Compact Design Provides High Grip Force and Large Moment Capacities with Low Overall Height

MGRPL01A-EU

SERIES GRPLLOW PROFILE GRIPPER GRpl

MGRPL01A-EU

2+49 (0)2401-619 77 0

www.phdinc.com

ORDERING DATA: SERIES GRPL LOW PROFILE GRIPPER

© Copyright 2015, by PHD, Inc. All Rights Reserved. Printed in the U.S.A.

INDEX:Ordering Data Page 2

Benefits Page 3

Engineering Data Page 4

Dimensions Page 5

Options & Accessories Pages 6 to 9

Exploded View Page 10

Parts List Page 11

Applications Page 12

TO O

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Prod

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ine,

Ser

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Typ

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Long Jaw Travel, Dual Cylinders Per Jaw, Low Profile, Reduced Weight, Low Jaw Deflection

Major Benefits

• Lowprofile• Two40mmborecylindersperjawprovidehighgripforces• Ruggeddesignwithstandshighimpactandshockload• Doubleactingforuseinbothinternalandexternalgripping

applications • Rackandpinionjawsynchronizationprovidesminimalbacklash• Synchronizerisenclosed,protectingmechanismfromdebris• TCfluoropolymercompositeguideshaftbushingsprovide longlife

• Integratedelastomerrodandshaftwipersprolongbushinglifeinharshenvironments

• Multipleportlocationsprovideversatileplumbingcapabilities

SERIES GRPL LOW PROFILE GRIPPER

Industry Uses/Processes

• Materialhandlingofrolls,barrels,pallets,andcontainers

• Movementoflargesandandinvestmentcastings• Smallengineblockmanufacture• Automotiverimmanufacture• Aeronauticalrimmanufacture• Agriculturalwheelrimmanufacture• Clampingandfixturingduringassembly

operations• Centeringandregistrationofheavyparts• Incorporationintospace-restrictedprocessingandmanufacturingequipment

ball bearings support pinionfor smooth operation and long life

stainless tubing enclosesrack to protect from contaminationand to maintain lubrication

rack and pinion synchronizerminimizes backlash

TC fluoropolymercomposite bushingsprovide wear resistance

switch slot bracket for proximity switch available forsensingjawposition

TC fluoropolymer composite bushings providelonglife,arecontaminationandimpactresistant

corrosion resistant option forincreasedprotectiondoweled base, center and

end platesensurealignmentshaft wipers on jaw guides

protectbearingsfromexternalcontamination

coated steel insertsoffersuperiorstrengthcorrosion

resistantjawmountingthreads

optional Rodlokholdsjawpositionifairpressureislost

one piece case hardened ground jaw guides provide high precisionanddurability(hollow

guidesalsoavailable)

internal lubrication wicks providedforextendedlife

withoutmaintenance

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ENGINEERING DATA: SERIES GRPL LOW PROFILE GRIPPER

SEALS AND FLUIDS Allsealsarecompatiblewithstandardparaffin-based

lubricationoilsusedforpneumaticcylinders.Forcompatibilitywithotherfluids,consultPHD.

LIFE EXPECTANCYAllstandardunitshavebeendesignedforaminimumof5

milliontroublefreecycles,withminimalsealwearandbacklash.

MAINTENANCECommonwithmostPHDproducts,SeriesGRPLGrippers

arefullyfieldrepairable.Repairkits,sealkits,andmainstructuralcomponentsareavailableasneededforextendedservicelife.

Fa: 6672Nmax.totalforbothjawsMx: 565Nmmax.allowablemomentperjaw,measuredfromjaw

mountingsurfaceMy: 565Nmmax.allowablemomentperjaw,measuredfrom

geometriccenterofjawMz: 678Nmmax.allowablemomentperjaw,measuredfromjaw

mountingsurface WhencalculatingthevalueforFa,includeweightoftooling,partweight,acceleration,andexternalforces.WhencalculatingvaluesforMx,My,andMz,includethegripforceperjaw,partweight,externalforces,andaccelerationasapplicable.NOTE: Momentvaluesassumetheuseofallthreadedmountingholes.

REPEATABILITYJawpositionrepeatabilityiswithin0,05mmoforiginal

centered position.

START-UP PROCEDURESTheSeriesGRPLGrippershouldbesecurelymountedwithall

toolingandexternalflowcontroldevicesattachedpriortoapplyingpressuretounit.Careshouldbetakentoprovideadequateclearanceforthejawstoopenandclose.Atinitialstart-up,applypressureslowlytotheunit.

SPECIFICATIONS SERIES GRPLPOWER SOURCE Two integral pneumatic cylinders for each gripper jawWORKING AIR PRESSURE 2 bar min. to 7 bar max.TEMPERATURE RANGE -29� to 82�CLUBRICATION Permanent for Non-lubricated AirGUIDE SHAFTS Hardened & Ground SteelBUSHINGS TC Fluoropolymer CompositeJAWS Anodized Aluminum AlloyBODY Anodized Aluminum AlloyTOTAL JAW TRAVEL 125 mmBORE DIAMETER (2 cylinders per jaw) 2 x 40 mmUNIT WEIGHT (with hollow shafts) 20,7 kg (with -H47 option 22,7 kg)MAX. TOOLING LENGTH AT 7 bar 400 mm

MAXIMUM ALLOWABLE FORCES AND MOMENTS

My

Mx

Fa

Mz

GRIP FORCE

TOOLING LENGTH(mm)

050100150200250300350400

125 mm TRAVELTOTAL GRIP FORCE (N)

@ 6 bar215219701846176116941641159615611530

Gripforceperjawequalsthetotalgripforcelisteddividedbytwo.ConsultPHDforadditionaltoolinglengthderatinginformation.

0

500

1000

1500

2000

2500

0 50 100 150 200 250 300 350 400 450

TOOLING LENGTH (mm)

TOTA

L G

RIP

FO

RCE

(N) @

6 b

ar

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DIMENSIONS: SERIES GRPL LOW PROFILE GRIPPER

6X M6 x 1,0 x 12 DPFROM BOTTOM OF C�BORE

(THREADED INSERTS)

100

250

��85

236

��106 H7 x 5 DP

� 20 H7 x 10 DP

4X M10 x 1,5 x 15 DP(THREADED INSERTS)

2X ��20 H7 x 6 DPWITH 2X M10 x 1,5 THREADED INSERTx 10 DP FROM BOTTOM OF C�BORES

G1/8 RODLOK PORT

524

206,1

253,9 OPEN316,4 CLOSED

293,6

163

36,5

19BASE PLATE

44,5

84,7BASE TO

END PLATES

2X G1/4 PORT - PLUGGED(THIS SIDE MAY BE USED TO CLOSE BOTH JAWS(OPP SIDE MAY BE USED TO OPEN BOTH JAWS)

5

637

129 2X G1/4 PORT(THIS SIDE CLOSES BOTH JAWS(OPPOSITE SIDE OPENS BOTH JAWS)

40,1

86BASE TO JAW

8X M12 x 1,75 x 25 DP(THREADED INSERTS)

68

133

186 CLOSED311 OPEN

��25,4JAW GUIDES

22643,7OPTIONAL PROXIMITYTARGET

4X ��12 x 15,9 DP62,5

JAW TRAVEL

25,4OPTIONAL PROXIMITY TARGET

NOTES:1) ALL DIMENSIONS ARE REFERENCE ONLY2) INTERNAL COMMUNICATION ALLOWS USE OF 2 PORTS ON ONE END, 1 ON EACH END, 2 ON EACH END, ETC.3) CIRCLED NUMBERS INDICATE POSITION4) UNIT SHOWN WITH OPTIONAL RODLOK AND PROXIMITY TARGETS

JAW B JAW A

62,6

2X 11,4

1

4 2

3

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MODELS/OPTIONS: SERIES GRPL LOW PROFILE GRIPPER

GRPL12 SYNCHRONIZED

Thismodelsynchronizesthejawsforusewithpartsthatmustbecentered.Jawsarepressurizedbyasinglesetofports.

GRPL02 NON-SYNCHRONIZED

Thismodelallowseachjawtomoveindependentlywhilebeingpressurizedbyasinglesetofports.Thisfeatureallowsthegrippingofoffcenterparts.

GRPL22NON-SYNCHRONIZED AND INDEPENDENTLY POWERED jAWS

Thismodeladdstheabilitytoindependentlypowereachjaw.Thejawsarenotsynchronizedandmaybecycledatdifferingratesorpressures.

CU SWITCH READY

Withthisoption,thegripperincludestwotargetsandtwoM6 t-nutsforusewithcustomer-suppliedproximityswitchesandswitchmountingbrackets.

NOTE:Non-synchronizedunitsincludefourtargetsandfourM6t-nuts.

PART

PART

PART OFF CENTER

JAW B JAW A

PARTPART

EXTERNAL TOOLING

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OPTIONS: SERIES GRPL LOW PROFILE GRIPPER

Theseoptionsprovidecorrosionresistantjawtravelstoptubesforuseinlimitingjawtravelonopenorclose.Thetravellimitingstoptubesprovidearepeatablepositivestop.

ModelGRPL12requiresidenticalstopsforbothjawswhiletravelinginthesamedirection.SynchronizedunitsmayonlyusetheANxxxandATxxxoptions.Non-synchronizedmodels(GRPL02

ANxxx

Available on GRPL02, GRPL12, & GRPL22

ATxxx

TRAVEL LIMITING STOPS&GRPL22)mayusetheAPxxx,ARxxx,AUxxx,orAQxxxinanycombinationforlimitingthetravelofeitherjawindependently.

Non-synchronizedunitsmayalsobeorderedwithANxxxorATxxxoptions.

Travellimitingtubesareavailableinlengthstolimittravelfrom3,0to95,2mmin0,1mmincrements.

APxxx ARxxx AUxxx AQxxx

Available on GRPL02 & GRPL22

EXAMPLE: -ATxxxstopwith25,1mmtravellimiting=-AT251

NOTE:Options’-xxxarein0,1mmincrementswithimplieddecimalpointoneplacefromright,andmustbethreedigitslongwithvaluesrangingbetween3,0and95,2mm.

Options’-xxxindicatesdesiredamountoftravelreductionforasinglejawanddoesnotindicateactuallengthoftubes.

� 37,3 mm

25,1 mm

JAW B JAW A

ATxxx

ANxxxANxxx

AQxxx

JAW B JAW A

AUxxx

ARxxx

APxxx

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OPTIONS: SERIES GRPL LOW PROFILE GRIPPER

PHD’sRodlokisidealforlockingthejawswhileinastatic/stationaryposition.WhenthepressureisremovedfromtheportoftheRodlok,themechanismwillgripontheexternalguideshaftandpreventthejawsfrommoving.Theloadsareheldindefinitelywithoutpower.TheRodlokisapplicationandenvironmentsensitive(cleanlinessofshaftorRodlokwillalsoaffectperformance).THE Rodlok IS NOT DESIGNED TO BE USED AS A PERSONNEL SAFETY DEVICE.

OptionH47providestheRodlokpre-assembledtothegripper.TheportoftheRodlokdevicewillbeinPosition5,butcanberotatedtobeinPosition6(Rodlokdimensionsshownonpage5).

Add-onandreplacementRodlokkitscanbepurchasedseparately.ContactPHDfordetails.

Fornon-synchronizedunits(GRPL02andGRPL22),twoRodloksareprovided(oneoneachjaw).

H47 RODLOk STATIC LOCKING FORCE*SIZE40

NOTE: *Locking force indicated above is the actual locking force witha dry clean rod and does not include any safety factor. It is possibleto override the Rodlok with very high force applied to the gripper.

N2200

ACCESSORIES - RODLOkTheSeriesGRPLis-H47readyasstandard.Thefollowing

itemsmaybeaddedtotheDesign5SeriesGRPLormaybeusedasreplacementparts.Notethatthekitsshownareforonejawonly.

COMPLETE RODLOK KIT (PER JAW)

Full unit description - H9110Kit includes Rodlok and Rodlok adaptorfor a single (1) jaw.

RODLOK ADAPTOR KIT (PER JAW)

Full unit description - H9105Kit includes Rodlok adaptor for a single(1) jaw. Does not include Rodlok.

RODLOK KIT (PER JAW)

Full unit description - H9100Kit includes Rodlok for a single (1) jaw.Does not include Rodlok imperial port adaptor.

RODLOK SEAL KIT (PER JAW)

Full unit description - H9115Kit includes seals and wear rings for asingle (1) jaw.

OPERATING PRESSURETheoperatingpressureforthelockingdeviceisdifferentthan

theoperatingpressureforthegripperwiththeRodlokattached.ThelockingdeviceoftheRodlokisdesignedwithanoperatingpressurerangefrom4to10bar.TheSeriesGRPLGripperwithaRodlokattachedhasanoperatingpressurerangefrom2to7bar.

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Q2 HOLLOW GUIDE SHAFTS

Guideshaftsarehollowforreducedweightandcanbeusedtorunairlinesorwiresfromoneendofgrippertotheother.

Q3 CORROSION RESISTANT HOLLOW GUIDE SHAFTS

Combinescorrosionresistantshafts(-Q1)andhollowshafts(-Q2).

Z1 CORROSION RESISTANT

CorrosionresistantcoatingonexposedexternalpartsexceptforRodlokmechanismandRodlokparts.

Q1 CORROSION RESISTANT GUIDE SHAFTS

Extremelyhardcorrosion-resistantcoatingontheguideshaftsforuseinapplicationswheremoisturemaycorrodeuntreatedhardenedgroundshafts.Endfacesoftheshaftsremainuncoated.ConsultPHDforfullycoatedshafts.

OPTIONS & ACCESSORIES: SERIES GRPL LOW PROFILE GRIPPER

ACCESSORY - MOUNTING ADAPTOR kITThiskitallowsmountingaSeriesGRPLgrippertoaSeries

RIDH550rotaryactuator.Thekitincludestwoplatesandrequiredfasteners.Attachoneplatetothegripper,oneplatetotherotaryactuator,andassemblethetwoplatestogether.

133,35

38,1

355,6

kIT NO.81316

DESCRIPTIONMountingAdaptorKit

MGRPL01A-EU

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EXPLODED VIEW: SERIES GRPL LOW PROFILE GRIPPER

COMPLETERODLOK KIT

RODLOK ADAPTOR KIT(MOUNTING ONLY)

RODLOK KIT(LOCKING DEVICE ONLY)

1

2

3

24

23

11

12

10

8

15

14

13

7

6

5

4

17

21

22

1820

16

19

8

9

12

15

16

20

25

25E

50

50

4041

40

45

44

42

43

51

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PARTS LIST: SERIES GRPL LOW PROFILE GRIPPER

Full unit description required -H6100Sold as part of base plate mounting kitSold as part of base plate mounting kit

8106175038

Sold as part of rack cover mounting kitSold as part of rack cover mounting kitFull unit description required -H1300

Sold as part of seal kit onlyFull unit description required -H7100*Full unit description required -H6220

Sold as part of base plate mounting kit79646

Sold as part of seal kit onlyFull unit description required -H1000

Sold as part of seal kit onlyFull unit description required -H4710Full unit description required -H3310Full unit description required -H6210Full unit description required -H2605Full unit description required -H4810Full unit description required -H1310Full unit description required -H3000Full unit description required -H2030*Full unit description required -H9110Full unit description required -H9100Full unit description required -H1705*Full unit description required -H1715*Full unit description required -H1725*Full unit description required -H1735*Full unit description required -H1745*Full unit description required -H1755*

8131580639

PART DESCRIPTIONBase Plate AssemblySHCSSHCSRack Mounting PlateRack Mounting SpacerFHCSLHCSRack Cover Tube (Long)Rod Wiper / SealRetaining RingEnd Plate Assembly (pos 2)SHCSRod BushingO-ringPiston & Rod AssemblyPiston SealGuide ShaftRackEnd Plate Assembly (pos 4)Jaw AssemblyCenter Plate AssemblyRack Cover Tube (Short)Switch Slot BracketFHCSComplete Rodlok Kit (per jaw)Rodlok Kit (per jaw)-ANxxx Travel Limiting Tubes-ATxxx Travel Limiting Tubes-APxxx Travel Limiting Tubes-AQxxx Travel Limiting Tubes-ARxxx Travel Limiting Tubes-AUxxx Travel Limiting TubesProx Target Kit (per jaw)Switch Bracket Mounting T-Nut

PART NUMBERKEY1234567891011121314151617181920212223242525E4041424344455051

Notes:1) All part numbers are for standard units. Options may affect part numbers.2) *H code includes all required components for complete unit per description.3) **Seal kit does not include Rodlok seals. Rodlok seals sold in Rodlok seal kit only.

DESCRIPTIONComplete Rodlok Kit (per jaw)Rodlok Kit (per jaw)Rodlok Adaptor Kit (per jaw)Rodlok Seal Kit (per jaw)Seal Kit**Prox Target Kit (per jaw)Base Plate Mounting KitRack Cover Mounting Kit

PART NUMBERFull unit description required -H9110Full unit description required -H9100Full unit description required -H9105Full unit description required -H9115Full unit description required -H9000

81315Full unit description required -H9040*Full unit description required -H9041*

KITS

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100-A43/159751

Gripper For Long Travel, Low Profile Capability

TheSeriesGRPLGripperisdesignedforlongstroke,lowprofileapplications.Thesynchronizedparalleljawmotionautomaticallycentersitemsforoperationssuchassorting.Thelongstrokecompensatesforitemsofvaryingsizeorposition.

APPLICATIONS: SERIES GRPL LOW PROFILE GRIPPER