Document No. AK685_000
Revision 0
Revision Date / saved on 21 March 2014
© Copyright reserved - The reproduction, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages.
All rights reserved in the event of the grant of a patent, utility model or design.
Maerz Ofenbau AG, Richard Wagner-Strasse 28, CH-8027 Zürich, Switzerland +41 44 287 27 27, fax +41 44 201 36 34, [email protected]
www.maerz.com
A�Company�of�ThyssenKrupp�
ELECTRICAL ELD DEPARTMENT
SPECIFICATION OF NETWORK BOX
AK685 – CALQUIPA S.A.C.
Callalli, Peru
F2S - 300/400 tpd MAERZ finelime kiln (coal / opt.gas)
Electrical Department Specification
Document No AK685_000_0_ELD_Specification of network box .docx
based on template MRZTD.DOT
Content of chapters managed by Sergej Lützow {Head of Electrical Department}
Last revision date / this file saved on 21 March 2014
Revision Table
REV Date Name Description
0 17.02.2014 Anton Wirth Initial release
A
B
C
D
E
F
Electrical Department Specification
AK685_000_0 CALQUIPA S.A.C.
3 / 24
Table of Contents
1 INDEX 3
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
4 / 24
1 Scope of Supply
The box network coupler P1001JN must fully meet this specification and shall fulfill all requirements for assembly, commissioning and acceptance test.
1.1 Functional descriptions and Installation instructions
In P1001JN will be installed P1001SC (Network coupler).
Fig. 1 [Bildlegende] (typical)
Item Description Item Description
1 3
2 4
P1001SC is type Siemens Scalance X204.
SCALANCE X204-2
The devices of the SCALANCE X-200 product line can be used universally – in machine-level applications as well as in networked plant sections, in electrical or electrical/optical linear, ring or star structures and with single mode up to 26 km.
The devices of the SCALANCE X-200 line also have standard remote diagnostics functions (SNMP, Web server).
The operating Instructions are valid for the following devices: 6GK5204-2BB10-2AA3.
The SCALANCE X204-2 devices have four RJ-45 jacks and two BFOC interfaces for the connection of end devices or other network segments. The BFOC socket (Bayonet Fiber Optic Connector) corresponds to the ST socket. The BFOC socket is a multimode interface.
On the SCALANCE X204-2 device, the TP interfaces take the form of RJ-45 jacks with the MDI-X assignment (Medium Dependent Interface Autocrossover) of a network component.
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
5 / 24
RJ-45 jack
Pin assignment
TP cords or TP-XP cords with a maximum length of 10 m can be connected to the RJ-45 TP port.
With the IE FC cables and IE FC RJ-45 plug 180, an overall cable length of a maximum of
100 m is permitted between two devices depending on the cable type.
Autonegotiation means the automatic detection of the functionality of the port at the opposite end. Using autonegotiation, repeaters or end devices can detect the functionality available at the port of a partner device allowing automatic configuration of different types of device. With autonegotiation, two components connected to a link segment can exchange parameters
and set themselves to match the supported communication functionality.
The SCALANCE X204-2 are plug-and-play devices that require no settings during commissioning.
IE Switches X-200 support the MDI / MDIX autocrossover function. The advantage of the MDI / MDIX autocrossover function is that straight-through cables can be used throughout and external Ethernet crossover cables are unnecessary. This prevents malfunctions resulting from mismatching send and receive wires. This makes installation much easier for the user.
The direct connection of two ports on the switch or accidental connection over several switches causes an illegal loop. Such a loop can lead to network overload and network failures.
If the pair of receiving cables are incorrectly connected (RD+ and RD- swapped over), the polarity is reversed automatically.
The transmission speed of the optical Fast Ethernet ports is 100 Mbps.
The transmission mode for 100Base-FX is specified in the IEEE 802.3 standard. Since the full duplex mode and the transmission rate cannot be modified for optical transmission, autonegotiation cannot be selected.
Data transmission is over multimode fiber-optic cable (FO cable). The wavelength is 1310 nm.
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
6 / 24
Multimode fiber-optic cables are used with a core of 50 or 62.5 µm; the light source is an LED.
The outer diameter of the FO cable is 125 µm.
The maximum transmission range (segment length) is up to 5 km depending on the cable type.
The cables are connected over BFOC sockets.
Construction
Dimensions: (W x H x D) in mm (60 x 125 x 124)
Weight: 780 g
Electrical data
Power supply: 2 x 24 VDC (18 ... 32 VDC) SELV (Safety Extra Low Voltage)
Power loss at 24 VDC: 6.36W
Current consumption at rated voltage: 265 mA
Overcurrent protection at input PTC resettable fuse: 0.6 A / 60V
Optical data
Optical transmit power: -19 / -17 / -14 dBm (min. / typ. / max.)
Receiver sensitivity: -34 / -32 dBm (typ. / max.)
Permitted ambient conditions
Operating temperature: -40 °C to +60 °C
Storage/transport temperature: -40 °C to +70 °C
Relative humidity in operation: ‹ 95 % (no condensation)
Operating altitude at max. xx°C ambient temperature: 2000 m at max. 56 °C
3000 m at max. 50 °C
Dimension drawing SCALANCE X204-2
SCALANCE X200 side view
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
7 / 24
Also in P1001JN will be installed the power supply (SITOP PSU100C – Siemens).
SITOP PSU100C (Siemens)
Description: The SITOP PSU100C stabilized power supplies of the SITOP compact product line for the low-end performance range have an extremely slimline design that marks them out for distributed applications, e.g. installation in control boxes or small control cabinets.
Technical specification:
Output voltage/current: 24 V/2.5 A
Order No.: 6EP1332-5BA00
Rated input voltage: 100 ... 230 V AC
• Range: 85 ... 264 V AC/110 … 300 V DC
Mains buffering: > 20 ms (at 120/230 V AC)
Rated line frequency: 50/60 Hz
Rated input current: 1.33 ... 0.67 A
Rated output voltage: 24 V DC
• Tolerance: ± 3 %
• Setting range: 22.2 ... 26.4 V DC
Rated output current: 2.5 A
• Derating range: +50 °C to 70 °C
Efficiency at rated values, approx.: 89 %
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
8 / 24
Energy losses in no-load operation: < 0.75 W
Switching in parallel: yes
Electronic short-circuit protection: yes, restart
Radio interference suppression: Class B
Degree of protection (EN 60529): IP20
Ambient temperature: –20 ... +70 °C
Connections: removable screw terminals
Certifications: CE, UL, CSA, ATEX
Dimensions (W x H x D) in mm : 45 x 80 x 100 mm
Weight approx.: 0.22 kg
In P1001JN will be also mounted a Power socket 24VDC for network coupler P1011DC.
Components parts for assembly P1001JN
Framework, Type: OPCP202018T (Cubo O enclosure)
Supplier: (Ensto)
Size: 200 x 200 x 185 mm, plain sides, transparent cover, PC
Description: Ensto Cubo O is a series of medium to large size enclosures available with plain sides or metric knockouts. Special features of the series allow mounting the cover onto the back of the base and include adjustable elevators for the base corner slots, enabling plates and panels to be mounted at any height.
Technical specification:
Operating temperature (ºC): - 40 °C… +80 °C
Colour: RAL 7035
Content: Enclosure base, cover, extension frame, cover screws, mounting screws, screws for the extension frame
Material, base: Fiberglass reinforced polycarbonate
Material, cover: Polycarbonate
Material, cover screws: Polyamide
Material, gasket: Polyurethane
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
9 / 24
Volume cm³: 740,00
Weight (kg): 1,367
Depth mm: 187
Inner depth (mm): 170,0
Outer base depth (mm): 102 + 55
Outer cover height (mm): 30
Size (mm): 200 x 200 x 187
Degree of protection: IP 66, IP 67
Environmental type UL: 4, 4x, 12, 13
Flammability rating: UL 746C 5V
Impact strenght: IK 08
Standard: EN 62208, UL 508A, GOST
Fehler! Hyperlink-Referenz ungültig.
Extension frame, Type OPCP202006E (Ensto)
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
10 / 24
Name: Extension frame
Size: 200 x 200 mm, incl. mounting screws and gasket, depth 55 mm, PC
Description: Accessory for Ensto Cubo O and C thermoplastic enclosures
Technical specification:
Colour: RAL 7035
Material: Polycarbonate
Volume cm³: 220,00
Weight (kg): 0,304
Size (mm): 200 x 200 x 55
Fastening lug, OFL1 (Ensto)
Name: Fastening lug, set of 4 pcs
Description: Accessory for Ensto Cubo O and C thermoplastic enclosures and Ensto Cubo P panel building system
Technical specification:
Volume cm³: 2.70
Weight (kg): 0.026
Size (mm): 19 x 40 x 35.5
Cable gland module CP-L, Ø 130 mm (Rittal)
Description: Use of the support arm cutout CP-L, round, with enclosures mounted on the wall, for sealed cable entry. May also be mounted retrospectively with the cables alinserted. Fitted with T-heads for cable clamping. Particularly well-suited to cables with identical cross-sections.
Material: Sheet steel
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
11 / 24
Surface finish: Zinc-plated
Supply includes: Assembly parts
LappKabel, Single Core Wiring Cable, Red Sheath
Order Number: 608876-62
Technical specification:
RoHS compliant: yes
Sold per meter: yes
Colour: red
Halogen free: yes
LappKabel Single Core Wiring Cable, Blue Sheath
Order Number: 608805-62
Technical specification:
RoHS compliant: yes
Sold per meter: yes
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
12 / 24
Colour: blue
Halogen free: yes
LappKabel Single Core Wiring Cable, Green-yellow Sheath
Order Number: 607385-62
Technical specification:
RoHS compliant: yes
Sold per meter: yes
Colour: Green-yellow
Halogen free: yes
Wire-end sleeves with plastic collars
Order Number: 617801-62
Characteristics
Red
Cross-section x length: 1.5 mm² x 8 mm
Technical specification:
Length: 8 mm
RoHS compliant: yes
Country colour code: DE (German colour code)
Cross-section: 1.5 mm².
Insulation (material): Polypropylene - +105 °C
Colour: red
Cross-section x length: 1.5 mm² x 8 mm
Type (manufacturer type): 460408
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
13 / 24
Material: Tinned electrolytic copper
Rittal Mounting rail for KS/AE TS35/7,5 Length 187 mm
0.5 - 4 mm²Green-yellow Wieland
Technical specification:
Stripping length: 9 mm
Colour: Green-yellow
RoHS compliant: yes
Connection cross-section (flexible): 0.5 - 2.5 mm²
Connection cross-section (fixed): 0.5 - 4 mm²
M6 Insulated Ring Terminal, Blue, 1.5 - 2.5mm²
Characteristics
Hole diameter: 6.5 mm
Cross-section: 1.5 - 2.5
Technical specification:
Temperature range: -60 - +105 °C
RoHS compliant: yes
Size: M6
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
14 / 24
Colour: blue
Hole diameter: 6.5 mm
Material: Cu-ETP according to DIN EN 13600 · Halogen-free PA insulation (polyamide, nylon)
Cross-section: 1.5 - 2.5 mm²
DIN 934 hex nuts Galvanised steel
Characteristics
M6 x
Galvanised steel
Technical specification:
Standards: ISO 4032
Material: Galvanised steel
Grade: 8
DIN standard: 934
Thread size: M6
Thread: M6
DIN 125 ZN A 6.4
Characteristics
• Without bevel
Equipment
• Shape A = without bevel
Technical specification:
Material: Galvanised steel
Thread: M6
External diameter: 12.5 mm
Thread size: M6
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
15 / 24
DIN standard: 125
Material thickness: 1.6 mm
Internal diameter: 6.4 mm
DIN9021 steel M6 shims
Equipment
Shape A
Technical specification:
Material: Galvanised steel
Thread: M6
External diameter: 18 mm
Thread size: M6
DIN standard: 9021
Material thickness: 1.6 mm
Internal diameter: 6.4 mm
DIN6798 ST A M6 f-type lck washers
Technical specification:
Number of teeth: 12
Thread size: M6
Thread: M6
Material: Spring steel
Material thickness: 0.7 mm
DIN standard: 6798
Internal diameter: 6.4 mm
Specification: Shape A, serrated on the outside
External diameter: 11 mm
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
16 / 24
Inside Serrated Cable Tie, Natural, 2.5mm x 100mm, 100 Pack,
Description:
The cable connector are made entirely of plastic, so they are well recyclable. The internal teeth on the belt ensures a secure hold on banding machine. The cable ties can be assembled by hand or with a tool for process-sure application. The slightly bent tip enables simple insertion into the head.
Applications: For bundling and securing cables, leads and hoses.
Technical specification:
Bundle diameter: 22 mm
Dimensions: (L x W) 100 mm x 2.5 mm
Length: 100 mm
Minimum holding force: 80 N
Colour: Natural
RoHS compliant: yes
Width: 2.5 mm
Material: PA66
Type: T18R
Halogen free: yes
Inside Serrated Cable Tie, Natural, 3.5mm x 190mm, 100 Pack,
Technical specification:
Bundle diameter: 50 mm
Dimensions: (L x W) 190 mm x 3.5 mm
Length: 190 mm
Minimum holding force: 135 N
Colour: Natural
RoHS compliant: yes
Width: 3.5 mm
Material: PA66
Type: T30L
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
17 / 24
Halogen free: yes
TOOLCRAFTSheet metal screw with drill bit, external hex socket DIN 7504 Galvanised steel 4.8 mm
Description:
Self-drilling screws · External hex socket Case-hardened steel· Shape K.
Technical specification:
DIN standard: 7504
Material: Galvanised steel
Length: 19 mm
Dimensions: (Ø x L) 4.8 mm x 19 mm
Thread: 4.8 mm
Drive: External hex
Tip style: Hex
Avery Labels Silb. L6011-20
3 Valid only for PCS7 Single Server
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
18 / 24
For PCS7 Single Server, the network box P1001JN contain also P1001KO(Network coupler – Scalance X005 from Siemens).
P1001KO - SCALANCE X005 Industrial Ethernet entry level switch
The SCALANCE X005 Industrial Ethernet entry level switch is an unmanaged switch with five RJ45 10/100 Mbit/s ports. The product provides a cost-optimized solution for the design of small star or line structures with switching functionality in isolated machines or plant sections.
The SCALANCE X005 has a robust metal housing (IP30) for space-saving mounting in a cubicle, on a standard mounting rail, S7-300 mounting rail, or for direct wall mounting. The integrated holding flanges of the RJ45 ports on the front of the housing, together with the Industrial Ethernet FastConnect IE FC RJ45 Plug, ensure permanent and reliable data communication. The combination of holding flange and IE FC RJ 45 Plug unloads the RJ45 socket of the switch from tensile and bending stresses.
The SCALANCE X005 Industrial Ethernet entry level switch requires a 24V DC voltage supply.
Diagnostics on the device by means of LEDs (power, link status, data communication)
Integrated autocrossover function makes the use of uncrossed connection cables possible
Automatic detection and negotiation of the data transmission rate by means of autosensing and autonegotiation function.
Technical data:
Connections:
Connection of terminal devices or network components via Twisted Pair: 5 x RJ45 sockets with MDI-X
assignment 10/100 Mbit/s (half / full duplex)
Connection of voltage supply: 1 x 2-pole plug-in terminal block
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
19 / 24
Electrical data:
Supply voltage: 18 .. 32 V DC safety extra-low voltage (SELV)
Power loss at 24 V DC (typ.): 2 W
Current consumption at rated voltage (typ.): 80 mA
Overcurrent protection at the input: PTC Resetable Fuse (0.5 A / 60 V)
Transmission rate
Transfer rate / 1: 10 Mbit/s
Transfer rate / 2: 100 Mbit/s
Permitted ambient conditions / EMC:
Operating temperature: 0°C to +65°C
Storage/transport temp.: -40°C to +80°C
Relative humidity during operation: ‹ 95% (non-condensing)
Operating altitude: 2000 m at 46°C max. ambient temp.
3000 m at max. 40°C ambient temp.
Radio interference level: EN 61000-6-2 Class A
Noise immunity : EN 61000-6-4
Protection class: IP 30
Mechanical design:
Dimension (W x H x D): 40 x 125 x 124 mm
Weight: 780 g
Mounting options: Standard mounting rail
S7-300 mounting rail
Wall mounting
Power Supply
Assignment Plug
Pin number Pinout
Pin 1 M (Mass)
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
20 / 24
Pin 2 L+ (+18 - 32V DC)
The following errors/faults can be signaled by the signaling contact:
- The loss and the establishment of a link on a monitored port.
- The failure of one of the two redundant power supplies.
- The loss of the connection to the controller in PROFINET IO mode.
- The redundancy manager signals an error
Assembly
SCALANCE X-005 mounted on a DIN rail (35 mm)
4. Fotos .
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
21 / 24
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
22 / 24
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
23 / 24
ELD SPECIFICATION OF NETWORK BOX Scope of Supply
AK685_000_0 CALQUIPA S.A.C.
24 / 24