functionality in isolated machines or plant sections.

The SCALANCE X005 has a robust metal housing (IP30) for space-saving mounting in a cubicle, on a standard mounting rail, S7-300 mounting rail, or for direct wall mounting. The integrated holding flanges of the RJ45 ports on the front of the housing, together with the Industrial Ethernet FastConnect IE FC RJ45 Plug, ensure permanent and reliable data communication. The combination of holding flange and IE FC RJ 45 Plug unloads the RJ45 socket of the switch from tensile and bending stresses.

The SCALANCE X005 Industrial Ethernet entry level switch requires a 24V DC voltage supply.

Diagnostics on the device by means of LEDs (power, link status, data communication)

Integrated autocrossover function makes the use of uncrossed connection cables possible

Automatic detection and negotiation of the data transmission rate by means of autosensing and autonegotiation function.

Technical data:

Connections:

Connection of terminal devices or network components via Twisted Pair: 5 x RJ45 sockets with MDI-X

assignment 10/100 Mbit/s (half / full duplex)

Connection of voltage supply: 1 x 2-pole plug-in terminal block



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Electrical data:

Supply voltage: 18 .. 32 V DC safety extra-low voltage (SELV)

Power loss at 24 V DC (typ.): 2 W

Current consumption at rated voltage (typ.): 80 mA

Overcurrent protection at the input: PTC Resetable Fuse (0.5 A / 60 V)

Transmission rate

Transfer rate / 1: 10 Mbit/s

Transfer rate / 2: 100 Mbit/s

Permitted ambient conditions / EMC:

Operating temperature: 0°C to +65°C

Storage/transport temp.: -40°C to +80°C

Relative humidity during operation: ‹ 95% (non-condensing)

Operating altitude: 2000 m at 46°C max. ambient temp.

3000 m at max. 40°C ambient temp.

Radio interference level: EN 61000-6-2 Class A

Noise immunity : EN 61000-6-4

Protection class: IP 30

Mechanical design:

Dimension (W x H x D): 40 x 125 x 124 mm

Weight: 780 g

Mounting options: Standard mounting rail

S7-300 mounting rail

Wall mounting

Power Supply

Assignment Plug

Pin number Pinout

Pin 1 M (Mass)



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Pin 2 L+ (+18 - 32V DC)

The following errors/faults can be signaled by the signaling contact:

- The loss and the establishment of a link on a monitored port.

- The failure of one of the two redundant power supplies.

- The loss of the connection to the controller in PROFINET IO mode.

- The redundancy manager signals an error

Assembly

SCALANCE X-005 mounted on a DIN rail (35 mm)

4. Fotos .



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Frei Schaltanlagen Networkbox, sistema eléctrico de una planta industrial