12
PLK01 A for the Automotive Industry PLk SERIES PLK PIN LOCATING CLAMP Weld Field Immune Switches IDEAL FOR PART CLAMPING IN WELD AREAS Enclosed Finger

for the Automotive Industry - PHD, Inclitstore.phdinc.com/pdf.asp?filename=PLK01A.pdf · PORT POSITION BLANK - (PP1) ... • Automotive Assembly and Welding SERIES PLK CLAMPS IDEAL

  • Upload
    dangdan

  • View
    222

  • Download
    3

Embed Size (px)

Citation preview

Page 1: for the Automotive Industry - PHD, Inclitstore.phdinc.com/pdf.asp?filename=PLK01A.pdf · PORT POSITION BLANK - (PP1) ... • Automotive Assembly and Welding SERIES PLK CLAMPS IDEAL

PLK01A

for the Automotive IndustryPLk SERIES PLK

PIN LOCATING CLAMP

Weld Field Immune Switches

IDEAL FOR PART CLAMPING IN WELD AREAS

Enclosed Finger

Page 2: for the Automotive Industry - PHD, Inclitstore.phdinc.com/pdf.asp?filename=PLK01A.pdf · PORT POSITION BLANK - (PP1) ... • Automotive Assembly and Welding SERIES PLK CLAMPS IDEAL

2(800) 624-8511www.phdinc.com/plk PLK01A

© Copyright 2008, by PHD, Inc. All Rights Reserved. Printed in the U.S.A.

ORDERING DATA: SERIES PLK CLAMPS

INDEX:Ordering Data Page 2

Benefi ts Page 3

Dimensions Page 4

Engineering Data Page 5

Options & Kits Pages 6 to 10

Lock Adjustment Procedure Page 11

Exploded View & Parts List Page 12

TO O

RDER

SPE

CIFY

:M

odel

, Uni

t Size

and

Stro

ke, D

esig

nNo

., Pi

n Si

ze, M

ater

ial T

hick

ness

,an

d Ad

ditio

nal O

ptio

ns if

des

ired.

PLK

505

- 1

505

-50

mm

Bor

e5

mm

Cla

mp

Stro

ke51

0 -5

0 m

m B

ore

10 m

m C

lam

p St

roke

NOTE

S:1)

a.Lo

ck m

ay b

e pr

eset

at f

acto

ry fo

r mat

eria

l thi

ckne

ss in

.004

in [0

.1 m

m] i

ncre

men

ts.

b.Lo

ck ra

nge

is fr

om 0

to .1

56 in

[0 to

4.0

mm

].c.

If M

T se

ctio

n is

left

blan

k, c

lam

p w

ill b

e se

t for

1 m

m m

ater

ial t

hick

ness

.2)

Mag

net w

ill b

e in

stal

led

if cy

linde

r sw

itche

s ar

e or

dere

d.3)

Met

ric u

nits

hav

e m

etric

por

ts, i

mpe

rial u

nits

hav

e im

peria

l por

ts.

MAT

ERIA

L TH

ICKN

ESS

LOCK

ADJ

USTM

ENT

(See

Not

e 1)

-

DESI

GN N

O.1

- Im

peria

l5

- Met

ric

MT0

7 -(

0.7

mm

) .02

7 in

MT1

0 -(

1.0

mm

) .03

9 in

MT2

0 -(

2.0

mm

) .07

8 in

-- P

S1D9

UNIT

SIZ

E &

CLAM

P ST

ROKE

1250

B -

12.5

0 m

m d

ia. P

in w

ith -.

05 m

m T

oler

ance

1550

B -

15.5

0 m

m d

ia. P

in w

ith -.

05 m

m T

oler

ance

1850

B -

18.5

0 m

m d

ia. P

in w

ith -.

05 m

m T

oler

ance

2450

B -

24.5

0 m

m d

ia. P

in w

ith -.

05 m

m T

oler

ance

PIN

SIZE

/STY

LE

1850

B-

MT0

7-

BLAN

K - S

tand

ard

Posi

tion

(FD4

)FD

2 - P

ositi

on 2

FING

ER D

IREC

TION

BLAN

K - (

PP1)

Sta

ndar

d Po

sitio

n 1

PP2

- Pos

ition

2PP

3- P

ositi

on 3

PP4

- Pos

ition

4Po

rts in

Pos

ition

1 re

quire

d fo

rPS

/PRx

xx.PO

RT P

OSIT

ION

- LAA PO

RT F

ITTI

NGS

(BOT

H PO

RTS)

BLAN

K- N

o Fi

tting

sLA

A- 9

0� S

wiv

el E

lbow

, Met

alLB

B- 9

0� S

wiv

el E

lbow

, Pla

stic

BLAN

K - N

o Se

nsor

Pxxx

x- P

ositi

on S

enso

r (

See

Posi

tion

Sens

or O

ptio

n Co

de)

SWIT

CH O

PTIO

NS

- R01 MIS

CELL

ANEO

US O

PTIO

NSBL

ANK

- Non

eR0

1- S

enso

r Fla

gR0

2- D

oubl

e Ro

d

SW00

-

BLAN

K- N

o M

agne

t (se

e No

te 2

)SW

00- M

agne

t for

Sw

itche

s In

stal

led

SW41

- 1 N

PN S

witc

h In

stal

led

SW42

- 2 N

PN S

witc

hes

Inst

alle

dSW

51- 1

PNP

Sw

itch

Inst

alle

dSW

52- 2

PNP

Sw

itche

s In

stal

led

CYLI

NDER

SW

ITCH

OPT

ION

CONN

ECTO

R PO

SITI

ON1

- Par

alle

l to

finge

rs9

- Per

pend

icul

ar to

fing

ers

(Pos

ition

9 n

ot a

vaila

ble

with

switc

h op

tion

A)

SWIT

CH O

PTIO

NN

- No

Switc

hA

- 5-p

in A

C/DC

Sw

itch

(Tur

ck)

D- 4

-pin

PNP

DC

Switc

h (P

+ F

)E

- 4-p

in P

NP D

C Sw

itch

(Tur

ck)

F- 4

-pin

PNP

DC

Switc

h (E

fect

or)

H- 4

-pin

NPN

DC

Switc

h (P

+ F

)J

- 4-p

in N

PN D

C Sw

itch

(Tur

ck)

SWIT

CH H

OUSI

NG P

OSIT

ION

1 - P

ositi

on 1

HOUS

ING

OPTI

ONP

- Pos

ition

al S

ensi

ng

SENS

ING

OPTI

ONS

- Sta

ndar

dR

- Rev

erse

d

POSI

TION

SEN

SOR

OPTI

ON C

ODE

MOD

EL

Page 3: for the Automotive Industry - PHD, Inclitstore.phdinc.com/pdf.asp?filename=PLK01A.pdf · PORT POSITION BLANK - (PP1) ... • Automotive Assembly and Welding SERIES PLK CLAMPS IDEAL

3(800) 624-8511www.phdinc.com/plkPLK01A

Major Benefi ts• Completely enclosed fi nger/pin• Available in pin diameters from 12.5 to 24.5 mm diameter• 5 or 10 mm clamping stroke • NAAMS™ mounting• Short pin length for blind applications• Position sensing provides open or closed sensing with industry

standard AC or DC weld fi eld immune switch mounted in a protected housing

• Self-locking internal threads throughout eliminate need for thread locking adhesives or additional locking components

Industry Uses

• Automotive Assembly and Welding

SERIES PLK CLAMPS

IDEAL FOR PART CLAMPING IN WELD AREAS

enclosed fi nger provides minimum opening for metal particles and weld slag to enter

locking mechanism holds panels in place if pressure is lost

cylinder mounted switches provide a low cost solution for position sensing

NAAMS™ mounting hole pattern allows convenient mounting with

shims and L blocks

long life seals can withstand dirt and H2O present in shop air

weld fi eld immune switch option provides consistent position sensing

Page 4: for the Automotive Industry - PHD, Inclitstore.phdinc.com/pdf.asp?filename=PLK01A.pdf · PORT POSITION BLANK - (PP1) ... • Automotive Assembly and Welding SERIES PLK CLAMPS IDEAL

4(800) 624-8511www.phdinc.com/plk PLK01A

DIMENSIONS: SERIES PLK CLAMPS

All dimensions are reference only unless specifi cally toleranced.

NOTE: CLAMP SHOWN RETRACTED

2X 1/8 NPT PORT[1/8 BSPP]

4.331[110.0]

.742[18.9]

2.735[69.5]

.512[13.0]

.787[20.0]

.295[7.5]

1.181[30.0]

.295[7.5]

3.543[90.0]

4.330[110.0]

.470[11.9]

2.265[57.5]

2.480[63.0]

.476[12.1]

4X �

.3150[8.0]

1.496[38.0]

1.299[33.0]

1.282[32.6]

1.146[29.1]

1.968[50.0]

D

E

��B

��C

��A1.136[28.9]

.393[10.0]

PLK510 EXTENDED

1.181[30.0]

.433[11.0]

4X �����������h7

.939[23.9]

.196[5.0]

PLK505 EXTENDED

DIMENSIONA MAXA MIN

BCDE

in.4921.4902.984.4829.239.075

mm12.5012.4525.0012.276.071.91

PLK5xx-x-1250BMODEL NUMBER

in.6102.6083.984.6010.349.108

mm15.5015.4525.0015.278.862.75

PLK5xx-x-1550Bin

.7283

.72641.063.7191.349.108

mm18.5018.4527.0018.278.862.75

PLK5xx-x-1850Bin

.9646

.96261.378.9553.349.108

mm24.5024.4535.0024.268.862.75

PLK5xx-x-2450B

2.500[63.5]

Page 5: for the Automotive Industry - PHD, Inclitstore.phdinc.com/pdf.asp?filename=PLK01A.pdf · PORT POSITION BLANK - (PP1) ... • Automotive Assembly and Welding SERIES PLK CLAMPS IDEAL

5(800) 624-8511www.phdinc.com/plkPLK01A

LOCKING MECHANISM & MANUAL OPENING The Series PLK incorporates a locking mechanism that keeps the pin retracted and the fi nger extended so panels are trapped in position on the pin. The locking mechanism does not maintain clamp force when pressure is lost. During normal operation, air pressure moves the piston, releasing the lock, allowing the pin to extend, the fi nger to retract, and unclamp the part. To manually unlock the clamp, fi rst remove air pressure, then loosen the screw

ENGINEERING DATA: SERIES PLK CLAMPS

SPECIFICATIONS

MODELPLK5xx-x-1250BPLK5xx-x-1550BPLK5xx-x-1850BPLK5xx-x-2450B

kg1.811.811.912.04

lb223223223223

N991991991991

imperial2.562.562.562.56

metric165165165165

sec0.50.50.50.5

in3

2.472.472.472.47

cm3

40.540.540.540.5

in3

2.952.952.952.95

cm3

48.348.348.348.3

UNIT WEIGHTCLAMP FORCE87 psi [6 bar]

CLAMP FORCEFACTOR Cf

CLOSE OROPEN TIME

87 psi [6 bar]DISPLACEMENT

CLOSE OPEN

SPECIFICATIONSSEALSOPERATING TEMPERATURELUBRICATION

SERIES PLKPolyurethane

-20� to +180�F [-28� to +82�C]Factory lubricated for life

lb4.04.04.24.5

and rotate the cover out of the way. Insert a small screwdriver under the dowel pin and lift it up. This will release the lock, extend the pin, and retract the fi nger. (See diagram.) The R01 or R02 option can also manually unlock the clamp. First, remove air pressure then push the rod into the cylinder, moving the piston. This will release the lock, extend the pin, and retract the fi nger. (See diagram.)

STEP 1 STEP 2

STEP 1 STEP 2

STEP 3

WITH R01 OR R02 OPTION:

Page 6: for the Automotive Industry - PHD, Inclitstore.phdinc.com/pdf.asp?filename=PLK01A.pdf · PORT POSITION BLANK - (PP1) ... • Automotive Assembly and Welding SERIES PLK CLAMPS IDEAL

6(800) 624-8511www.phdinc.com/plk PLK01A

All dimensions are reference only unless specifi cally toleranced.

MTxx MATERIAL THICKNESS ADJUSTMENT

OPTIONS & KITS: SERIES PLK CLAMPS

FINGER DIRECTION

PPx PORT LOCATION

Lxx PORT FITTINGS

LAA (metal) or LBB (plastic) accessory provides 90° swivel fi ttings for ease of air line hook up.

FD2 FD4 (STANDARD)

1

2 3

4PP1

PP2 PP3

PP4

Provides the clamp with the adjustable lock already set for the maximum material thickness for the application. Specify the thickest material including tolerances and add .02 inches [.5 mm] for clearance.

Example: 1 mm material with a tolerance of ± 0.1 mm plus 0.5 mm clearance = 1.6 mm

Specify MT16 and the clamp will arrive preset to lock at that material thickness. The sequenced design prevents the fi nger from retracting until the pin is fully extended. The part can move the amount of clearance between the lock bracket and adjustment screw, but the extended fi nger keeps the part trapped securely on the pin.

Provides alternate fi nger directions for fl exibility and customer convenience.

Provides alternate port locations for the cylinder providing fl exibility and customer convenience.

LOCKING MECHANISM HOLDS PANELS IN PLACE IF PRESSURE IS LOST

FDx

SELF SEALING SWIVELMALE ELBOW FOR 1/4"[6 mm] TUBING

PF3HEX

PF2 PF1

FITTINGS MAYSWIVEL 360� FROMLOCATION SHOWN

CLOSE PORT P1(CLAMP)

OPEN PORT P1(UNCLAMP)

LETTERDIMP1PF1PF2PF3

in1/8 NPT

.629

.885

.472

mm1/8 BSPP

16.022.512.0

PLK5xxMODEL NUMBER

OPTIONCODELAALBB

IMPERIAL62178-00371120-001

METRIC62195-00571121-001

PART NUMBER

Page 7: for the Automotive Industry - PHD, Inclitstore.phdinc.com/pdf.asp?filename=PLK01A.pdf · PORT POSITION BLANK - (PP1) ... • Automotive Assembly and Welding SERIES PLK CLAMPS IDEAL

7(800) 624-8511www.phdinc.com/plkPLK01A

90�

PS(R)1D9 = M12 x 1 CABLE CONNECTIONPS(R)1E9 = M12 x 1 CABLE CONNECTIONPS(R)1F9 = M12 x 1 CABLE CONNECTIONPS(R)1H9 = M12 x 1 CABLE CONNECTIONPS(R)1J9 = M12 x 1 CABLE CONNECTION

PS(R)1A1 = 1/2-20 UNF CABLE CONNECTIONPS(R)1D1 = M12 x 1 CABLE CONNECTIONPS(R)1E1 = M12 x 1 CABLE CONNECTIONPS(R)1F1 = M12 x 1 CABLE CONNECTIONPS(R)1H1 = M12 x 1 CABLE CONNECTIONPS(R)1J1 = M12 x 1 CABLE CONNECTION

.197 [5.0] HEXPIN RETRACTED SWITCH(FINGERS EXTENDED)(ADJUSTABLE)

3.100[78.7] 2.480

[63.0]

1.244[31.6]1.569

[39.9]

1.665[42.3]

.282[7.2]

2.199[55.9]

MATCHING CORDSETS 2 METERS LONGSWITCHOPTION

ADEFHJ

PHD PARTNUMBER

73317-00-0265440-001-0278039-00-0265440-001-0265440-001-0278039-00-02

CORDSETPART NUMBER

KB 5T-2V1-G-YE2M-PVC

RK 4.4T-2V1-G-YE2M-PVCV1-G-YE2M-PVC

RK 4.4T-2

KIT NUMBER 79947-02SWITCH HOUSING KIT

Kit includes: housing, plate, all pinsand screws required for installation.Switches sold separately.

CONNECTOR POSITION1 - Parallel to fingers9 - Perpendicular to fingers(Position 9 not available withswitch option A)

SWITCH OPTIONN - No SwitchA - 5-pin AC/DC Switch (Turck)D - 4-pin PNP DC Switch (P + F)E - 4-pin PNP DC Switch (Turck)F - 4-pin PNP DC Switch (Efector)H - 4-pin NPN DC Switch (P + F)J - 4-pin NPN DC Switch (Turck)

SWITCH HOUSING POSITION1 - Position 1

HOUSING OPTIONP - Positional Sensing

SENSING OPTIONS - StandardR - Reversed

POSITION SENSOR OPTION CODE

OPTIONS & KITS: SERIES PLK CLAMPS

PSxxx STANDARD POSITION SENSING

This option provides clamp and unclamp sensing by affi xing an aluminum housing to the side of the clamp body. The unclamp switch is fi xed needing no adjustment. The clamp switch is adjustable throughout the entire clamp stroke. Loosening the M5 screw and sliding it up or down adjusts the clamp switch position. PS positions the S02 switch to sense unclamped and the S01 switch to sense clamped. PR positions the S01 switch to sense unclamped and the S02 switch to sense clamped. See diagrams for satellite switch to quick disconnect pin number relationships.

PRxxx REVERSED POSITION SENSING

All dimensions are reference only unless specifi cally toleranced.

Page 8: for the Automotive Industry - PHD, Inclitstore.phdinc.com/pdf.asp?filename=PLK01A.pdf · PORT POSITION BLANK - (PP1) ... • Automotive Assembly and Welding SERIES PLK CLAMPS IDEAL

8(800) 624-8511www.phdinc.com/plk PLK01A

OPTIONS & KITS: SERIES PLK CLAMPS

All dimensions are reference only unless specifi cally toleranced.

1

2 3

4 LOAD

+

BN

BK

BU

WH

SENSOR S01

SENSOR S02

NPN DUAL NORMALLY OPEN4-WIRE DC (V1 TYPE)

LOAD

1

2 3

4 LOAD 1

+

BN

BK

BU

LOAD 2WH

SENSOR S1

SENSOR S2

1

2 3

4 LOAD 1

+

BN

BK

BU

LOAD 2WH

SENSOR S1

SENSOR S2

12

34

LOAD 1RD/WH RD/BK

LOAD 2RD

L1

L1

5

RD/YE

L2

L2

GN

SENSOR S01

SENSOR S02

SWITCH OPTION A 71483-002-PLK Turck Part #: Ni 2-Q6.5-ADZ32-0.16-FSB 5.4X4/S304

4-WIRE AC/DC

PNP DUAL NORMALLY OPEN4-WIRE DC (V1 TYPE)

PNP DUAL NORMALLY OPEN4-WIRE DC

SENSOR S01

SENSOR S02

1

2 3

4 LOAD 1

+

BN

BK

BU

LOAD 2WH

PNP DUAL NORMALLY OPEN4-WIRE DC

OPTIONCODEPSxAxPRxAx

SATELLITE QUICK DISCONNECTPIN NUMBERS01 = PIN 5S02 = PIN 4

UNCLAMPEDS02S01

CLAMPEDS01S02

OPTIONCODEPSxDxPRxDx

SATELLITE QUICK DISCONNECTPIN NUMBER

S1 = PIN 4S2 = PIN 2

UNCLAMPEDS2S1

CLAMPEDS1S2

OPTIONCODEPSxExPRxEx

SATELLITE QUICK DISCONNECTPIN NUMBERS01 = PIN 4S02 = PIN 2

UNCLAMPEDS02S01

CLAMPEDS01S02

OPTIONCODEPSxFxPRxFx

SATELLITE QUICK DISCONNECTPIN NUMBER

S1 = PIN 4S2 = PIN 2

UNCLAMPEDS2S1

CLAMPEDS1S2

1/2-20 UNF

THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX

.709[18.0]

1.850[47.0]

.906[23.0]

.925[23.5]

SO1

SO2

LEDsGREEN: POWER

YELLOW: OUTPUT STATUS (S01)RED: OUTPUT STATUS (S02)

CONNECTORPOSITION 9

CONNECTORPOSITION 1

90

M12 x 1

LEDsGREEN: POWER

YELLOW: OUTPUT STATUS (S1)RED: OUTPUT STATUS (S2)

THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX

.925[23.5]

1.850[47.0]

.709[18.0]

.709[18.0]

SWITCH OPTION D 71483-001-PLK P + F Part #: NBN2-F581-160S6-E8-V1 (PNP)SWITCH OPTION H 71483-005-PLK P + F Part #: NBN2-F581-160S6-E10-V1 (NPN)

SWITCH OPTION E 71483-003-PLK Turck Part #: Ni 2-Q6.5-0.16-BDS-2AP6X3-H1141/S34 (PNP)SWITCH OPTION J 71483-006-PLK Turck Part #: Ni-2-Q6.5-AN6-0.16-FS 4.4X3/S304 (NPN)

CONNECTORPOSITION 9

CONNECTORPOSITION 1

90

.925[23.5]

LEDsGREEN: POWER

YELLOW: OUTPUT STATUS (S01)RED: OUTPUT STATUS (S02)

THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX

M12 x 1

1.850[47.0]

.709[18.0]

.713[18.1]

SWITCH OPTION F 71483-004-PLK Efector Part #: IN 5375 (PNP)

CONNECTORPOSITION 9

CONNECTORPOSITION 1

90

M12 x 1

LEDsGREEN: POWER

YELLOW: OUTPUT STATUS (S1)RED: OUTPUT STATUS (S2)

THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX

.925[23.5]

1.850[47.0]

.709[18.0]

.709[18.0]

1

2 3

4 LOAD

+

BN

BK

BU

WH

SENSOR S1

SENSOR S2

NPN DUAL NORMALLY OPEN4-WIRE DC (V1 TYPE)

LOAD

Page 9: for the Automotive Industry - PHD, Inclitstore.phdinc.com/pdf.asp?filename=PLK01A.pdf · PORT POSITION BLANK - (PP1) ... • Automotive Assembly and Welding SERIES PLK CLAMPS IDEAL

9(800) 624-8511www.phdinc.com/plkPLK01A

OPTIONS & KITS: SERIES PLK CLAMPS

All dimensions are reference only unless specifi cally toleranced.

SW41 1 NPN SWITCH INSTALLED

SW42 2 NPN SWITCHES INSTALLED

SW51 1 PNP SWITCH INSTALLED

SW52 2 PNP SWITCHES INSTALLED

SWITCH SLOT LOCATIONS

PLK5xx

SWITCHES

When switches are ordered, they will be installed on side 2.

M8 x 1.0 THREAD

1.004[25.5]

.079[2.0]

(6.500)([165.1])

1.236[31.4]

� .157[4.0]

.110[2.8]

.177[4.5]

PIN 1(BROWN)

PIN 3(BLUE)

PIN 4(BLACK)

- DC

+ DCSINK(NPN)

BLACK

BROWN

LOAD

BLUE BLUE

LOAD

BROWN

BLACKSOURCE(PNP)

+ DC

- DC

PIN 1(BROWN)

PIN 3(BLUE)

PIN 4(BLACK)

PART NO.73360-01

DESCRIPTIONSolid State NPN (Sink) 5 - 28V DC, 165 mm Cable withQuick Disconnect

PART NO.73360-02

DESCRIPTIONSolid State PNP (Source) 5 - 28V DC, 165 mm Cable withQuick Disconnect

SPECIFICATIONS 73360-02SWITCHING LOGIC Solid State Output, Normally OpenSENSOR TYPE PNP Current SourcingOPERATING VOLTAGE 5 - 28 VDCSWITCHING CURRENT 200 mA maxSWITCHING RATING 6 W maxCURRENT CONSUMPTION 20 Ma @ 24V max (Switch Active)VOLTAGE DROP 0.5 V @ 200 mA maxLEAKAGE CURRENT 0.01 mA maxINDICATOR Green LEDCABLE � 2.8, 3C, PVCSENSITIVITY 40 GaussTEMPERATURE RANGE -10� to 70�CSHOCK 50GVIBRATION 9GENCLOSURE CLASSIFICATION IP67 (NEMA 6)PROTECTION CIRCUIT Power Source Reverse Polarity,

Surge Suppression

SPECIFICATIONS 73360-01SWITCHING LOGIC Solid State Output, Normally OpenSENSOR TYPE NPN Current SinkingOPERATING VOLTAGE 5 - 28 VDCSWITCHING CURRENT 200 mA maxSWITCHING RATING 6 W maxCURRENT CONSUMPTION 20 Ma @ 24V max (Switch Active)VOLTAGE DROP 0.5 V @ 200 mA maxLEAKAGE CURRENT 0.01 mA maxINDICATOR Red LEDCABLE � 2.8, 3C, PVCSENSITIVITY 40 GaussTEMPERATURE RANGE -10� to 70�CSHOCK 50GVIBRATION 9GENCLOSURE CLASSIFICATION IP67 (NEMA 6)PROTECTION CIRCUIT Power Source Reverse Polarity,

Surge Suppression

63549-xx CORDSET WITH FEMALE QUICK CONNECTMODEL NO.63549-0263549-05

A78.74 [2 m]196.85 [5 m]

LETTER DIM.PIN 2/4

WIRE COLORBLACK

PIN 1WIRE COLORBROWN

PIN 3WIRE COLORBLUE

A

� .402[10.2]

.689 [19.3]

1.299 [34.8]

CABLE x � .177 [4.5]

NOTE: ALL NUMBERS IN [ ] ARE METRIC AND ARE IN mm

Page 10: for the Automotive Industry - PHD, Inclitstore.phdinc.com/pdf.asp?filename=PLK01A.pdf · PORT POSITION BLANK - (PP1) ... • Automotive Assembly and Welding SERIES PLK CLAMPS IDEAL

10(800) 624-8511www.phdinc.com/plk PLK01A

R01 SENSOR FLAG

R02 DOUBLE ROD

OPTIONS & KITS: SERIES PLK CLAMPS

Provides an external fl ag on a piston rod that extends out of the bottom of the clamp.

The position of the fl ag indicates if the pin is extended or retracted. Flag travel varies with the panel thickness, 1 mm min. to 10 mm max. The white composite fl ag can be seen by optical sensing systems. Manually pushing the fl ag toward the clamp body will overcome the internal locking feature.

Provides manual unlocking ability from below the clamp. Manually pushing the external rod that extends out the bottom will overcome the internal lock.

2.735[69.5]

R1

1.378[35.0]

.394[10.0]R2R3

DIMENSIONR1R2R3

in.819.6651.484

mm20.816.937.7

PLK505MODEL NUMBER

in.622.8621.484

mm15.821.937.7

PLK510

DIMENSIONR4R5R6

in.473.6651.138

mm12.016.928.9

PLK505MODEL NUMBER

in.276.8621.138

mm7.021.928.9

PLK510

2.735[69.5]

R5

.787[20.0]

R4

R6

Page 11: for the Automotive Industry - PHD, Inclitstore.phdinc.com/pdf.asp?filename=PLK01A.pdf · PORT POSITION BLANK - (PP1) ... • Automotive Assembly and Welding SERIES PLK CLAMPS IDEAL

11(800) 624-8511www.phdinc.com/plkPLK01A

LOCK ADJUSTMENT PROCEDURE: SERIES PLK CLAMPS

1) Loosen and remove the four socket head cap screws (see exploded view item no. 10).

2) Lift the part support and rotate it 180° until the wrench hole is over the lock adjustment screw.

3) Replace the two screws to hold the part support in place during lock setup. Back the adjustment screw out until it touches the bottom of the part support.

4) Now, determine the thickest material the lock needs to hold. Add the material thickness, its tolerance, and add .02 inches [.5 mm] for clearance.

Example:

1 mm material with a tolerance of ± .1 mm + .5 mm clearance = 1.6 mm setup dimension

5) Place a 1.6 mm setup part (or feeler gage) under the fi nger and close clamp with pressure.

SHIM SHIM SHIM

1/2 TURN

DETAIL A DETAIL B DETAIL C

6) With the fi nger clamping the 1.6 mm setup part, turn the lock screw in gently until you feel it touch the top of the lock lever. Once it touches, back it off 1/2 turn.

7) Drop air pressure on the clamp and try to pull the pin and fi nger up with the setup part. The pin should move very little and the fi nger will stay extended. (The PLK’s sequenced design prevents the fi nger from retracting until the pin is fully extended. The part can move the amount of clearance between the lock bracket and adjustment screw, but the extended fi nger keeps the part trapped securely on the pin.)

8) Now, extend the pin with pressure or the manual opener. Remove the two screws holding the part support in place. Lift and rotate it 180° to hide the lock adjustment screw and retighten the four screws to 46 in-lb [5.2 Nm]. The lock is set.

Page 12: for the Automotive Industry - PHD, Inclitstore.phdinc.com/pdf.asp?filename=PLK01A.pdf · PORT POSITION BLANK - (PP1) ... • Automotive Assembly and Welding SERIES PLK CLAMPS IDEAL

12

PLK01A

pdf 6/08 7565PHD, Inc.9009 Clubridge Drive

P.O. Box 9070, Fort Wayne, Indiana 46899 U.S.A.Phone (260) 747-6151 • Fax (260) 747-6754

www.phdinc.com • [email protected]

PHDinEurope GmbHArnold-Sommerfeld-Ring 252499 Baesweiler, Germany

Tel. +49 (0)2401 805 230 • Fax +49 (0)2401 805 232www.phdinc.com • [email protected]

EXPLODED VIEW & PARTS LIST: SERIES PLK CLAMPS

ITEMNO.

123455678

910111213141516171819

DESCRIPTIONPart Support AssemblyLocating Pin AssemblyFingerDrive RodBody Assembly PLK510Body Assembly PLK505Sequence CamLock Bracket AssemblyCylinder Assembly Standardwithout Magnet R01 (flag rod)

R02 (double rod)Cylinder Assembly Standardwith Magnet R01 (flag rod)SW00, 41, 42, 51, 52 R02 (double rod)Cover PlatePart Support Mounting ScrewsSocket Set ScrewCover Plate Mounting ScrewDowel PinSleeveCover PlateSwitch Cover Mounting ScrewsTension SpringDowel PinCylinder Mounting Screws

IMPERIAL

79969-01-01-01-179969-01-03-01-179969-01-02-01-179969-01-01-02-179969-01-03-02-179969-01-02-02-1

CLAMP SIZE

1250

METRIC

79969-02-01-01-179969-02-03-01-179969-02-02-01-179969-02-01-02-179969-02-03-02-179969-02-02-02-1

IMPERIAL

79969-01-01-01-179969-01-03-01-179969-01-02-01-179969-01-01-02-179969-01-03-02-179969-01-02-02-1

1550

METRIC

79969-02-01-01-179969-02-03-01-179969-02-02-01-179969-02-01-02-179969-02-03-02-179969-02-02-02-1

IMPERIAL

79969-01-01-01-179969-01-03-01-179969-01-02-01-179969-01-01-02-179969-01-03-02-179969-01-02-02-1

1850

METRIC

79969-02-01-01-179969-02-03-01-179969-02-02-01-179969-02-01-02-179969-02-03-02-179969-02-02-02-1

IMPERIAL

79969-01-01-01-179969-01-03-01-179969-01-02-01-179969-01-01-02-179969-01-03-02-179969-01-02-02-1

2450

METRIC

79969-02-01-01-179969-02-03-01-179969-02-02-01-179969-02-01-02-179969-02-03-02-179969-02-02-02-1

79944-01-125079943-01-125079952-01-125079954-01-1250

79946-0179946-0279958-0179945-01

74747-0159104-08617424-13659104-09917831-00979957-00179962-0059104-0182579-04517831-05959104-127

79944-01-155079943-01-155079952-01-155079954-01-1550

79944-01-185079943-01-185079952-01-185079954-01-1550

79944-01-245079943-01-245079952-01-245079954-01-1550

10

SEE LOCKADJUSTMENT

PROCEDURE

-FD4 FINGERDIRECTION

-FD2 FINGER DIRECTION

NOTES:1) -FD4 FINGER DIRECTION SHOWN IS STANDARD2) PORT POSITION SHOWN IN POSITION 1

44 in-lb

125 in-lb

26 in-lb

26 in-lb

1

2

3

4

11

5

12

9

6

13

147

15

17

18

8

19

16