Failure Hierarchy - Mechanical

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Failure Hierarchy - Mechanical

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  • Blower: CentrifugalFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    BLCECause Code Remedy Code

    BRD Breakdown Belts Failure Defective Belts ReplacedBELTFAIL BELTRPLD

    Coupling Failure Defective Coupling ReplacedCPLGFAIL CPLGRPLD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Lubrication Failure Proper Lubrication ProvidedLUBNFAIL PRLBNPVD

    ELU External Leakage- Utility Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    FTS Fail To Start On Demand Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    LOO Low Output Belts Failure Defective Belts ReplacedBELTFAIL BELTRPLD

    Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Improper Damper Opening Damper Opening Adjusted ProperlyDPCTFAIL DMPRADJD

    Inlet Line Choked Inlet Line Choke ClearedINLNCHOK ILCKCLRD

    Low Belt Tension Belt Tension Adjusted ProperlyBLTTNLOW BLTTADJD

    Worn Out Impeller Defective Impeller ReplacedIMPRFAIL IMPRRPLD

    NOI Noise Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Page 1 of 118

  • Blower: CentrifugalFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    BLCECause Code Remedy Code

    NOI Noise Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    OHE Overheating Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    High Belt Tension Belt Tension Adjusted ProperlyBTTNHIGH BLTTADJD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    VIB Vibration Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Dust Accumulation On Impeller Impeller CleanedIMPLDRTY IMPLCLND

    Impeller Unbalanced Impeller BalancedIMPRUNBL IMPLBLCD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Shaft Bent Defective Shaft ReplacedSHFTBENT SHFTRPLD

    Worn Out Impeller Defective Impeller ReplacedIMPRFAIL IMPRRPLD

    Page 2 of 118

  • Compressor : ReciprocatingFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    CORECause Code Remedy Code

    BRD Breakdown Belts Failure Defective Belts ReplacedBELTFAIL BELTRPLD

    Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Coupling Failure Defective Coupling ReplacedCPLGFAIL CPLGRPLD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    Leakage Through Gland Packing Defective Packing ReplacedGPKGLEAK DPKGRPLD

    Leakage Through Gland Packing ArrestedPGLKARTD

    ELU External Leakage- Utility Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ERO Erratic Output Belt Slippage Defective belts ReplacedBELTSLIP BELTRPLD

    Defective Pulley ReplacedPLLYRPLD

    Suction Strainer Choked Suction Strainer CleanedSSTRCHOK SSTRCLND

    Suction Strainer ReplacedSSTRRPLD

    Page 3 of 118

  • Compressor : ReciprocatingFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    CORECause Code Remedy Code

    FTS Fail To Start On Demand Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    HIO High Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    INL Internal Leakage Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage through internals Defective internals RepairedINTLLEAK INTLRPRD

    LOO Low Output Components Damaged Damaged components ReplacedCOMPDMGE DGCPRPLD

    Defective Valves Defective Valves ReplacedVLVEFAIL VLVERPLD

    Discharge NRV Passing Discharge NRV RepairedDNRVPASS DNRVRPRD

    Excess Clearance On Internals Defective internals RepairedEXCSCLNC INTLRPRD

    Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Internal Leak Between Stages Leak Between Stages ArrestedSTGELEAK STLKARTD

    Low Suction Pressure Suction Pressure IncreasedSUPRLESS SUPRINCD

    Suction Strainer Choked Suction Strainer CleanedSSTRCHOK SSTRCLND

    Page 4 of 118

  • Compressor : ReciprocatingFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    CORECause Code Remedy Code

    NOI Noise Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Broken Suc/Dis Valves Defective Valves ReplacedVLVEBROK VLVERPLD

    Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    OHE Overheating Coolant Flow Less Coolant Flow ImprovedCOFLLESS COFLIMPD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    Passing Valves Defective Valves ReplacedVLVEPASS VLVERPLD

    Poor Cooler Performance Cooler ServicedCOLRTRBL COLRSRVD

    PDE Parameter Deviation Improper Settings Proper Setting DoneSETGWRNG SETGADJD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Page 5 of 118

  • Compressor : ReciprocatingFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    CORECause Code Remedy Code

    SER Minor In-Service Problems Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    STP Fail To Stop On Demand Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    UTS Spurious Stop Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    Page 6 of 118

  • Compressor : ReciprocatingFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    CORECause Code Remedy Code

    VIB Vibration Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Defective Internals Defective Internals ReplacedINTLFAIL INTLRPLD

    Discharge Line Choked Discharge Line Choke ClearedDSLNCHOK CHOKCLRD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    Page 7 of 118

  • Compressor : ScrewFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    COSCCause Code Remedy Code

    BRD Breakdown Belts Failure Defective Belts ReplacedBELTFAIL BELTRPLD

    Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Coupling Failure Defective Coupling ReplacedCPLGFAIL CPLGRPLD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    Leakage Through Gland Packing Defective Packing ReplacedGPKGLEAK DPKGRPLD

    Leakage Through Gland Packing ArrestedPGLKARTD

    ELU External Leakage- Utility Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ERO Erratic Output Belt Slippage Defective Belts ReplacedBELTSLIP BELTRPLD

    Defective Pulley ReplacedPLLYRPLD

    Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Suction Strainer Choked Suction Strainer CleanedSSTRCHOK SSTRCLND

    Page 8 of 118

  • Compressor : ScrewFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    COSCCause Code Remedy Code

    ERO Erratic Output Suction Strainer Choked Suction Strainer ReplacedSSTRCHOK SSTRRPLD

    FTS Fail To Start On Demand Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    HIO High Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    INL Internal Leakage Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage through internals Defective internals RepairedINTLLEAK INTLRPRD

    LOO Low Output Components Damaged Damaged components ReplacedCOMPDMGE DGCPRPLD

    Defective Valves Defective Valves ReplacedVLVEFAIL VLVERPLD

    Discharge NRV Passing Discharge NRV RepairedDNRVPASS DNRVRPRD

    Excess Clearance On Internals Defective internals RepairedEXCSCLNC INTLRPRD

    Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Internal Leak Between Stages Leak Between Stages ArrestedSTGELEAK STLKARTD

    Low Suction Pressure Suction Pressure IncreasedSUPRLESS SUPRINCD

    Page 9 of 118

  • Compressor : ScrewFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    COSCCause Code Remedy Code

    LOO Low Output Suction Strainer Choked Suction Strainer CleanedSSTRCHOK SSTRCLND

    NOI Noise Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    OHE Overheating Coolant Flow Less Coolant Flow ImprovedCOFLLESS COFLIMPD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    PDE Parameter Deviation Improper Settings Proper Setting DoneSETGWRNG SETGADJD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    Page 10 of 118

  • Compressor : ScrewFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    COSCCause Code Remedy Code

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    STP Fail To Stop On Demand Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    UST Spurious Stop Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    Page 11 of 118

  • Compressor : ScrewFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    COSCCause Code Remedy Code

    VIB Vibration Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Defective Internals ReplacedINTLRPLD

    Discharge Line Choked Discharge Line Choke ClearedDSLNCHOK CHOKCLRD

    Excess Backlash In Screws Defective Screws ReplacedEXCSBKLH SCRWRPLD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Line Strain Line Strain RemovedLINESTRN LNSTREMD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Suction Strainer Choked Suction Strainer CleanedSSTRCHOK SSTRCLND

    Suction Strainer Damaged Damaged Suction Strainer ReplacedSSTRDMGE STNRRPLD

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    Page 12 of 118

  • Fan: axialFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    FAAXCause Code Remedy Code

    BRD Breakdown Belts Failure Defective Belts ReplacedBELTFAIL BELTRPLD

    Electrical trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    ELU External Leakage- Utility Medium Leakage of air through fan cowl Defective fan cowl RepairedCOWLDMGE COWLRPRD

    Defective fan cowl ReplacedCOWLRPLD

    FTS Fail To Start On Demand Electrical trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    LOO Low output Belt Slippage Defective Pulley ReplacedBELTSLIP PLLYRPLD

    Incorrect blade angle Blade angle adjustedBLAGWRNG BLDEADJD

    Low Belt Tension Belt Tension Adjusted ProperlyBLTTNLOW BLTTADJD

    NOI Noise Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Blade rubbing with cowl Fan Cowl adjusted properlyBLADRUBB COWLADJD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    NOO No Output Belts Failure Defective Belts ReplacedBELTFAIL BELTRPLD

    Blades broken Defective Fan Blades ReplacedBLADBROK BLDERPLD

    Page 13 of 118

  • Fan: axialFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    FAAXCause Code Remedy Code

    NOO No Output Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    VIB Vibration Accumulation of dust on blades Blades cleanedDRTYBLAD BLDECLND

    Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Lubrication Failure Adequate lubrication providedLUBNFAIL ADLUBPVD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Page 14 of 118

  • Filter : ProcessFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    FLFPCause Code Remedy Code

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    LOO Low output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Filter element choked Defective Filter Element ReplacedFEMTCHOK FLELRPLD

    Filter element cleanedFLTRCLND

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    NOO No Output Filter element choked Defective Filter Element ReplacedFEMTCHOK FLELRPLD

    Filter element cleanedFLTRCLND

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    PLU Plugged / Choked Accumulation of dirt on Filter Element Defective Filter Element ReplacedDRTYELMT FLELRPLD

    Filter element cleanedFLTRCLND

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Page 15 of 118

  • Filter : ProcessFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    FLFPCause Code Remedy Code

    STD Structural Deficiency Cracked / Fractured Cracked / Fractured Components ReplacedCRCKFRAC CFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    Page 16 of 118

  • Filter : ScreenFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    FLSNCause Code Remedy Code

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    LOO Low output Accumulation of dirt on screen Accumulation of dirt on screen cleanedDRTYSCRN ACMRCLND

    NOO No Output Screen fully choked Defective screen cleanedSCRNCHOK SCRNCLND

    Defective screen replacedSCRNRPLD

    PLU Plugged / Choked Accumulation of dirt on screen Accumulation of dirt on screen cleanedDRTYSCRN ACMRCLND

    Defective screen replacedSCRNRPLD

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Page 17 of 118

  • Filter : ScreenFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    FLSNCause Code Remedy Code

    STD Structural Deficiency Mechanical Damage Defective Components ReplacedMECHDMGE DFCPRPLD

    Page 18 of 118

  • Filter : General/MiscellaneousFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    FLXXCause Code Remedy Code

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    LOO Low output Filter element choked Defective Filter Element ReplacedFEMTCHOK FLELRPLD

    Filter element cleanedFLTRCLND

    NOO No Output Defective Filter Element ReplacedFLELRPLD

    Filter element cleanedFLTRCLND

    PLU Plugged / Choked Accumulation of dirt on Filter Element Defective Filter Element ReplacedDRTYELMT FLELRPLD

    Filter element cleanedFLTRCLND

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Page 19 of 118

  • Filter : General/MiscellaneousFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    FLXXCause Code Remedy Code

    STD Structural Deficiency Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    Page 20 of 118

  • Gearbox/Transmission UnitFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    GBTUCause Code Remedy Code

    BRD Breakdown Belts Failure Defective Belts ReplacedBELTFAIL BELTRPLD

    Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Mechanical Damage Damaged Components ReplacedMECHDMGE DGCPRPLD

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    ELU External Leakage- Utility Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Damaged Fittings ReplacedFTTGLEAK DGFTRPLD

    Leakage Through Fittings ArrestedFTLKARTD

    FRO Fail To Rotate Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Seized Gearbox OverhauledEQPTSEIZ GBOVRHLD

    LOO Low Output Belt Slippage Defective Pulley ReplacedBELTSLIP PLLYRPLD

    Low Belt Tension Belt Tension Adjusted ProperlyBLTTNLOW BLTTADJD

    NOI Noise Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Page 21 of 118

  • Gearbox/Transmission UnitFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    GBTUCause Code Remedy Code

    NOI Noise Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    NOO No Output Belts Failure Defective Belts ReplacedBELTFAIL BELTRPLD

    Coupling Failure Defective Coupling ReplacedCPLGFAIL CPLGRPLD

    Defective Internals Defective Internals ReplacedINTLFAIL INTLRPLD

    Shaft Broken Defective Shaft ReplacedSHFTBROK SHFTRPLD

    OHE Overheating Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Page 22 of 118

  • Gearbox/Transmission UnitFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    GBTUCause Code Remedy Code

    STD Structural Deficiency Cracked / Fractured Cracked / Fractured Components ReplacedCRCKFRAC CFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    VIB Vibration Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Defective Internals Defective Internals ReplacedINTLFAIL INTLRPLD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    Page 23 of 118

  • Gas Generator / Turbine : Aeroderivative GGFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    GTADCause Code Remedy Code

    AIR Abnormal Instrument Reading Improper Settings Proper Setting DoneSETGWRNG SETGADJD

    Incorrect Instrument Defective Instrument ReplacedINSTWRNG INSTRPLD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    BRD Breakdown Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    ELF External Leakage Fuel Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ELU External Leakage- Utility Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ERO Erratic Output Air filters choked Defective Air filters CleanedARFLCHOK ARFRCLND

    Defective Air filters replacedARFRRPLD

    Components Damaged Defective Components ReplacedCOMPDMGE DFCPRPLD

    Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Page 24 of 118

  • Gas Generator / Turbine : Aeroderivative GGFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    GTADCause Code Remedy Code

    ERO Erratic Output Defective fuel injectors Defective fuel injectors replacedIJTRFAIL IJTRRPLD

    Fuel filters choked Defective Fuel filters replacedFLFRCHOK FLFTRPLD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    FTS Fail To Start On Demand Air System Trouble Air System Trouble RectifiedARSMTRBL ARSMRCTD

    Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Defective fuel injectors Defective fuel injectors replacedIJTRFAIL IJTRRPLD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Fuel System Trouble Fuel System Trouble RectifiedFLSYTRBL FSTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Start Motor Breakdown Defective Start Motor replacedSTMRFAIL STMRRPLD

    HIO High Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    INL Internal Leakage Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    LOO Low Output Air System Trouble Air System Trouble RectifiedARSMTRBL ARSMRCTD

    Cooling System Trouble Cooling System NormalizedCLSYTRBL CLSYNMLD

    Page 25 of 118

  • Gas Generator / Turbine : Aeroderivative GGFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    GTADCause Code Remedy Code

    LOO Low Output Defective fuel injectors Defective fuel injectors replacedIJTRFAIL IJTRRPLD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Exhaust System Trouble Exhaust System Trouble RectifiedEXSYTRBL ESTRRCTD

    Fuel System Trouble Fuel System Trouble RectifiedFLSYTRBL FSTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    NOI Noise Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Components Damaged Damaged components ReplacedCOMPDMGE DGCPRPLD

    Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    OHE Overheating Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Cooling System Trouble Cooling System NormalizedCLSYTRBL CLSYNMLD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    Page 26 of 118

  • Gas Generator / Turbine : Aeroderivative GGFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    GTADCause Code Remedy Code

    PDE Parameter Deviation Improper Settings Proper Setting DoneSETGWRNG SETGADJD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    PLU Plugged / Choked Air System Choked Air System Choke ClearedARSMCHOK ARSMCLRD

    Cooling System Choked Cooling System Choke ClearedCLSYCHOK CLSYCLRD

    Exhaust System Choked Exhaust System Choke ClearedEXSYCHOK ESCKCLRD

    Fuel System Choked Fuel System Choke ClearedFLSYCHOK FSCKCLRD

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    SPS Spurious Stop Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Page 27 of 118

  • Gas Generator / Turbine : Aeroderivative GGFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    GTADCause Code Remedy Code

    STD Structural Deficiency Cracked / Fractured Cracked / Fractured Components ReplacedCRCKFRAC CFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Damaged Components ReplacedMECHDMGE DGCPRPLD

    Defective Components ReplacedDFCPRPLD

    STP Fail To Stop On Demand Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    VIB Vibration Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Components Damaged Damaged components ReplacedCOMPDMGE DGCPRPLD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Page 28 of 118

  • Heat Exchanger : Air CooledFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    HEACCause Code Remedy Code

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    IHT Insufficient Heat Transfer Dust over the fins Dust Accumulations CleanedFINSDRTY DUSTCLND

    Leakage Through Tubes Defective Tubes ReplacedTUBELEAK TUBERPLD

    Tubes Choked Tubes Choke ClearedTUBECHOK TCHKCLRD

    PDE Parameter Deviation Improper Settings Proper Setting DoneSETGWRNG SETGADJD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    PLU Plugged / Choked Scale Formation Outside The Tubes Chemical Cleaning On Shell Side DoneTUOSSCAL SHCHCLND

    Hydro jet Cleaning On Shell Side DoneSSHJCLND

    Wax Formation Inside Tubes Chemical Cleaning Of Tubes DoneTUWXFRMN TUCHCLND

    Hydro jet Cleaning On Tubes Side DoneTSHJCLND

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Page 29 of 118

  • Heat Exchanger : Air CooledFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    HEACCause Code Remedy Code

    STD Structural Deficiency Corroded Corroded Components ReplacedCORRODED CRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    Page 30 of 118

  • Heat Exchanger : Cooler / CondenserFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    HECOCause Code Remedy Code

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    ELU External Leakage- Utility Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    IHT Insufficient Heat Transfer Leakage Through Partition Gasket Defective Gasket ReplacedPTGKLEAK GSKTRPLD

    Leakage Through Tubes Defective Tubes ReplacedTUBELEAK TUBERPLD

    Less Flow Of Cooling Medium Cooling Medium Flow IncreasedCMFLLESS CMFLINCD

    Tubes Choked Tube Bundle ReplacedTUBECHOK TBDLRPLD

    Tubes Choke ClearedTCHKCLRD

    INL Internal Leakage Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Defective Internals ReplacedINTLRPLD

    Leakage Through Partition Gasket Defective Gasket ReplacedPTGKLEAK GSKTRPLD

    Leakage Through Tubes Defective Tubes PluggedTUBELEAK TUBEPLGD

    Defective Tubes ReplacedTUBERPLD

    Page 31 of 118

  • Heat Exchanger : Cooler / CondenserFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    HECOCause Code Remedy Code

    PDE Parameter Deviation Improper Settings Proper Setting DoneSETGWRNG SETGADJD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    PLU Plugged / Choked Scale Formation Outside The Tubes Chemical Cleaning On Shell Side DoneTUOSSCAL SHCHCLND

    Hydro jet Cleaning On Shell Side DoneSSHJCLND

    Wax Formation Inside Tubes Chemical Cleaning Of Tubes DoneTUWXFRMN TUCHCLND

    Hydro jet Cleaning On Tubes Side DoneTSHJCLND

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Page 32 of 118

  • Heat Exchanger : Cooler / CondenserFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    HECOCause Code Remedy Code

    STD Structural Deficiency Mechanical Damage Defective Components ReplacedMECHDMGE DFCPRPLD

    Page 33 of 118

  • Heat Exchanger : Fin-FanFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    HEFFCause Code Remedy Code

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Tubes Clamp Provided at Leaking AreaTUBELEAK CLAMPPVD

    Defective Tubes PluggedTUBEPLGD

    Defective Tubes ReplacedTUBERPLD

    ELU External Leakage- Utility Medium Leakage of air through fan cowl Defective fan cowl RepairedCOWLDMGE COWLRPRD

    Defective fan cowl ReplacedCOWLRPLD

    IHT Insufficient Heat Transfer Incorrect louvre position louvre position set properlyLUPNWRNG LOURADJD

    Tubes Choked Tube Bundle ReplacedTUBECHOK TBDLRPLD

    Tubes Choke ClearedTCHKCLRD

    PDE Parameter Deviation Improper Settings Proper Setting DoneSETGWRNG SETGADJD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    PLU Plugged / Choked Dust Formation on the Tubes/fins Water jet Cleaning DoneTBFNDRTY WJETCLND

    Wax Formation Inside Tubes Chemical Cleaning Of Tubes DoneTUWXFRMN TUCHCLND

    Hydro jet Cleaning On Tubes Side DoneTSHJCLND

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Page 34 of 118

  • Heat Exchanger : Fin-FanFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    HEFFCause Code Remedy Code

    SER Minor In-Service Problems Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    Page 35 of 118

  • Heat Exchanger :PlateFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    HEPLCause Code Remedy Code

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    ELU External Leakage- Utility Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    IHT Insufficient Heat Transfer Leakage Through Partition Gasket Defective Gasket ReplacedPTGKLEAK GSKTRPLD

    Leakage Through Plates Defective Plates ReplacedPLTELEAK DFPTRPLD

    Less Flow Of Cooling Medium Cooling Medium Flow IncreasedCMFLLESS CLMFINCD

    Tubes Choked Plates CleanedTUBECHOK PLATCLND

    INL Internal Leakage Leakage Through Partition Gasket Defective Gasket ReplacedPTGKLEAK GSKTRPLD

    Leakage Through Plates Defective Plates ReplacedPLTELEAK DFPTRPLD

    PDE Parameter Deviation Improper Settings Proper Setting DoneSETGWRNG SETGADJD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    PLU Plugged / Choked Wax Formation on cooling medium side Chemical Cleaning On Shell Side DoneCMWXFRMN SHCHCLND

    Wax Formation on process medium side Chemical Cleaning Of Tubes DonePMWXFRMN TUCHCLND

    Page 36 of 118

  • Heat Exchanger :PlateFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    HEPLCause Code Remedy Code

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    Page 37 of 118

  • Heat Exchanger : Shell and TubeFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    HESTCause Code Remedy Code

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    ELU External Leakage- Utility Medium

    IHT Insufficient Heat Transfer Leakage Through Partition Gasket Defective Gasket ReplacedPTGKLEAK GSKTRPLD

    Leakage Through Tubes Defective Tubes ReplacedTUBELEAK TUBERPLD

    Less Flow Of Cooling Medium Cooling Medium Flow IncreasedCMFLLESS CLMFINCD

    Tubes Choked Defective Tubes PluggedTUBECHOK TUBEPLGD

    Tubes Choke ClearedTCHKCLRD

    INL Internal Leakage Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Defective Internals ReplacedINTLRPLD

    Leakage Through Partition Gasket Defective Gasket ReplacedPTGKLEAK GSKTRPLD

    Leakage Through Tubes Defective Tubes PluggedTUBELEAK TUBEPLGD

    Defective Tubes ReplacedTUBERPLD

    PDE Parameter Deviation Improper Settings Proper Setting DoneSETGWRNG SETGADJD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    PLU Plugged / Choked Scale Formation Outside The Tubes Chemical Cleaning On Shell Side DoneTUOSSCAL SHCHCLND

    Hydro jet Cleaning On Shell Side DoneSSHJCLND

    Page 38 of 118

  • Heat Exchanger : Shell and TubeFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    HESTCause Code Remedy Code

    PLU Plugged / Choked Wax Formation Inside Tubes Chemical Cleaning Of Tubes DoneTUWXFRMN TUCHCLND

    Hydro jet Cleaning On Tubes Side DoneTSHJCLND

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    Page 39 of 118

  • Heater: FiredFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    HRFRCause Code Remedy Code

    AIR Abnormal Instrument Reading Improper Settings Proper Setting DoneSETGWRNG SETGADJD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ELU External Leakage- Utility Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    IHT Insufficient Heat Transfer Accumulation of soot over the tubes Soot cleanedDRTYTUBE SOOTCLND

    Incorrect air/fuel ratio Air/fuel ratio adjusted ProperlyAFROWRNG AFROADJD

    Incorrect flame pattern Flame pattern adjustedFLPTWRNG FLAMADJD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    INL Internal Leakage Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    OHE Overheating Improper Settings Proper Setting DoneSETGWRNG SETGADJD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Insufficient flow of tube side medium Tube side medium flow adjustedTSMFLESS TSMFADJD

    PDE Parameter Deviation Improper Settings Proper Setting DoneSETGWRNG SETGADJD

    Page 40 of 118

  • Heater: FiredFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    HRFRCause Code Remedy Code

    PDE Parameter Deviation Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    PLU Plugged / Choked Contamination of fuel Contamination Trouble RectifiedFUELCTMN CNTRRCTD

    Scale Formation Inside The Tubes Chemical Cleaning Of Tubes DoneTUISSCAL TUCHCLND

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    Page 41 of 118

  • Piping : Process/Utility PipeworkFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PIPICause Code Remedy Code

    BRD Breakdown Excess Pressure Pressure Adjusted ProperlyEXCSPRES PRESADJD

    Mechanical Damage Defective Pipe ReplacedMECHDMGE DFPERPLD

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    INL Internal Leakage

    OHE Overheating Incorrect Piping Material Piping Material ChangedMATLWRNG MATLCHND

    Insulation Failure Insulated ProperlyINSLFAIL PRYINSLD

    PLU Plugged / Choked Caked Process Medium Process Medium DilutedCAKEPRMD PMDILUTD

    Scale Formation Inside The Tubes Chemical Cleaning Of Tubes DoneTUISSCAL TUCHCLND

    Wax Formation Inside TubesTUWXFRMN

    SER Minor In-Service Problems Corroded Painting DoneCORRODED PNTGDONE

    STD Structural Deficiency Corroded Components RepairedCRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Page 42 of 118

  • Piping : Process/Utility PipeworkFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PIPICause Code Remedy Code

    STD Structural Deficiency Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    VIB Vibration Back Pressure Back Pressure Trouble RectifiedBACKPRES BPTLRCTD

    Flow Fluctuation Flow NormalizedFLOWFCTN FLOWNMLD

    Improper Clamping Of Pipes Pipes Clamped ProperlyCLMPFAIL PIPCLMPD

    Pressure Fluctuations Pressure Fluctuation Trouble RectifiedPRESFCTN PRFLRCTD

    Page 43 of 118

  • Pump : CentrifugalFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUCECause Code Remedy Code

    BRD Breakdown Belts Failure Defective Belts ReplacedBELTFAIL BELTRPLD

    Coupling Failure Defective Coupling ReplacedCPLGFAIL CPLGRPLD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Lubrication Failure Proper Lubrication ProvidedLUBNFAIL PRLBNPVD

    Mechanical Damage Defective Components ReplacedMECHDMGE DFCPRPLD

    Seized Pump OverhauledEQPTSEIZ PMPOVHLD

    Pump ReplacedPUMPRPLD

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    Leakage Through Gland Packing Defective Gland Packing ReplacedGPKGLEAK GPKGRPLD

    Leakage Through Gland Packing ArrestedPGLKARTD

    ELU External Leakage- Utility Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ERO Erratic Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Defective Internals Defective Internals ReplacedINTLFAIL INTLRPLD

    Page 44 of 118

  • Pump : CentrifugalFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUCECause Code Remedy Code

    ERO Erratic Output Discharge Line Choked Discharge Line Choke ClearedDSLNCHOK CHOKCLRD

    Incorrect Assembly Reassembled ProperlyASSYWRNG REASMBLD

    Suction Filter Choked Suction Filter CleanedSUFRCHOK SFTRCLND

    Suction Filter ReplacedSFTRRPLD

    Suction Line Choked Suction Line Choke ClearedSULNCHOK SLCKCLRD

    FTS Fail To Start On Demand Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    HIO High Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    INL Internal Leakage Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    LOO Low Output Low NPSH Suction Condition ImprovedPNPSHLOW SUCNIMPD

    Suction Pipe Choked Suction Line Choke ClearedSUPICHOK SLCKCLRD

    Suction Strainer Choked Suction Strainer CleanedSSTRCHOK SSTRCLND

    Suction Strainer Damaged Suction Strainer ReplacedSSTRDMGE SSTRRPLD

    Page 45 of 118

  • Pump : CentrifugalFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUCECause Code Remedy Code

    LOO Low Output Vapour Lock Vapour Lock ReleasedVAPRLOCK VAPRRLSD

    Worn Out Casing Wear Ring Defective Casing Wear Ring ReplacedCSWRFAIL CSWRRPLD

    Worn Out Impeller Defective Impeller ReplacedIMPRFAIL IMPRRPLD

    Worn Out Impeller Wear Ring Defective Impeller Wear Ring ReplacedIPWRFAIL IPWRRPLD

    NOI Noise Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    OHE Overheating Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Contaminated Lubricant Proper Lubricant ProvidedLUBTCTMN PROLBPVD

    Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Page 46 of 118

  • Pump : CentrifugalFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUCECause Code Remedy Code

    SER Minor In-Service Problems Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    UST Spurious Stop Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    VIB Vibration Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Page 47 of 118

  • Pump : CentrifugalFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUCECause Code Remedy Code

    VIB Vibration Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Line Strain Line Strain RemovedLINESTRN LNSTREMD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Shaft Bent Defective Shaft ReplacedSHFTBENT SHFTRPLD

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    Page 48 of 118

  • Pump: DiaphragmFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUDICause Code Remedy Code

    BRD Breakdown Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Damage Defective Components ReplacedMECHDMGE DFCPRPLD

    Seized Pump OverhauledEQPTSEIZ PMPOVHLD

    Pump ReplacedPUMPRPLD

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ELU External Leakage- Utility Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ERO Erratic Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Defective Internals Defective Internals ReplacedINTLFAIL INTLRPLD

    Discharge Line Choked Discharge Line Choke ClearedDSLNCHOK CHOKCLRD

    Incorrect Assembly Reassembled ProperlyASSYWRNG REASMBLD

    Suction Filter Choked Suction Filter CleanedSUFRCHOK SFTRCLND

    Suction Filter ReplacedSFTRRPLD

    Suction Line Choked Suction Line Choke ClearedSULNCHOK SLCKCLRD

    FTS Fail To Start On Demand Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Page 49 of 118

  • Pump: DiaphragmFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUDICause Code Remedy Code

    FTS Fail To Start On Demand Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    HIO High Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    INL Internal Leakage Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    LOO Low Output Suction Pipe Choked Suction Line Choke ClearedSUPICHOK SLCKCLRD

    Suction Strainer Choked Suction Strainer CleanedSSTRCHOK SSTRCLND

    Suction Strainer Damaged Suction Strainer ReplacedSSTRDMGE SSTRRPLD

    Vapour Lock Vapour Lock ReleasedVAPRLOCK VAPRRLSD

    NOI Noise Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    OHE Overheating Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Page 50 of 118

  • Pump: DiaphragmFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUDICause Code Remedy Code

    STD Structural Deficiency Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    UST Spurious Stop Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    VIB Vibration Line Strain Line Strain RemovedLINESTRN LNSTREMD

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Page 51 of 118

  • Pump : ESP - Electric Submersible PumpFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUESCause Code Remedy Code

    BRD Breakdown Belts Failure Defective Belts ReplacedBELTFAIL BELTRPLD

    Coupling Failure Defective Coupling ReplacedCPLGFAIL CPLGRPLD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Lubrication Failure Proper Lubrication ProvidedLUBNFAIL PRLBNPVD

    Mechanical Damage Defective Components ReplacedMECHDMGE DFCPRPLD

    Seized Pump OverhauledEQPTSEIZ PMPOVHLD

    Pump ReplacedPUMPRPLD

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    Leakage Through Gland Packing Defective Gland Packing ReplacedGPKGLEAK GPKGRPLD

    Leakage Through Gland Packing ArrestedPGLKARTD

    ELU External Leakage- Utility Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ERO Erratic Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Defective Internals Defective Internals ReplacedINTLFAIL INTLRPLD

    Page 52 of 118

  • Pump : ESP - Electric Submersible PumpFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUESCause Code Remedy Code

    ERO Erratic Output Discharge Line Choked Discharge Line Choke ClearedDSLNCHOK CHOKCLRD

    Incorrect Assembly Reassembled ProperlyASSYWRNG REASMBLD

    Suction Filter Choked Suction Filter CleanedSUFRCHOK SFTRCLND

    Suction Filter ReplacedSFTRRPLD

    Suction Line Choked Suction Line Choke ClearedSULNCHOK SLCKCLRD

    FTS Fail To Start On Demand Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    HIO High Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    INL Internal Leakage Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    LOO Low Output Low NPSH Suction Condition ImprovedPNPSHLOW SUCNIMPD

    Suction Pipe Choked Suction Line Choke ClearedSUPICHOK SLCKCLRD

    Suction Strainer Choked Suction Strainer CleanedSSTRCHOK SSTRCLND

    Suction Strainer Damaged Suction Strainer ReplacedSSTRDMGE SSTRRPLD

    Page 53 of 118

  • Pump : ESP - Electric Submersible PumpFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUESCause Code Remedy Code

    LOO Low Output Vapour Lock Vapour Lock ReleasedVAPRLOCK VAPRRLSD

    Worn Out Casing Wear Ring Defective Casing Wear Ring ReplacedCSWRFAIL CSWRRPLD

    Worn Out Impeller Defective Impeller ReplacedIMPRFAIL IMPRRPLD

    Worn Out Impeller Wear Ring Defective Impeller Wear Ring ReplacedIPWRFAIL IPWRRPLD

    NOI Noise Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    OHE Overheating Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Contaminated Lubricant Proper Lubricant ProvidedLUBTCTMN PROLBPVD

    Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Page 54 of 118

  • Pump : ESP - Electric Submersible PumpFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUESCause Code Remedy Code

    SER Minor In-Service Problems Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    UST Spurious Stop Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    VIB Vibration Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Page 55 of 118

  • Pump : ESP - Electric Submersible PumpFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUESCause Code Remedy Code

    VIB Vibration Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Line Strain Line Strain RemovedLINESTRN LNSTREMD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Shaft Bent Defective Shaft ReplacedSHFTBENT SHFTRPLD

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    Page 56 of 118

  • Pump : GearFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUGRCause Code Remedy Code

    BRD Breakdown Belts Failure Defective Belts ReplacedBELTFAIL BELTRPLD

    Coupling Failure Defective Coupling ReplacedCPLGFAIL CPLGRPLD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Lubrication Failure Proper Lubrication ProvidedLUBNFAIL PRLBNPVD

    Mechanical Damage Defective Components ReplacedMECHDMGE DFCPRPLD

    Seized Pump OverhauledEQPTSEIZ PMPOVHLD

    Pump ReplacedPUMPRPLD

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ERO Erratic Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Defective Internals Defective Internals ReplacedINTLFAIL INTLRPLD

    Discharge Line Choked Discharge Line Choke ClearedDSLNCHOK CHOKCLRD

    Incorrect Assembly Reassembled ProperlyASSYWRNG REASMBLD

    Suction Filter Choked Suction Filter CleanedSUFRCHOK SFTRCLND

    Suction Filter ReplacedSFTRRPLD

    Page 57 of 118

  • Pump : GearFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUGRCause Code Remedy Code

    ERO Erratic Output Suction Line Choked Suction Line Choke ClearedSULNCHOK SLCKCLRD

    FTS Fail To Start On Demand Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    HIO High Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    INL Internal Leakage Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    LOO Low Output Low NPSH Suction Condition ImprovedPNPSHLOW SUCNIMPD

    Suction Pipe Choked Suction Line Choke ClearedSUPICHOK SLCKCLRD

    Suction Strainer Choked Suction Strainer CleanedSSTRCHOK SSTRCLND

    Suction Strainer Damaged Suction Strainer ReplacedSSTRDMGE SSTRRPLD

    Vapour Lock Vapour Lock ReleasedVAPRLOCK VAPRRLSD

    NOI Noise Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Page 58 of 118

  • Pump : GearFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUGRCause Code Remedy Code

    NOI Noise Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    OHE Overheating Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Contaminated Lubricant Proper Lubricant ProvidedLUBTCTMN PROLBPVD

    Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Page 59 of 118

  • Pump : GearFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUGRCause Code Remedy Code

    STD Structural Deficiency Eroded Eroded Components ReplacedCPERODED ERCPRPLD

    Mechanical Damage Defective Components RepairedMECHDMGE DFCPRPRD

    Defective Components ReplacedDFCPRPLD

    UST Spurious Stop Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    VIB Vibration Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Line Strain Line Strain RemovedLINESTRN LNSTREMD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Shaft Bent Defective Shaft ReplacedSHFTBENT SHFTRPLD

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    Page 60 of 118

  • Pump: ReciprocatingFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PURECause Code Remedy Code

    BRD Breakdown Belts Failure Defective Belts ReplacedBELTFAIL BELTRPLD

    Coupling Failure Defective Coupling ReplacedCPLGFAIL CPLGRPLD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Lubrication Failure Proper Lubrication ProvidedLUBNFAIL PRLBNPVD

    Mechanical Damage Defective Components ReplacedMECHDMGE DFCPRPLD

    Seized Pump OverhauledEQPTSEIZ PMPOVHLD

    Pump ReplacedPUMPRPLD

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    Leakage Through Gland Packing Defective Gland Packing ReplacedGPKGLEAK GPKGRPLD

    Leakage Through Gland Packing ArrestedPGLKARTD

    ELU External Leakage- Utility Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ERO Erratic Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Defective Internals Defective Internals ReplacedINTLFAIL INTLRPLD

    Page 61 of 118

  • Pump: ReciprocatingFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PURECause Code Remedy Code

    ERO Erratic Output Discharge Line Choked Discharge Line Choke ClearedDSLNCHOK CHOKCLRD

    Incorrect Assembly Reassembled ProperlyASSYWRNG REASMBLD

    Suction Filter Choked Suction Filter CleanedSUFRCHOK SFTRCLND

    Suction Filter ReplacedSFTRRPLD

    Suction Line Choked Suction Line Choke ClearedSULNCHOK SLCKCLRD

    FTS Fail To Start On Demand Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    HIO High Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    INL Internal Leakage Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    LOO Low Output Low NPSH Suction Condition ImprovedPNPSHLOW SUCNIMPD

    Suction Pipe Choked Suction Line Choke ClearedSUPICHOK SLCKCLRD

    Suction Strainer Choked Suction Strainer CleanedSSTRCHOK SSTRCLND

    Suction Strainer Damaged Suction Strainer ReplacedSSTRDMGE SSTRRPLD

    Page 62 of 118

  • Pump: ReciprocatingFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PURECause Code Remedy Code

    LOO Low Output Vapour Lock Vapour Lock ReleasedVAPRLOCK VAPRRLSD

    NOI Noise Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    OHE Overheating Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Contaminated Lubricant Proper Lubricant ProvidedLUBTCTMN PROLBPVD

    Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Page 63 of 118

  • Pump: ReciprocatingFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PURECause Code Remedy Code

    STD Structural Deficiency Corroded Corroded Components ReplacedCORRODED CRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Damaged components RepairedMECHDMGE DGCPRPRD

    Defective Components ReplacedDFCPRPLD

    UST Spurious Stop Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    VIB Vibration Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Line Strain Line Strain RemovedLINESTRN LNSTREMD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Page 64 of 118

  • Pump: ReciprocatingFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PURECause Code Remedy Code

    VIB Vibration Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    Page 65 of 118

  • Pump : RotaryFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUROCause Code Remedy Code

    BRD Breakdown Belts Failure Defective Belts ReplacedBELTFAIL BELTRPLD

    Coupling Failure Defective Coupling ReplacedCPLGFAIL CPLGRPLD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Lubrication Failure Proper Lubrication ProvidedLUBNFAIL PRLBNPVD

    Mechanical Damage Defective Components ReplacedMECHDMGE DFCPRPLD

    Seized Pump OverhauledEQPTSEIZ PMPOVHLD

    Pump ReplacedPUMPRPLD

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ELU External Leakage- Utility Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ERO Erratic Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Defective Internals Defective Internals ReplacedINTLFAIL INTLRPLD

    Discharge Line Choked Discharge Line Choke ClearedDSLNCHOK CHOKCLRD

    Incorrect Assembly Reassembled ProperlyASSYWRNG REASMBLD

    Page 66 of 118

  • Pump : RotaryFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUROCause Code Remedy Code

    ERO Erratic Output Suction Filter Choked Suction Filter CleanedSUFRCHOK SFTRCLND

    Suction Filter ReplacedSFTRRPLD

    Suction Line Choked Suction Line Choke ClearedSULNCHOK SLCKCLRD

    FTS Fail To Start On Demand Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    HIO High Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    INL Internal Leakage Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    LOO Low Output Low NPSH Suction Condition ImprovedPNPSHLOW SUCNIMPD

    Suction Pipe Choked Suction Line Choke ClearedSUPICHOK SLCKCLRD

    Suction Strainer Choked Suction Strainer CleanedSSTRCHOK SSTRCLND

    Suction Strainer Damaged Suction Strainer ReplacedSSTRDMGE SSTRRPLD

    Vapour Lock Vapour Lock ReleasedVAPRLOCK VAPRRLSD

    Worn Out rotor Defective Rotor ReplacedROTRWNUT ROTRRPLD

    Page 67 of 118

  • Pump : RotaryFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUROCause Code Remedy Code

    NOI Noise Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    OHE Overheating Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Contaminated Lubricant Proper Lubricant ProvidedLUBTCTMN PROLBPVD

    Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Page 68 of 118

  • Pump : RotaryFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUROCause Code Remedy Code

    STD Structural Deficiency Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Cracked / Fractured Components ReplacedCFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Damaged components RepairedMECHDMGE DGCPRPRD

    Defective Components ReplacedDFCPRPLD

    UST Spurious Stop Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    VIB Vibration Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Line Strain Line Strain RemovedLINESTRN LNSTREMD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Page 69 of 118

  • Pump : RotaryFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUROCause Code Remedy Code

    VIB Vibration Shaft Bent Defective Shaft ReplacedSHFTBENT SHFTRPLD

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    Page 70 of 118

  • Pump: ScrewFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUSCCause Code Remedy Code

    BRD Breakdown Belts Failure Defective Belts ReplacedBELTFAIL BELTRPLD

    Coupling Failure Defective Coupling ReplacedCPLGFAIL CPLGRPLD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Lubrication Failure Proper Lubrication ProvidedLUBNFAIL PRLBNPVD

    Mechanical Damage Defective Components ReplacedMECHDMGE DFCPRPLD

    Seized Pump OverhauledEQPTSEIZ PMPOVHLD

    Pump ReplacedPUMPRPLD

    ELP External Leakage-Process Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ELU External Leakage- Utility Medium Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    Leakage Through Fittings Leakage Through Fittings ArrestedFTTGLEAK FTLKARTD

    ERO Erratic Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Defective Internals Defective Internals ReplacedINTLFAIL INTLRPLD

    Discharge Line Choked Discharge Line Choke ClearedDSLNCHOK CHOKCLRD

    Incorrect Assembly Reassembled ProperlyASSYWRNG REASMBLD

    Page 71 of 118

  • Pump: ScrewFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUSCCause Code Remedy Code

    ERO Erratic Output Suction Filter Choked Suction Filter CleanedSUFRCHOK SFTRCLND

    Suction Filter ReplacedSFTRRPLD

    Suction Line Choked Suction Line Choke ClearedSULNCHOK SLCKCLRD

    FTS Fail To Start On Demand Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    HIO High Output Control Failure Control Failure Trouble RectifiedCTRLFAIL CFTRRCTD

    INL Internal Leakage Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Gasket / Seal Failure Defective Gasket/Seal ReplacedGKSLFAIL DFGSRPLD

    LOO Low Output Low NPSH Suction Condition ImprovedPNPSHLOW SUCNIMPD

    Suction Pipe Choked Suction Line Choke ClearedSUPICHOK SLCKCLRD

    Suction Strainer Choked Suction Strainer CleanedSSTRCHOK SSTRCLND

    Suction Strainer Damaged Suction Strainer ReplacedSSTRDMGE SSTRRPLD

    Vapour Lock Vapour Lock ReleasedVAPRLOCK VAPRRLSD

    NOI Noise Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Page 72 of 118

  • Pump: ScrewFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUSCCause Code Remedy Code

    NOI Noise Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Worn Out Coupling Defective Coupling ReplacedCPLGWNUT CPLGRPLD

    OHE Overheating Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Contaminated Lubricant Proper Lubricant ProvidedLUBTCTMN PROLBPVD

    Defective Internals Defective internals RepairedINTLFAIL INTLRPRD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    SER Minor In-Service Problems Dirty Equipments Dust Accumulations CleanedEQPTDRTY DUSTCLND

    Dust Accumulation House Keeping DoneDUSTACLN HSKPDONE

    Painting Peeled Out Painting DonePNTGFAIL PNTGDONE

    STD Structural Deficiency Corroded Corroded Components RepairedCORRODED CRCPRPRD

    Corroded Components ReplacedCRCPRPLD

    Cracked / Fractured Cracked / Fractured Components RepairedCRCKFRAC CFCPRPRD

    Page 73 of 118

  • Pump: ScrewFailure :Problem Code

    as per ISO14224Problem Description Cause Description Remedy Description

    Failure List Hierarchy - Mechanical

    PUSCCause Code Remedy Code

    STD Structural Deficiency Cracked / Fractured Cracked / Fractured Components ReplacedCRCKFRAC CFCPRPLD

    Eroded Eroded Components RepairedCPERODED ERCPRPRD

    Eroded Components ReplacedERCPRPLD

    Mechanical Damage Damaged components RepairedMECHDMGE DGCPRPRD

    Defective Components ReplacedDFCPRPLD

    UST Spurious Stop Electrical Trouble Electrical Trouble RectifiedELECTRBL ELTRRCTD

    Incorrect Lubricant Proper Lubricant ProvidedLUBTWRNG PROLBPVD

    Instrument Trouble Instrument Trouble RectifiedINSTTRBL INTRRCTD

    Mechanical Trouble Mechanical Trouble RectifiedMECHTRBL METRRCTD

    Over Loaded Excess Loads ReducedOVERLOAD LOADRDCD

    VIB Vibration Bearing Failure Defective Bearings ReplacedBRGSFAIL BRGSRPLD

    Lack Of Lubrication Proper Lubrication ProvidedLUBNFALT PRLBNPVD

    Line Strain Line Strain RemovedLINESTRN LNSTREMD

    Misalignment Realigned ProperlyALGNWRNG REALIGND

    Mounting Bolts Loose Mounting Bolts TightenedMTBTLOOS MTBTTTND

    Shaft Bent Defective Shaft Re