Expansion of a unit

7/26/2019 Expansion of a unit

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KOTHARI FERMENTATION AND BIOCHEM LIMITED

DETAILED PROJECT REPORT

CAPACITY EXPANSION FOR YEAST

PRODUCTION ANDEFFLUENT TREATMENT PLANT


16, COMMUNITY CENTRE, 1STFLOOR, SAKET,

NEW DELHI-110017

INDEXS.NO PARTICULARS PAGE


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. No.1 EXECUTIVE SUMMARY 1

2 COMPANY PROFILE 3

3 PROECT ! I ! CAPACITY EXPANSION FOR YEAST PRODUCTION

(A) PROPOSAL FOR SETTING UP OF A LIQUID GLUCOSE PLANTa. DESIGN BASIS

b. PROCESS BLOC DIAGRAM

!. PROCESS DESCRIPTION

" PROCESS DIAGRAM

#. PERFORMANCE PARAMETERS

$. RA% MATERIAL & ADDITIVES

'. UTILITIES

. BATTERY LIMITS

. ESTIMATION OF COSTS

M**+'

Sa!!a,-!a/+

D,0+'

67

"

10

1#

1$

1%

16

1"

#0

(B) EXPANSION OF FERMENTER AND NE% CREAM COLLECTION

TAN

a. INTRODUCTION

b. CAPACITY EXPANSION OF FERMENTOR

!. NE% CREAM COLLECTOR

#$

#%

#6

#7

(C ) EXPANSION & MODERNISATION OF COLD ROOM

a. PROPOSAL FOR EXPANSION & MODERNISATION OF TE

EXISTING COLD STORE

b. ESTIMATION OF COSTS

#&

#"

'0

PROECT ! II- EXPANSION OF EFFLUENT TREATMENT PLANT

(A) PROPOSAL FOR SETTING UP OF A SULER TECNOLOGY

BASED CSTR BIO 4 GAS PLANT

a. INTRODUCTION

b. TREATMENT OF EFFLUENT

!. EFFLUENT CARACTERISTICS

". GENERAL TREATMENT METODS

#. EFFLUENT TREATMENT PROCESS

$. BIO5GAS PLANT DIAGRAM'. SULER TECNOLOGY BASED CSTR BIOGAS PLANT 4 COST

ESTIMATES

'1

'#

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'%

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(B) EXPANSION OF NANO FILTRATION AND RO FILTRATION

a. INTRODUCTION

b. DESIGN RA% EFFLUENT CARACTERISTICS OF TE

PROPOSED SYSTEM TO BE INSTALLED

!. PROPOSED TREATMENT SCEME

". NANO & RO FILTRATION PROCESS DIAGRAM

#. NANO & RO FILTRATION PROCESS FLO% CART

$. COST OF EXPANSION OF NANO AND RO FILTRATION FOR

TREATMENT OF EFFLUENT

'. SUPPLIER6S IMPLEMENTATION SCEDULE

$6

$7

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7 COST OF PROJECT & MEANS OF FINANCING 78

9 GENERAL OBSERVATION AND RECOMMENDATIONS 7:

ANNEXURESANNEXURE

1

PROFILE OF MR. PRAMOD UMAR OTARI 9;

ANNEXURE

2

PROMOTERS SAREOLDING 91

ANNEXURE

3

ORGANIATIONAL CART 92

ANNEXURE

U.P. POLLUTION CONTROL BOARD 4 NOC 93

ANNEXURE

7

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5/54


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6/54


COMPANY PROFILE ! KOTHARI FERMENTATION BIOCHEM

LIMITED

A INTRODUCTION

OTARI FERMENTATION AND BIOCEM LIMITED (FBL) > a *>#" P@b*! L#" !/?a+

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B PROMOTERS

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D MANAGEMENT AND ORGANISATION

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E LOCATION


7/54


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F YEAST MANUFACTURING PROCESS

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8/54


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PROECT - I


9/54


A)LIQUID GLUCOSE

PLANT

PROPOSAL FOR SACCHARIFICATION, FILTRATION AND DRYINGSYSTEM TO HANDLE $0 TONS PER DAY OF GRAIN -

PROPOSAL FOR SETTING UP OF A LI=UID GLUCOSE PLANT

ADESIGN BASIST> ?,/?/>a* *>> # ba>! "#>'+ "aa= ?,/!#>> "#a*>= ?*a+6> ?#,$/,a+!# ?a,a##,

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S0>#.


10/54


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11/54


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2. M+' ;H G*@!/># /*a>>#> "@,+' ?,/"@!/+ *#a"> / a >'+-!a+ "#!,#a>/+ # a/@+ /$ a#, ,#@,#" $/, a>+' # 0#a> !,#a. T> ,#"@!#>

#@#+ /*@# b0 3;5;H=

3. Q@a*0 /$ # -+a* ?,/"@! a> b##+ >##+ / b# ?,/#" + #,> /$ b/ >#*$ *$

a+" a!0=

. B0 +' '*@!/># /*a>>#> 4 >@'a, a"K@>#+ + # $#,#+/,> > #a>#

! *#a"> / '#, ?,/"@!/+ /*@#=

7. % # +!,#a># + ?,/"@!0 a+" *#>> ,#@,##+ /$ a#, $/, a>+'= ?#,@+

!/> /$ 0#a> ?,/"@!/+ "#!,#a>#> a+" ,#"@!#> # '#+#,a/+ /$ #@#+.


12/54


B PROCESS BLOCK DIAGRAM

GRAIN

FLOUR

S25

SLURRY

S25

F:2 9o: 9*:?2: P:o82++/0># > +

?*a!# $/, ,#/+' ?@,#>$/,#'+ a#, $,/ # ',a+ b#$/,# '/#> $/,

**+'. Ma'+#! S#?a,a/,> a,# a*>/ +>a**#" a !,!a* ?/+> $/, # ,#/a*

/$ #a**! ?a,!*#>.

S@,'# b+ ?,/"#> # b@#, !a?a!0 b###+ **+' a+"',a+ >/,a'#

>0>#>. S@,'# b+ > ?,/"#" ' a+" */ *##* a*a,> */'!a*

+#,*/!> / #+>@,# >// /?#,a/+ /@ a+0 "aa'# / @?>,#a a+"

"/+>,#a #@?#+.

G,a+ $,/ >@,'# b+ > $#" / a a#, ** $/, **+'. a#, ** >## >

"#>'+#" / #+>@,# ?,/?#, **+' /$ ',a+ / '# a+ /?@ ?a,!*# >#

">,b@/+. Pa,!*# ># ">,b@/+ /$ **#" /@, a> >'+-!a+ +@#+!# /+

# ?,/!#>> ?#,$/,a+!#. F##" ',a+ > #,#$/,# **#" / a @+$/, ># /

a!!#*#,a# ?,/!#>>+' # a+" ?,/# 0#*">.

II. SACCHARIFICATION

M**#" ',a+ a+" / a#, a,# #" + a ?a""*# !@ ,bb/+ #, / ?,#?a,#

a>= ! /> / a> a+. Ma> a+ > #@??#" a'a/, / ##?

',a+ >/*"> + >@>?#+>/+. Sa** @a+0 /$ *@#$0+' #+0# > a*>/ a""#" /

# a> a+ / ,#"@!# >!/>0 a+" ?,/# ?@?5ab*0 /$ # a>.

Ma> !//+' ?,/!#>> > !/++@/@> a+" /+*+#. A ' ?,#>>@,# K# !//#, >

@>#" $/, #a+' # a> ,/@' ",#! >#a +K#!/+ a+" #a#" a> >

#*" a ' #?#,a@,# $/, >/# # / a!## ?,/?#, !//+' /$ ',a+

>a,!. T# !//#" a> > #+ a>#" / ,#"@!# > #?#,a@,# b#$/,#

*@#$a!/+. L@#$a!/+ #+0# > a""#" / *@#$a!/+ a+ $/, !/+#,+'

>a,! / >/, !a+ "#,+>. T# !/+#+> /$ *@#$a!/+ a+ a,#

!/++@/@>*0 a'a#" / #+>@,# ?,/?#, +' /$ #+0# a+" a>.

T# *@#-#" a> > !//*#" + a> !//*#,> a+" #+ >#+ / >a!!a,-!a/+

a+>= /?#,a+' + ba! /"#. T#># a+> a,# #@??#" a'a/, / ##?

>/*"> + >@>?#+>/+. T# ,#@,#" @a+0 /$ >a!!a,$0+' #+0# > a""#" /

a!## !/?*## !/+#,>/+ /$ >a,! / >?*# >@'a,>. T# a+> a,# ?,/"#"

#a+' a,,a+'##+ / a+a+ ,#!/#+"#" #?#,a@,# $/, /?@

a!0 /$ >a!!a,$0+' #+0# a+" >#" / ?,/"# ,#@,#" ,##+/+ # /a!## !/?*## !/+#,>/+ /$ >a,! / >?*# >@'a,>. T# >a!!a,-#" ',a+

>*@,,0 > $#" / # P*a# a+" F,a# -*#, ?,#>> $/, ,#/a* /$ >/*">.

III. FILTRATION

T# >a!!a,-#" >*@,,0 > ?a>>#" ,/@' a P*a# a+" F,a# F*#, P,#>> $/,

,#/a* /$ a** >@>?#+"#" >/*">. T# /?#,a/+ /$ ?*a# a+" $,a# -*#, ?,#>>

** b# + ba! /"#= ,#@,##+ /$ / +@b#,> /$ -*#, ?,#>>#>. T#

!*#a, -*,a# $,/ # -*#, ?,#>>#> ** b# !/**#!#" a+" a#+ $/, $@,#,


14/54


?,/!#>>+'.

A$#, !/?*#/+ /$ a ba! # -*#, ?,#>> ** b# /?#+#" a+" ,#!/#,#" #

!a# ** b# !/**#!#" a+" !/+#0#" / # ",0#, $/, !/+#0+'.

I(. DRYING

T# # !a# $,/ -*#, ?,#>> ** b# "@?#" + a ,/@' ?,/"#" ,bb/+

!/+#0/, a+" $#" a a !/+,/**#" / # a> ",0#,. T# >!,# $##"#, a*>/ #*?>

# ?,#5?,/!#>>+' a+" ?a,a* ",0+' /$ # # !a# $##". T# ?a,a**0 ",#"

$##" > #+ $#" / ">+#',a/, /$ # a> ",0#,.

A $/,!#" ",a$ $a+ ?@>#> # a, ,/@' / a, '#+#,a/, (-++#" @b# #a

#!a+'#,) / # ">+#',a/, /$ # a> ",0#,. D>+#',a/, b,#a> # #

*@?> a+" ">?#,>#> # +/ # / a, >,#a. D>+#',a/, > #a, /$ #

",0#, >0># #,# -+# a+" @+$/, ">?#,>/+ /$ # a#,a* a#> ?*a!# a+"

/ a, +a#*0 !/#> + !/+a! # ">?#,>#" # >/*" ?a,!*#>.

A*/> +#',a/, a+" #,+a* ",0+'a#> ?*a!# + # #,!a* ",0+' "@!. T# ",#" >/*" ?a,!*#> a,# >#?a,a#"

$,/ a, >,#a a+" !/**#!#" + a '*0 #!#+ !0!*/+# !*@>#, a+"

">!a,'#" !/++@/@>*0 a ,/a,0 a*#.

A+ +"@!#" ",a$ $a+ > ?,/"#" a # /@*# /$ # !0!*/+# !*@>#, / ?@** #

a, /@ /$ # >0># a+" a+a+ >*' a!@@ + # a> ",0#,. T# a,

>@!#" b0 # ID $a+ > #a@>#" / # a/>?#,#.

A"a+!#" Ba*a+!#" D,a$ "#>'+ FD a+" ID $a+> #+>@,#> */

#?#,a@,# a!@@ /?#,a/+ /$ # a> ",0#, a*/+' */#, ?/#, a+"

>#a !/+>@?/+.

A** ,#@,#" >a$#0 $#a@,#> a,# b#+' +!/,?/,a#" + # >0># "#>'+. %#**

"#-+#" a*a, ># ?/+> a+" >a$#0 +#,*/!> a,# ?,/"#" + !/+,/* ?a+#* /

,? # ",0#, >0># + !a># ",0#, /?#,a+' ?a,a##,> /# /@ /$ #

>?#!-#" ,a+'#.

D PERFORMANCE PARAMETERS

I. MILLING TO SACCHARIFICATION SYSTEM

T# /#,#" ?*a+ ** b# "#>'+#" / a!## $/**/+' #+ /?#,a#" a> ?#, >?#!-#" /?#,a+' ?,/!#"@,#> a+" ?,/!#>> ?a,a##,> ?,/?#, +?@> @*#>= ,a a#,a*> a+" a""#>.

OBECTI(E T/ P,/"@!# !//#" & #+0a!a**0

,#a#" >a!!a,-#" >*@,,0 ba>#"

/+ ?,/!#>>+' /$ ; TPD /$ ',a+>

+ 2; /@,> (2.7 TP)Ra Ma#,a* G,a+>= MaK/, B,/#+ R!#


15/54


S#a C/+>@?/+ +

Sa!!a,-!a/+& D,0+'%/@ D,0+' 4 ;.98 TP

% D,0+' (b0 @>+' ,+' ",0#,) 4

2.7 TPS#a ?,#>>@,# S#a 8.; '!2(')= D,0 &

Sa@,a#"

II. DRYING SYSTEM

%# Ca# D,0+' S0># ** b# "#>'+#" / a!## $/**/+' ?,/"@!/+ !a?a!a+" #!#+!0 -'@,#>= #+ /?#,a#" a> ?#, >?#!-#" /?#,a+' ?,/!#"@,#> a+?,/!#>> ?a,a##,> ?,/?#, +?@> /$ @*#> a+" ,a a#,a*.

FEED

P:o*8

P,/"@! ,a# 8;; ', ( a 77 D#'. C )

P,/"@! M/>@,# 1; H

%a#, Ea?/,a/+ Ra# @b>a+!#> a+" !/+a+a/+>.

1. 0",/*0>ab*# >a,! !/+#+ +B,/#+ R!#

98H /+ a> > ba>>

a 12H />@,# !/+#+.

2. Da*0 ',a+ ,#@,##+ ; MT"a0.

. CHEMICALS ADDITI(ES

F##" Ra# 17;; ', /$ %# Ca# a$#,

P,#>> F*#,F##" M/>@,# C/+#+ 7; H = a@O#,> %# $##" / b# $,## /$

a,"#a**! /bK#!>= #!.


16/54


T# !#!a*> @>#" $/, # ?,/?/>#" >0># a,# *@#$0+' a+" >a!!a,$0+#+0#>= !a@>! $/, CIP a+" ? !/+,/*= >#,*a+ $/, #@?#+ >a++'= *# $/#+0# >ab*0. U>a'#> a,# >@a,#" b#*/

1. L@#$0+' E+0#(1) 12 5 17 '"a0

2. Sa!!a,$0+' E+0#(1) 17 5 1< '"a0

3. L@" Ca@>!= 7; .

H(2) 2; ' "a0

(1)U>a'# ** "#?#+" /+ # #+0# a!0 a+" ,#!/#+"a/+ /$ #+0#

>@??*#,.

(2)U>a'# ** "#?#+" /+ # ,#!/#+"a/+ /$ # >@??*#,.

F UTILITIES

. STEAM

D,0= >a@,a#" S#a a !/+>a+ ?,#>>@,# /$ 8.; '!2

** b# @>#" a> #a+#"a $/, ?,/!#>> #a ,#@,##+> + *@#$a!/+= Sa!!a,-!a/+& D,0+

>#!/+.

T# @a+0 /$ >#a !/+>@#" + "#,#+ >#!/+> > a> $/**/>

P/ S28o/ S25 R2*:252/.

1. Sa!!a,-!a/+& D,0#, 2.< 4 3.; TP

. PROCESS WATER


17/54


T# ?*a+ ** ,#@,# '//" @a*0 ?,/!#>> a#, $/, ',a+ a>+' + *@#$a!/

>#!/+. T# ?,/!#>> a#, >/@*" b# -*#,#" a+" $,## /$ !,/b#>= >@>?#+"#

?@,#>= #!#>># a,"+#>> a+" #a**! /+>.

=*/; :2*:21#0-1%0 5';

. SOFT WATER

P*a+ ** ,#@,# !*#a+ >/$ a#, $/, "*@/+ ,#@,##+> + !//*+' /#, a# @?

T# a#, >/@*" b# $,## /$ !,/b#>= ?@,#>= a,"+#>> a+" #a**! /+>.

3. ELECTRICITY.

P*a+ ** ,#@,# 3 ?a>#= ; V= 7; = ,# ?/#, >@??*0 $/, # ?@?>a+" /#

",#> + # P*a+ ba#,0 *>. T# */a" $/, # ?*a+ >a** b# a>b#*/

S,.N/. S#!/+ C/++#!#" % O?#,a+' %1 M**+'= Sa!!a,-!a/+=

F*,a/+ & D,0+'

17 23;

/##, # #a! */a" >a** b# !/+-,#" a$#, "#a*#" #+'+##,+'= -+a*a/+ /

*a0/@ a+" >#*#!/+ $/, ?@?> a+" /#, #*#!,!a* ",#>.

3. COOLING WATER

F/, >// a+" #!#+ /?#,a/+ /$ ?*a+= -*#,#" >/$ a#, $,## $,/ a*'a# a+

>@>?#+"#" >/*"> b# @>#" $/, !//*+' a#, ,#@,##+> a+" !*/,"# /+ !/+#+

>/@*" b# *#>> a+ 27 ??.

T#?#,a@,#

D#*a T

P,#>>@,#

C,!@*a/+ Ra#

32 /C a

8/C

2.7 '!2' +.

>#" +>,@#+ a, >@,#= $/

/?#,a/+ /$ !/+,/* a*#> a+" /#, ?*a+ +>,@#+a/+. T# a,= >@??*#" >a

## +>,@#+a/+ a, >a+"a,"> $/, #?#,a@,#= />@,#= /*= #!. .## a

>a** b# a ab#+ #?#,a@,#= a+' a "# ?/+ /$ (5) ;/C a+" b# /* $,##.


18/54


3 PIPING AND FITTINGS

T> +!*@"#> a** +#,!/++#!+' ??+' a#,a* $/, !/++#!+' #@?#+

ba#,0 *>. I +!*@"#> a** +#!#>>a,0 -+'> *# a+" a*#> $/, /

a"K@>#+>= >/? a+" a+@a* !/+,/* a*#>= ba**b@#,0 a*#>= !/+"#+>a

,a?>= +/+5,#@,+ a*#>= >a?*# !/!>= ",a+ a*#>= #!.= + # ba#,0 *

C*a?>-+' b,a!#>= +@>b/*> a+" /#, /@++' a#,a* $/, ??# $a>#++'

+ # Ba#,0 L> ** b# +>a**#". Ma#,a* /$ C/+>,@!/+ $/, P?+' ** b

a> $/**/>.

S.No. FLUID MOC

1. P,/!#>> C//*+' S/$ %a#, CIP MS2. G,a+ Ma> DM %a#, SS53;3. P,/!#>> A, I+>,@#+ A, GI

. S#a C/+"#+>a# MS

( ELECTRICAL

M//, C/+,/* Pa+#* ,#@,#" >!'#a,= #*#!,!a* !ab*#> b###+ ?a+#*

a+" ",#> /$ >@ab*# 0?#>#= $/, a** #*#!,!a* ",#> + ba#,0 *> $/,

>#!/+> ** b# +>a**#".

Pa+#* ** b# a"# $,/ MS CRCA (M*" S##* C/*" R/**#" C/*" A++#a*#") S## M#a

Fab,!a/+ a+" ** b# //, /@+#" ?,/>/+ $/, b// !ab*# #+,0. Pa+#* b# #,+"@> ?,//$ a+" >@ab*# $/, +"//, +>a**a/+. A** Pa+#*> ** b# +/+a# ?,//$ 0?# >@ab*# !,!@ b,#a#,> a+" */!a#" + +/+5a# ?,//a,#a. A** #,#!/+ a,"a,# *# !ab*# ,a0> (?a+#" *" >##*)= !ab*# '*a+">= a'K@+!/+ b/#>= #!.= $/, # ba#,0 *> ** a*>/ b# +>a**#".

>. MANPOWER

T# /a* a+?/#, ,#@,##+ $/, # /?#,a/+ /$ # L@" G*@!/># P*a+ >

O?#,a/,> 5 ?#,>/+>

#*?#,> 5 ?#,>/+>S@?#,>/, 5 1 ?#,>/+

>. CONTROL SYSTEM

T# /#,#" >0>#> >a** b# '*0 +>,@#+#". T# /@?@ /$ # !/+,/*

*//?> >a** b# $#" / #>+' PLC ba>#" P,/!#>> C/+,/* S0># (PCS)= !

** /+/, a** !,!a* ?a,a##,> a+" a# !/+,/* a!/+ /, '#+#,a#

a@"/>@a* a*a,= a> ?#, # ?,/',a#" a*'/,>.

A** !,!a* ?,/!#>> ?a,a##,> >@! a> #?#,a@,#>= ?,#>>@,#>= /> a+"


19/54


*##*> ** b# >#+>#" ,/@' >@ab*# #*#!,/+! >#+>/,> a+" ?,/!#>> a*@#>

** b# ,a+>#" / PLC ,/@' #*#!,/+! -#*" ,a+>#,> ,#" / +?@

!a++#*> /$ PLC. T# PLC ** !/++@/@>*0 /+/, a+" ?,/!#>> a** +?@

#*#!,/+! >'+a*> a+" "#!"# # "#>,#" !/+,/* a!/+ ba>#" /+ ?,/',a#"

!/+,/* a*'/,>. T# !/+,/* a!/+ ** b# ##!@#" ,/@' ?+#@a!

!/+,/* a*#> /, a,ab*# $,#@#+!0 ",#>.

O?#,a/, +#,$a!# ** b# ?,/"#" ,/@' SCADA (S@?#,>/,0 C/+,/* a+"Daa A!@>/+) S/$a,# ,@+++' /+ /?#,a/, /, >a/+ !/*/,/+/,= /@># a+" #0b/a,". A ?,+#, $/, ,#?/,+' a+" a*a,+' > a*>/+>a**#".

SCADA S/$a,# ** >/ ?,/!#>> /+ a "#>/? !/?@#, /+/, !/*/,#" ?,/!#>> / "a',a> +!/,?/,a+' # ># a*@#>= a!@a* ?,/!#>>a*@#> a+" >a@> /$ #*#!,!a* ",#>.

G BATTERY LIMITS

1. G,a+> A # +*# /$ # +a# /??#, + #

-**+' >#!/+

2. P,/!#>> S/$ a#, A # #a"#, + *@#$a!/+ >#!/+

3. C//*+' a#, S@??*0 a # +*# /$ !//*+' a#,

>@??*0 #a"#, a+" /@*# a # #+" /$

# !//*+' a#, /@*# #a"#,

. S#a A # +*# a+'# /$ # >#a #a"#,>

/$ ,#>?#!# >#!/+> a >?#!-#"

?,#>>@,#> a+" #?#,a@,#>

7. E*#!,!0 A # I+*# #,+a* /$ M//, C/+,/*

a+" I+>,@#+a/+ Pa+#* a+" a

>?#!-#" /*a'#>

9. C#!a*> E+0#> I+/ # ,#>?#!# "/>+' a+>

*@,,0 A # /@*# /$ # -*,a/+ >#!/+

+#a, Sa!!a,-!a/+ >#!/+

8. I+>,@#+ A, A # +*# /$ I+>,@#+ a, #a"#,


20/54


MILLING ! COST ESTIMATES

S.NO.

E=UIPMENT SPECIFICATIONM.O.

C.=TY. PRICE

1

B*82 E23o: 1

% B*82

B2 / B*82

;42 , @? +2


21/54


D*8/#+*0 # !/?a+0 a> -# $#,#+#,> +>a**#" a # $a!/,0= ,## /$ # b#+>a** $#,#+#,> a+" # /#, / a# ',#a#, !a?a!0. N/= # a+a'##+ ?,/?/>+' / +!,#a># # "#+>/+> /$ /+# /$ # >a** $#,#+#,> $/, !a?a!#+a+!##+ $/, ?,/"@!+' "#,a#>.

% # !a?a!0 #?a+>/+= # $#,#+#,6> /?#,a+' -#" !/>> a,# >?,#a" /@ /#/,#@+> /$ /@?@! > a+ #!/+/0 /$ *a,'# >!a*# /$ ?,/"@!/+.O$#+ /?#,a/+a#!#+!0 >a*>/ ',#a#, +!,#a>+' >!a*#= *#a"+' / */#, a,ab*# !/> a> #**.

S@*a+#/@>*0= $/, !/**#!/+ /$ Y#a> C,#a $,/ >@! $#,#+#, a$#, > !a?a!#+a+!##+= a +# !,#a !/**#!/, a+ > ?,/?/>#" / b# +>a**#" a # >#.

P,#>#+*0 # !/?a+0 a> < !/**#!/+ a+> a+' "#,#+ !a?a!#>. Y#a> !,#ab#+' a+ +#,#"a# ?,/"@! a> / b# >/,#" a a */ #?#,a@,# /$ ab/@ ;C. T@>= +# !/**#!/+ a+ > ,#@,#" $/, +!,#a>+' # >/,a'# !a?a!0.

CAPACITY EXPANSION OF FERMENTOR

E>+/@ab*#> & P/*>+' R>. 3; ' 17;;;;

2

A++o82 E*452/+ a P@?> a+" M//,> 12; P 2 N/>. 187;;;;

27 P 1 N/>

b PE 1 N/. 1:;;;;;

! S.S. P?#>= Va*#> & F+'> 1;;;;;;

" A, L+#( MS P?# & SS P?#> ) :;;;;;

# S?a,'#,> $/, A, L+# 7;;;;;

$ VFD $/, B*/#,> 17;;;;;

3 C3 Wo:

F/@+"a/+ ;;;;;

E28:8 82+, +:2:+ / /


28/54


S./o.

P:8*:+ A5o*/ /R+.

1 S.S S## 9 313; '

11;;;;;

2 S.S S## 7 2;;; '

(12) %1'0 K< R+. ##0 K@ab*#> & P/*>+' R>. 3; ' 173:;;

A++o82E*452/+

aP@?> a+"M//,> 1; P 1 N/>. 2;;;;;

b PE 1 N/>. 9;;;;;

! S.S. P?#>= Va*#> & F+'> 1;;;;;

" C* %/, $/@+"a/+ #! 1;;;;;

# E*#!,!a* !ab*#>= >a,#,> a+" -+'> 1;;;;;

To #%07&00

PROECT - I


29/54


C) EXPANSION AND

MODERNISATION

OF THE

COLD STORE

PROPOSAL FOR EXPANSION AND MODERNISATION OF THEEXISTING COLD STORE

P,#>#+*0 # !/?a+0 a> !/*" ,//> a+' !a?a!#> /$ 17 MT= 2; MT=

MT a+" : MT ,#>?#!#*0. I+ # /$ # ?,/?/>#" "#!>/+ /$ +!,#a>+' #

?,/"@!/+ !a?a!0= # !/*" >/,# a*>/ +##"> / b# "##*/?#" a+

,#a?#".


30/54


T# !/*" ,//> >/,# /@, ?,/"@!= .#. C/?,#>>#" Y#a> + 1; ' !/,,@'a#

b/#>= ! b#+' a ?#,>ab*# ?,/"@! ,#@,#> !**+' / ,#a! # "#>,#"

#?#,a@,# /$ a,/@+" ;C. T# !**+' !a?a!0 /$ # !/*" ,//> > "#>'+#

a> >@! a # a,'# #?#,a@,# > a!##" a$#, 2 /@,> /$ >/,a'#

>@! !/*" ,//>.

T>?,/?/>a* $#a@,#> # $/**/+' "##*/?#+>

1. O+# /$ # !/*" ,//> > / b# !/+#,#" +/ a BLAST ROOM= a+'

#?#,a@,# /$ 517/C.T# ab/# b*a> ,// /@*" b# "#>'+#" / b,+' "/+ # #?#,a@,

/$ # ?,/"@! $,/ 17 4 2;OC / 5 7/C+ a # $,a# /$ K@>

HOURS.

2. A+/#, !a+'# / b# ##!#" > # USE OF TROLLEY SYSTEM

+>#a" /$ Ra!> + # !/*" >/,#. I /@*" a*>/ +!*@"# *##*+' /$

//,>. T> /@*" #*? + >//#++' # a+"*+' a+" !/+#0+' /

-+>#" '//"> $/, ">?a! a+" /@*" a*>/ +!,#a># # >/,a'# !a?a!0

/$ # !/*" ,// b0 a,/@+" 2;527 MT.

ESTIMATION OF COSTS

S.No. SPECIFICATIONS AMOUNT /

R+.1. A""/+ /$ Ma!+#> /$ 9.1 TR #a! a

517;C $,/ M>. A,#! C//*+' P,/!#>>

P,a# L#"

18=;;=;;;.;;

2. < S*"+' D//,> $/, C/*" R//>


31/54


3. R#*/!a/+ /$ 3 a!+#> /$ .7 TR (5

1;OC #a!)

1=7;=;;;.;;

. I+>@*a/+ /$ O+# C/*" R// (A??,/.

27; 2)

2=;;=;;;.;;

7. F*//,+' /$ C/*" R//> 3=;;=;;;.;;9. T,/**#0> $/, L/a"+' C/+#0+' /$

C/?,#>>#" Y#a> (17; N/>.) 1


32/54


A) SULZER

TECHNOLOGY

BASED

CSTR BIO GAS

PLANT

PROPOSAL FOR SETTING UP OF A BIO-GAS PLANT FOR

TREATMENT OF %00 KL OF EFFLUENT PER DAY


33/54


INTRODUCTION

M>. /a, F#,#+a/+a+"B/!# L#" > ?,/?/>+' / +>a** a B/5Ga> P*a+ a+

!a?a!0 /$ 7;; LD. T# N/+5 C/+#+/+a* #+#,'0 '#+#,a/+ ?,/K#! + @#>/+ > b#+

@+"#,a#+ b0 # !/?a+0 ,/@' ?,a,0 ,#a#+ /$ > #@#+. T> ** b# #*?$@

/ ?,/# # #+,/+#+ /+ # /+# a+" a+" >a# $@#* /+ # /#,. T# b/5'a'#+#,a#" $,/ B/5Ga> P*a+ ** b# @>#" + b/*#, / '#+#,a# >#a a+" @> >a+'

!/+>@?/+ /$ F@#*.

T# ?,/K#! !/+>@*a+> ?*a+ >@??*#, M>. ECOBOARD INDUSTRIES LIMITED= (BI

SYSTEMS DIVISION) / #,# $/,#,*0 +/+ a> %#>#,+ B/ S0>#> L#"= a# */+

#?#,#+!# + >@??*0+' B/5'a> ?*a+> / ">**#,#>. ECOBOARD INDUSTRIES LIMITED a

#!+!a* +/5/ $,/ M>. S@*#, /$ S#,*a+" $/, B/5'a> P*a+ $/, '#+#,a/+ /

,#+#ab*# +/+5!/+#+/+a* #+#,'0 $,/ ,#a#+ /$ E@#+> $,/ # @+. T#0 a>@??*#" *a,'#> +@b#, /$ B/'a> P*a+> + I+"a= ! a,# /?#,a+' >a>$a!/,*0.

TREATMENT OF EFFLUENT

A$#, #+' # /, /+ ,#a#+ /$ #@#+ /$ /*a>>#> ba>#" +"@>,#> a+"

">?/>a* a*,#a"0 b#+' "/+# + I+"a= a0 b# #+/+#" a /> /$ # @+> a

a"/?#" /?#+ a+a#,/b! *a'//++' ?,/!#>> $/, # *a> 2; 0#a,>. T> /$ !/@,># ,#"@!#

# /,'a+! ?/**@/+ */a" @?/ > /+ ?,/b*#> "@# / ?,/!#>> *a/+

F/**/+' a,# *a/+> /$ *a'//++' #/"5


34/54


) P#,!/*a/+ a#> ?*a!# ,/@' >@b5>/*. I$ >/* > >@b5>a+"a," /, ?/,/@>=

?/**@#> ',/@+" a#,. L++' /$ *a'//+> ?/*0#+# >## a0 a# !a,# /

>= b@ +#>#+ > '.

) S@,,/@+"+' a/>?#,# > ?,#a*+' $/@* >#**.

) S*@"'# $/,a/+ > #,0 '. I ,#"@!#> # !a?a!0 /$ *a'//+>.

) D#5>*@"'+' ?,/!#>> > *ab/,/@> a+" ,#@,#> #a0 #?#+>#>.

) La+" ,#@,##+ $/, # *a'//++' ?,/!#>> > #,0 '.

) Ga> '#+#,a#" "@,+' b/*/'!a* "#',a"a/+= #>!a?#> +/ # a/>?#,# $,/

/?#+ *a'//+> a+" #+!#= # #+,# ?,/!#>> > +/+5?,/"@!#.

I ** b# ?#,+#+ a > >a'# / ,#*a# # *#'>*a# a>?#!> /+ #+,/+#+a* ?/**@/

!/+,/* #a>@,#> a"/?#" b0 # G/#,+#+. T# G/. /$ I+"a b0 a+ a! + 1:?#!#*0 a#+"+' # # / #= b,/@' + $/,!# ,#@,##+

##? # #+,/+#+ !*#a,. T# "#*+#a/+ /$ /bK#!#> $@+!/+ "@#>= ,#>?/+>b*#

a+" +>@/+a* $/,> +/,a**0 !/+>@#> # -,> ?a, /$ *#'>*a/+. T# >#*#!/+ $/

?,##+/+ a+" !/+,/* /$ ?/**@/+ !/+>@#> # >#!/+" ?a,. T# *a> a+" ,#a++

?a, "#a*> + ?#+a*#> a+" ?,/!#"@,# / ># ,' # /*a/+ a+" *#'>*a/+.

U+* ,#!#+*0 G/#,+#+ a> a"# #,0 *#" +#,#+/+ $/, #+,/+#+a

a+a'##+. P,/, / 1:8; # / a+ !#+,a* '/#,+#+ A!5 ,#*a+'

#+,/+#+a* ?,/#!/+= #,# +/ '/,/@>*0 a??*#". B@ #># a!> a# b##+ ,#!#+*

>@bK#!#" / "#a*#" ,## b0 # !/##> a??/+#" b0 # G/#,+#+> ,#!/#+" # #a>@,#> $/, #+,/+#+a* ?,/#!/+. I > /+*0 a$#, 1:8; a

G/#,+#+ a> !/# /@ #** "#-+#" #+,/+#+a* ?/*!#> a> '#+ b#*/ + b,#$

1. C/+>#,a/+ a+" "##*/?#+ /$ >a$#= #a*0= ?,/"@!# a+" a#>#!a*

>a>$a!/+ #+,/+#+.

2. P*a+++' /$ "##*/?#+ /+ >/@+" #!/*/'!a* ?,+!?*#> #+,/+#+a* +?@

a+a*0>> a+" +!/,?/,a/+ /$ a??,/?,a# #+,/+#+a* '@a,".

3. P,///+ /$ #+,/+#+a* >a$#0= #!+/*/'0 $/, ,#!0!*+' /$ ,#>/@,!#> a+

@*a/+ /$ a#,.

. Ea*@a/+ /$ #+,/+#+a* +/,> a+" #>ab*>#+ /$ ##!# #!a+>> $/

/+/,+'.

I+ # ab/# ?#,>?#!# +# a??,/a! a> "##*/?#" $/, '+' ?,#$#,#+!#>

'#+#,a/+ /$ #+#,'#> $,/ +/+5!/+#+/+a* >/@,!#> a+" ,#!0!*+' /$ a># /

a@ ?/>>b*# ##+.

F/**/+' #!+!a* a>?#!> a,# a#+ +/ a!!/@+ *# >#*#!+' # #!+/*/'0.


35/54


1. T# #?#,#+!# a+" ba!',/@+" /$ C/?a+#>.

2. T# >a*#+ $#a@,#> /$ # ?,/!#>>.

3. %/,+' /$ ?,/!#>> /, a??*!ab*0 /$ ,#a#+ ?,/!#>> / I+"a= Ca+# M/*a>>#

ba>#" #@#+.. C/+>@?/+ /$ @*#> *# ?/#,= a#,= >#a #!.

7. I+/*##+ /$ $/,#'+ !/?/+#+= $/,#'+ #!a+'# #!.

9. Ba! @? '@a,a+##>.

> '*0 !/*/,#" */ P a+" ' BOD a+" COD= /a* >/*">= /*a*# >/*"

#!.

T# ab*# T51 ?,/"#> '#+#,a* !a,a!#,>!> /$ #@#+>.

T2 T ! 1 EFFLUENT

S.No. P:8*:+ P:522:+.


36/54


1. P,/"@!/+ Ca?a!0 >@ () ' *" 8=;;; / 1;=;;;

1;. C*/,"# ' *, 1=7;; / 2=;;;

11. S@*?a#> ' *, 1=;;; / 2=;;;

12. P/>?a#> a> PO ' *, 9;; / 8;;

13. Ca*!@ (Ca) ' *, 7;; / 9;;

1 A/+@ N,/'#+ ' *, 2=;;; / 2=7;;

A> ?#, # C#+,a* P/**@/+ C/+,/* B/a," # $/**/+' /?/+> a,# +/ aa*ab*#5

1. F@** ,#a#+ / b,+' BOD (7 "a0>) / 3; '* >a+"a,"> a+" ">?/>a* + >,#a(?,/"#" +@ 12 # "*@/+ > ?#,#++a**0 #+>@,#").

2. F@** ,#a#+ / b,+' BOD (7 "a0>) / 1;; '* >a+"a,"> a+" ">?/>a* /+ *a+" b

,,'a/+.

3. F@** ,#a#+ / b,+' BOD (7 "a0>) / 7;; '* >a+"a,"> a+" ">?/>a* /+ *a+" a$#

>#!/+"a,0 ,#a#+ >0>#.

T> * /$ 7;; '* > #+*#" /+*0 + !a># *a+" a??*!a/+ > #+>a'#" a> a S#!/+"a,

T,#a#+ >0># $/, $@,#, ,#/a* /$ BOD. I > / b# +/#" a !/+,/**#" a+" ?,/?#,*

"#>'+#" *a+" ,#a#+ >0># a> / b# a"/?#" $/, > ?@,?/>#= a+' +/ a!!/@+

>/* a+" !,/? !a,a!#,>!>. A??,/a* /$ # !/+!#,+#" Sa# P/**@/+ C/+,/* B/a,"

+#!#>>a,0 ?,/, / a"/?+' > >0>#.

T# ",a+a'# a#, $,/ # *a+" a$#, # S#!/+"a,0 T,#a#+ S0># a> #+/+#"

# +/# (2) a> / >a>$0 a * /$ 3; 'I /$ BOD a+" 1; 'I /$ +,a#= #?,#>>#" a

N6. T# +# a""/+ / # ',/@+"a#, @a*0 >/@*" +/ a# a BOD /,# a+ 3;'

a+" +,a#= #?,#>>#" a> N6 /,# a+ 1; '*.


37/54


I a> b##+ $@,#, >?@*a#" a # BOD *##* a0 b# ,a>#" @?/ a>-#>

!/+!#,+#" Sa# P/**@/+ C/+,/* B/a," a # BOD *##* '#, a+ 7;; 'I !a+ b

a**/#" + # #@#+. A** #/,> >/@*" b# a"# / ,#/# !/*/@, a+" @+?*#a>a+ /"/@

a> $a, a> ?,a!!ab*#.

EFFECTS OF POLLUTION BY EFFLUENT

D@# / ">!a,'# /$ #@#+ +/ # +a@,a* >,#a> /$ a#, # $/**/+' ** ##!> a,

/b>#,#"

a) L/#,+' /$ # ? a*@# /$ # >,#a.

b) I+!,#a># + /,'a+! */a".

!) D#?*#/+ /$ O0'#+ !/+#+.

") D>!/*/,a/+.

#) D#>,@!/+ /$ a@a! *$#.

$) Ba" >#**.

D@# / ">!a,'# /$ #@#+ /+ *a+"

a) P/**@/+ /$ ',/@+" a#,.

b) Ca,,+' /$ #'#a/+ a+" !,/?>.

!) A!!@@*a/+ /$ >a*>.

") I+!,#a># + !,/??+' ?#,/".

#) I+!,#a># + # #*#!,!a* !/+"@!0 /$ # >/* b0 12;.

$) Ba" >#**.

T# @'# a>> /$ #@#+ '*0 /bK#!/+ab*# /,'a+! a#, ,#+"#,> @+- $/

",#! ">!a,'# /+ *a+" $/, ,,'a/+ a> #** a> + ,#,> /, >,#a>. V#,0 ba" >#** #/*#" b0 "#!/?/>/+ /$ #@#+= !a@>+' a/>?#,! ?/**@/+. T#,#$/,#= ?,/?#

,#a#+ /$ > #@#+ > +#!#>>a,0. I+ I+"a= # $/**/+' I+"a+ Sa+"a,"> a,# ,#$#,,#

$/, '@"+' # ?@b*! + ,#'a,"> / # ">?/>a* /$ # +"@>,a* #@#+.

1. IS 33;!a,'#" /

*a+"

F/,,,'a/+ ?@,?/>#.

2. IS !a,'#" +/


38/54


Ma,+#a,#a>.

3. IS 33;9 4 1: $/, +"@>,a* #@#+ ">!a,'#" +/

P@b*!>##,>.

. IS 2:; 4 1: $/, +"@>,a* #@#+ ">!a,'#" + /

I+*a+"S@,$a!# a#,>.

A!!/,"+' / #># I+"a+ >a+"a,">= >/# /$ # /*#,a+!# *> $/, # !/+>@#+

#+ ">!a,'#" +/ "#,#+ a,#a> a,# '#+ + Tab*# T 4 2.

TABLE T - #.

S.No. Co/+*2/+ IS

''07

1"77

IS 7"6&

1"76

IS

''06

1"7%

IS

#$"0

1"7$1. ? Va*# %.%

".0

%.%

".0

%.%

".0

%.%

".0

#. T#?#,a@,# (a # ?/+

/$ ">!a,'#)

-- $%C $%C $%C

'. BOD (7 "a0> a 2; C

'L, Ma)

%00 100 00 '0

$. T/a* >@>?#+"#" >/*">=

'> ?#, *,#= Ma.

-- 100 600 100

%. T/a* ">>/*#" >/*">

(+/,'a+!) ' L" Ma.

#100 -- #100 --

6. Pa,!*# /$ >@>?#+"#"

>/*">

-- '55 -- &%0/

M8:o

+.7. O*> & G,#a>#= '*, a. 10 #0 100 10&. COD ' L, a. -- #%0 -- --". P#+/*! !/?/@+">=

'L, Ma.

-- %.0 -- 1.0

T# !/?a+0 a*,#a"0 a> E@#+ T,#a#+ P*a+ $/, ,#a+' 17;; TPM /$ #@#+'#+#,a#"= b@ a$#, # #?a+>/+ /$ !a?a!0= # E@#+ T,#a#+ P*a+ > a*>

,#@,#" / b# #+a+!#".

GENERAL TREATMENT METHODS

LAGOONING.

T# *a'//+> +##" *a,'# a,#a /$ *a+" a> # ,#>"#+!# # > #,0 ' (:; 4 1;

"a0> ) !a@>+' ',/@+" a#, ?/**@/+ ?,/b*#>. T# ,#"@!/+ + # BODCO


39/54


*##*> /$ # a># a#, > +/ /,# a+ 8;H ##+ ,#>"#+!# # /

/,# a+ :; "a0>. F@,#, "*@/+ b0 ; 4 7; #> > +##"#" / b,+' "/+ BO

*##*> / 1;; '*,. S+!# > a+ /?#+ >0>#= #+#,'0 ,#!/#,0 > +/ ?/>>b*#

G,/@+" a#, >##?a'# ?,/b*# !a+ b# +#" b0 a+' # >@,$a!#

?#,/@>. E+#,'0 ,#!/#,0 + # $/, /$ b/'a> a0 b# ?/>>b*# $ # *a'//+> a,

!/#,#" !,/>> *a+a#" ?*a>! #b,a+#. /##,= >@! -*> a,# +/ #,

?/?@*a, a+" # #!+/*/'0 > +/ #,0 ,#*ab*# a+" >a>$a!/,0.

BIO-GAS PLANTS

T/ a/" # ?,/b*# /$ /?#+ *a'//++' ?,/!#>>= !*/>#" B/'a> "'#>#,> a# b##

"##*/?#". I+ # !*/>#" "'#>#, b/'a> ?*a+= # #@#+ > >/,#" $/, a ?#,/" /

12 4 17 "a0>= "@,+' ! # ?/**@a+> a,# a+a#,/b!a**0 "'#>#" a+" #a+

,! b/5'a> > ?,/"@!#". T# 'a> > !/**#!#" a # /? /$ # "'#>#,= a+"

?@?#" / # b/*#, $/, @># a> a >/@,!# /$ #+#,'0.

T# a+a#,/b! "'#>/+ ?,/!#>> a> b#!/# ?/?@*a, $/, a># a#, ,#a#+

b#!a@># > !a,a!#,#" b0

a) Ca?ab*0 /$ >ab*+' *a,'# /*@#> /$ a># a */ #+#,'0 !/>.

b) P,/"@!/+ /$ @>#$@* b/'a>.

!) P,/"@!/+ /$ #,0 */ b/5a>> $/, >@b>#@#+ "#a#,+' & ">?/>a*.

") ' ,#"@!/+> + BODCOD a #,0 >a** *a+" ,#@,##+.

#) N/ /"/@, +@>a+!#.

EFFLUENT TREATMENT PROCESS

ANAEROBIC DIGESTION PROCESS FOR PRIMARY TREATMENT

SULERS TECNOLOGY $/, ,#a#+ /$ # #@#+ $,/ Y#a> I+"@>,0 > +/+ a> a+

/?@, ?,/!#>>. I+ # AN5OPUR >0># #,# > a !/++@/@>*0 >,,#" >+'*# >a'# b/'a,#a!/, a+ ##,+a* *a#**a !*a,-#, a+" $a!*0 $/, b/a>> ,#!0!*+'. T# /*

>0># > >?#!a**0 "#>'+#" / ## # ,#@,##+> /$ >?#!a* I+"a !/+"/+>. C/+,

>0>#> a,# +!/,?/,a#" / ?,/"# >a$#0 "@,+' !,!a* !,!@>a+!#>. A** # +#!#>>a,

#@?#+> a,# aa*ab*# + # I+"a+ a,#. N/ ?/,> /$ >?#!a* a#,a*> /

+>,@#+> a,# ,#@,#".

CONTROL OF THE )AN !OPUR PROCESS.

T# >?#+ a> > ?@?#" $,/ # @+ / # ,a #@#+ ,#!#+' ?= ! >#,#> a

+#,#"a# >/,a'# a+. T# >@>?#+"#" >/*"> '# >#*#" + > >/,a'# a+ ! !a


40/54


b# ,#/#" $,/ # / #. F,/ # ,#!#+' ?= >?#+ a> > ?@?#" / b/'a

,#a!/, ,/@' a #a #!a+'#,= #,# # #?#,a@,# > ,#"@!#" / ab/@ 32 4 33 /C

a+a+ a ,#a!/, #?#,a@,# /$ 39 5 38/C. F##" ,a# > a"K@>#" b0 a !/+,/* a*#

a+a+ a /,# /, *#>> !/+>a+ *##* + # ,a a#, ?. F*/ ,a# > #a>@,#" b0

,/a##,. T# >?#+ a> > $#" +/ # !#+,a* ??# /$ # ,#a!/, #,# #"a#*

#> # ,#!0!*#" b/a>> $,/ # *a#**a !*a,-#,. T> !#+,a* a'a/, /#>

+/ *@" /a,"> # b// /$ # ,#a!/,. F*/a+' b/a>> > >@!#" +/ # !#+,a

??# ,/@' #' +*# >*>. T# >?##" /$ !#+,a* a'a/, !a+ b# a"K@>#" ! a**/

# a"K@>#+ /$ "*@/+ ,a# /$ # +/ a+" #@a*#> ? a+" COD "#,#+!# b###

,#a!/, !/+#+ a+" +/. La#,a* a'a/,> a,# a*>/ ?,/"#" $/, //'#+/@

">,b@/+ a+" a'a/+ a # b// /$ # ,#a!/,.

T# a#,b/a>> @,# *#a#> # ,#a!/, ,/@' a >?/+ /@*# >0># +/

"#'a>>+' ?/+" ! >#,#> a> a "#'a>>#, a+" a> a+ +#,#"a# a+. T# *@">/*

>#?a,a/+ ! > /> ?/,a+ / a+a+ a ' b/a>> !/+!#+,a/+ +

"'#>#,= a#> ?*a!# + # *a#**a !*a,-#,. T# *a#**a !*a,-#, > # /> ?/,a+ $/

# >#?a,a/+ /$ /a+' a+" >#ab*# ?a,!*#> $,/ # *@". La#**a !*a,-#, !,#a#

*+#a, / a+" a**/> ?,/?#, >/*"5*@" >#?a,a/+ "#>?# '#, 0",a@*! */a"+' ,a#>

T# !*a,-#" a#, *#a#> # *a#**a !*a,-#, ,/@' # /@/ !a++#*>= #,#a>

>#?a,a#" b/a>> > !/++@/@>*0 ?@?#" ba! / # "'#>#,.

T# #!#>> b/a>> >#*#> a # "'#>#, b// a+" > ,#/#" ,/@' # b//

+/*#> /$ # "'#>#, /, $,/ # !*a,-#, / ",0+' b#">. T# b/'a> ?,/"@!#" +

,#a!/, a!!@@*a#> + > "/#. A >@??*0 ??# ,a+>$#,> # b/'a> $,/ ,#a!/, / 'a

/*"#,. T# 'a> /*"#, >#,#> a> 'a> >/,a'# a+" a> a ?,#>>@,# !/+,/* #>>#* !/++@/@a#, / + # 'a> /*"#, > ?,/"#" / a+a+ a a#, >#a*. T> a/"> a+0 a>

ba! /$ a# $,/ b@,+#, /, a,# >"# / # ,#a!/,. T# b/'a> >/,#" + # 'a> /*"#

> ?@?#" / # b/*#, /@># b0 a B/'a> B*/#,. F*a# a,,#>/,> a,# ?,/"#" + Ga

*+#> / ?,/#! # a+ $,/ ba! -,# $,/ # a,# a+" # b@,+#, >"#.

T# b/'a> $,/ # 'a> B*/#, > >@??*#" / # b@,+#, + # b/*#,= #,# ,#"@!#>

!/+>@?/+ /$ a',/5$@#* b0 ?,/"+' #a ,/@' b@,++' /$ b/'a>. T@>= a*@ab*

#+#,'0 > a"# aa*ab*# >@*a+#/@> / # ,#a#+ /$ ?/**@+' #@#+> $,/

@+.

PERFORMANCE PARAMETERS

F/**/+' a,# # E@#+ !a,a!#,>! a+" ?#,$/,a+!# ?a,a##,> $/, # B/'a> P*a+.

EFFLUENT CHARACTRISTICS.

T/a* P,/"@!/+ Ca?a!0 21;; MT M/+

T/a* E@#+ Q@a+0


41/54


BOD (' *,) 3;=;;; 4 ;=;;;

COD (' *,) 8;;;; 4 :;=;;;

? 7.2 5 7.9

T#?#,a@,# 32 4 39;

C

PERFORMANCE PARAMETERS FOR PROPOSED NEW BIO-GAS PLANT

E@#+ F*/ Ca?a!0 7;; 3"a0

BOD R#/a* 8; 4 :;H

COD R#/a* 9; 4 b# ,#a#" / # >a+"a,"> ># b0 ?/**@/+ !/+,/* b/a,". I !a+ b# a!##" b0 a"/?+a >#!/+"a,0 ,#a#+ >@! a> a+a#,/b! -*#, ,#a#+ a+" / >a'# A#,/b! a!a#>*@"'# ?,/!#>> $/**/#" b0 ##, a !#!a* ,#a#+ /, "*@/+ / a!## # -+a#@#+ BOD *##* /$ 3; 'I.

1. PROCESS DESCRIPTION

T# SUPERTREAT S#!/+"a,0 E@#+ T,#a#+ ?,/!#>> "##*/?#" b0 ECOBOARINDUSTRIES LTD.(F/,#,*0 %#>#,+ B/ S0>#> L".) !/+>>> /$ ?a>>+' # ?,a,,#a#" #@#+ /$ B/'a> ?*a+= ,/@' a+ A+a#,/b! a+ La'//+ $/**/#" b0 T/ Sa'

A#,a/+ a+" >@b>#@#+ !*a,-!a/+ ?,/!#>>.T# "#>!,?/+ /$ #a! /$ # @+ ?,/!#>>#> a+" /?#,a/+> > a> $/**/>

#. ANAEROBIC TANK

T# ?,a,0 ,#a#" #@#+ $,/ # B/'a> ?*a+ ** b# ?a>>#" ,/@' a a+ "#>'+#/ ?,/"# a+a#,/b! b/*/'!a* !/+"/+ $/, a ?#,/" /$ ab/@ 1; "a0>. A+a#,/b! a+>a** 0#*" 27H /$ BOD ,#"@!/+.

FIRST STAGE AERATION


42/54


T# #@#+ > +,/"@!#" +/ # A#,a/+ a+ #,# a+ a#,/b! ba!#,a* !@*@,# a+a+#" + >@>?#+>/+. %a>#a#, $,/ a+a#,/b! a+ > ?@?#" $,/ # #@#+$##" ? +/ # A#,a/+ a+ a+" > #" a ?/,/+ /$ /+ /*@# /$ A!a#S*@"'# ! !/+a+> a *a,'# !/+!#+,a/+ /$ '*0 a!# a#,/b! !,//,'a+>>. Ta#,/b! #+,/+#+ + # ,#a!/, > a!##" b0 >@,$a!# a#,a/+. I a*>/ >#,#>

a+a+ # !/+#+> /$ # ,#a!/, + a !/?*##*0 #" !/+"/+. U+"#, #>!/+"/+>= # /+' /,'a+>> /"# # /,'a+! a#, a+" # >@>?#+"#" a+!/**/"a* a#, ,#+"> / !/a'@*a# a+" $/, a ?,#!?a# !a**#" A!a#" S*@"'#.

F,> >a'# a#,a/+ /'##, !*a,-#, 5 I >a** 0#*" ab/@ 87H B.O.D.

CLARIFIER ! I

T# A!a#" S*@"'# $/,#" + # a#,a/+ a+ (F,> Sa'#) >a** b# >#*#" "/+ !*a,-#,. A ?a, /$ # >#*#" a!a#" >*@"'# >a** b# ,#5!,!@*a#" / # a#,a/+ a+ /,"#, / a+a+ # "#>'+#" M#" L@/, S@>?#+"#" S/*"> (MLSS) !/+!#+,a/+.

E!#>> >*@"'# /> / # S*@"'# D,0+' B#"> (SDB).

'. SECOND STAGE AERATION

T# S#!/+" Sa'# A#,a/+ a+ /'##, C*a,-#, 4 II >a** 0#*" ab/@ :;H B.O.D,#"@!/+.

CLARIFIER !II

T# a!a#" >*@"'# $/,#" + # >#!/+" >a'# a#,a/+ a+ >a** b# >#*#" +

C*a,-#, 4II. A ?a, /$ # >#*#" a!a#" >*@"'# >a** b# ,#5!,!@*a#" / # >#!/+>a'# a#,a/+ a+ + /,"#, / a+a+ # "#>'+#" MLSS !/+!#+,a/+= *# #!#>> >*@"'# /> / # >*@"'# ",0+' b#">.

$. SLUDGE DRYING BEDS

T# !/b+#" #!#>> >*@"'# $,/ !*a,-#, 4 I & II >a** b# ?@?#" / # ",0+' b#">#,# >a** b# >?,#a" /@ + @+$/, !+#>>. T# ",#" >*@"'# !a#> $/,#" !ab# @>#" ">?/>#" a> a+@,#.


43/54


S*2: T28?/oo= b** /$ a#,a*= ?#,/"! >@?#,>/+ "@,+' !/+>,@!/+=

Fab,!a/+= #,#!/+ & !/>>/++'

B. S*44; o9 9oo@/< 8:8 P:o4:2:; E*452/+ R>. ;.;;

La!>

a. C#+,a* A'a/, (SS 3; ?#**#, & Sa$) 1 N/.

b. La#,a* A'a/,> (SS 3; ?#**#, & Sa$) 3 N/>!. O#,@+"#, ?,#>>@,# ,#*#a># "#!# (SS 3;) 1 N/.

". La#**a C*a,-#, 2 Pa!> (SS 3;) 1 N/.

#. F*a# B@,+#,> (SS 3;) 1 S#

$. Sa$#0& >#!@,0 D#!#> 1 S#

555555555555555555

TOTAL I R+. %%.00 L8+

5555555555555555555555

II KFBL SCOPE

A P:o8*:252/ o9 9oo@/< Bo*


44/54


:. B/'a> b@,+#, $/, b/*#, 1 N/. E>+' @>#".

1;. P?#= Va*#>= -+'> #! 1 L/

11. MCC Pa+#*= #*#!,!a* !ab*#> #!. 1 L/

12. E?/0= ?,#,= ?a+>= #!. 1 L/

B. F:8o/ E:28o/ o9 9oo@/< I25+

a. D'#>#, 1 N/.

b. D#'a>>+' V#>>#* 1 N/

!. La#**a C*a,-#, /@#, >#** & /??#, 1 N/

". Ga> /*"#, 1 N/.

#. E?/0 ?a++' /+ +>"# >@,$a!# /$ 1 L/

D'#>#, ,//$ a+" 'a> /*"#, & /a+'

D,@ & ##,+a* ?a++'

$. E*#!,!a* -+'> & !/**#!/+> 1 L/

C. C3 9o*/o/ @o:+ 9o: ?2 9oo@/>+' V#>>#*3. La#**a !*a,-#, . Ga> /*"#,

7. F*a,# !ab#, 9. P@?> & b*/#,>

a/+ A??,/. 27; M.T. =;;; T/a*> R>. 11; La!>

2. E,#!/+ /$ D'#>#, A??,/. 27; M.T. 1=;;; T/a*> R>. 37 La!>

3. I+>,@#+a/+= Sa+" b*a>+'= P?+'= M//,>= T/a*> R>. ; La!

B*/#,>= Cab*# Pa+#*= R#!,!@*a/+ P@?>= #!.

7. C* F/@+"a/+ T/a* R>. 2; La!>

To 8o+ 44:o>52; KFBL S8o42+ Co+ II R+. #0% L8+

QQQQQQQQQQQQ

T?*+, To E+52 8o+ + I II R+.#60L8+

Co542o/ P2:o

T# ?,/K#! > #?#!#" / b# !/?*##" + .


45/54


PROECT - II

B) EXPANSION

OF

NANO FILTRATION

AND

RO FILTRATION


46/54


PROPOSAL FOR EXPANSION OF EXISTING NANO RO

FILTRATION FOR TREATMENT OF &00 KL OF EFFLUENT PER

DAY

INTRODUCTION

/a, F#,#+a/+ a+" B/!# L#" > ?,/?/>+' / #+a+!# > #>+' M#b,a+

F*,a/+ S0>#/ a !a?a!0 /$ 8;; LD.

T#,# a,# / 0?#> /$ E@#+ '#+#,a#" $,/ ?,/"@!/+= a+' # $/**/+!a,a!#,>!>= ! a,# a> $/**/>

S.N/. E@#+ Ca,a!#,>!>1. S,/+' E@#+ Q@a+0 7;; LD

COD ('*) 8;;;; 4 :;;;;BOD ('*) 3;;;; 5 ;;;;

2. %#a E@#+ Q@a+0 17; LDCOD ('*) 2;;;; 4 3;;;;BOD ('*) 1;;;; 5 12;;;

T# S,/+' E@#+ ** b# -,> $#" +/ # B/5Ga> P*a+ a+" #,#a$#, # >a# ** b

$#" +/ # Na+/ a+" RO F*,a/+ ?*a+. T# %#a E@#+ ** b# ",#!*0 $#" +/

Na+/ a+" RO F*,a/+ P*a+.

T# ?,/K#! !/+>@*a+> ?*a+ >@??*#, a,# M>. DE% SPECIALITY CEMICALS (P

LIMITED.F,/ ,a a#, !*a,-!a/+ / a>#a#, ,#@># a+" ">?/>a*= D# a>

#?#,># / #*? 0/@ ,#"@!# /?#,a+' !/>>= +!,#a># #!#+!0 a+" ?,/#! a*@ab*

#@?#+. D# ?,/"#> #@#+ ,#a#+ >/*@/+> $/, a,/@> 0?#> /$ +"@>,a* a>

a#, !@>/#" >0>#> / >@ # "# a,#0 /$ #@#+> a+" / a+a+ #!#+!

a,# ?,/"#" / +"@>,#> >0>#> ba>#" /+ ?0>!/5!#!a* a+" b/*/'!a* ,#a#+

a+" #b,a+# >#?a,a/+ a,# /#,#" / >@ #!#+!0.

R#!0!*# a+" ,#@># /$ ,#a#" #@#+> > ?,/-ab*# + # ##, "##,/,a+' #+,/+#+ /

a#, >!a,!0. R##,># />/>>= @*,a5-*,a/+ >0>#> a+" /#, #,a,0 ,#a#+

?,/!#>>#> a# > ?/>>b*# $/, +"@>,#> ##+ /+ ,#>/@,!# /?a/+

Ba>#" /+ # ab/# #+/+#" $a!= FBL a> ?,/?/>#" / +>a** a 2:o L*


47/54


D+8?:>b*# / /#,!/# a**

#+,/+#+a* ?,/b*#> $/, # #+a+!#" !a?a!0 /$ ?,/"@!/+.

DESIGN RAW EFFLUENT CHARACTERISTICS OF THE PROPOSED SYSTEM

TO BE INSTALLED-

# ,a E@#+ !a,a!#,>!>

S.NO. PARAMETER INPUT1. P 9.; 4 8.7

2. T/a* S@>?#+"#" S/*"> 12;; 5 2;;; ??3. T/a* D>>/*#" S/*"> 9;;; 5 8;;; ??. COD 2;;;; 4 3;;;; ??

7. BOD 17;;; 4 2;;;; ??

PROPOSED TREATMENT SCHEME-

E= E*o/ T/

A/+' # /> ##!# a># a+a'##+ ?,/!#"@,#> > #@a*a/+ /$

a>#a#,. E@a*a/+ !a+ b# /$ / 0?#> / #@a*a/+ a+" !/+a+a+

#@a*a/+ (COD= TSS= ?= #!.). %# a,# ,0+' / ,#"@!# /, !/+,/* a,ab*0

a>#a#, !a,a!#,>!>.% #@a*a/+= 0/@ !a+ ?,/"# a /,# @+$/, #@#+ / "/+>,#a ?,/!#>>#>. T

b#!/#> ?a,!@*a,*0 b#+#-!a* (a+" ?/,a+) #+ b/*/'!a* ,#a#+ $/**/>. A+

#,# a'a+= # -+" + a>#a#,= a> + *$#= a ># ,#a**0 "/#> a#,= ?a,!@*a,*0 >

#+ !/#> / EQ a+>. T# #@a*a/+ a+(>) @> b# *a,'# #+/@' / ab>/,b a+

"a?#+ !/+!#+,a#" ba! "@?> /, >?**> + # ?,/!#>>.

T?2 a+ /*@# ! ,#>@*> + a,ab*# /@/.

Ca+ b# /?#,a#" a a,ab*# /*@# ! ,#>@*> + !/+>a+ /@/.


48/54


'*0 a,ab*# a># >,#a> $a/, a,ab*# /*@#!/+>a+ /@/ /?#,a/+.

O?#,a/, +?@ $/, a+ EQ > @# ba>! a+" +/*#> # $/**/+'

Sa?*# ?/+> /+ # >"# /$ # EQ a+ >/@*" b# !#!#" ,#'@*a,*0 / !/+-,

>@,$a!# /* *##* + # a+.

O* >+' >/@*" /!!@, a> +##"#". B// >/*"> >/@*" b# ,#/#" $,/ # a+ ?#,/"!a**0.

F+? M>*:2

T# a> = /, ,a?" ?,/!#>>= /!!@,> K@> a$#, !/a'@*a/+ !#!a*> a,# a""#"

# ,a a#,. C/a'@*a/+ !#!a*> a,# @>#" / a,a! ?a,!*#> /'##, a ** +/

,#a"*0 >#*# /, -*#, /@ /$ # a#,. S/# #a?*#> /$ !/a'@*a/+ !#!a*> +!*@"

a*@+@ >@*$a# a+" a,/@> ?/*0#,>.

8 Fo88*o: S;+25

C/a'@*a/+ >a,> #"a#*0 a$#, a> +' a+" > $a!*a#" b0 # /!!@*a/

?,/!#>>. F*/!!@*a/+ > a '#+*# +' /$ !/a'@*a#" ,a a#,. T> +' a**/

?a,!*#> +/ >!0 $,/ # a""/+ /$ !/a'@*a+= / 'a#, / $/, *a,'#,= #a#

?a,!*#> !a**#" /!.

T*2 S22:

T@b# >#*#,> @># @*?*# @b@*a, !a++#*> >*/?#" a a+ a+'*# /$ 9;W a+" a"Ka!#+ / #a!

/#,= ! !/b+# / $/, a+ +!,#a>#" ##!# >#*+' a,#a.

T> ?,/"#> $/, a ?a,!*# >#*+' "#? a > >'+-!a+*0 *#>> a+ # >#*+' "#? /

a !/+#+/+a* !*a,-#,= ,#"@!+' >#*+' #>.T@b# >#*#,> !a?@,# # >#*# ab*# -+# /! a #>!a?#> # !*a,-!a/+ /+# b#+#a

# @b# >#*#,> a+" a**/> # *a,'#, /! / ,a#* / # a+ b// + a /,# >#*

ab*# $/,.

T# @b# >#*#,> !a++#* !/**#!> >/*"> +/ a !/?a! a>> ! ?,//#> # >/*">

>*"# "/+ # @b# !a++#*.

A3/+' !*a,-#,>ba>+> /$ a+

>#

1. C*a,-#,>ba>+> #@??#" @b# >#*#,> !a+ /?#,a# a 2 / #> # +/,a* ,a

/$ !*a,-#,>ba>+> /@ @b# >#*#,>.

I > ?/>>b*# / !@ !/a'@*a+ "/>a'# b0 @? / a*$ *# a+a++' a */#, +@#+

@,b"0 / # ,#a#+ ?*a+ -*#,>.

3. L#>> -*#, ba!a>+' #@a#> / >'+-!a+ /?#,a+' !/> >a+'> $/, b/ a#, a+

#*#!,!0.

. N# +>a**a/+> @>+' @b# >#*#,> !a+ b# "#>'+#" >a**#, b#!a@># /$ +!,#a>#" /

!a?ab*0.

7. F*/ /$ #>+' a#, ,#a#+ ?*a+> !a+ b# +!,#a>#" ,/@' # a""/+ /$ @b

>#*#,>.


49/54


9. T@b# >#*#,> +!,#a># a**/ab*# / !a?a!0 b0 #?a+"+' >#*+' !a?a!0 a+

+!,#a>+' # >/*"> ,#/a* ,a# + >#*+' a+>.

2 M*- /,# ", /*"+' !a?a!0 a> !/?a,#"

a+".

9 F2: P:2++ S;+25

A -*#, !/?,>#> a ># /$ #,!a*= K@a?/>#" ,#!#>>#" ?*a#>= ?,#>>#> a'a+> #a! /#, b

0",a@*! Ka!> a /+# #+" /$ # >#. T# ?,#>>@,# a??*#" / # K/+ $a!# /$ #a! -*#,+

*a# @> >a+" # !ab#, +#,+a* ?,#>>@,# "##*/?#" b0 # >*@"'# ?@?+

0>#.

T> #,!a* ?*a# *a0/@ $/,> a#,' -*,a/+ !ab#,> a**/+' #a>0 #!a+a/

/, # ">!a,'# /$ !a#>. F*#, !*/#> -+#*0 /, '*0 #>#" a,# a??*#" / #

,//#" >@,$a!#> + #># ?*a#>.

O,-!#> $##" # >*@"'# / b# -*#,#" @+"#, ?,#>>@,# + # -*,a/+ !ab#,. T#0 a,

>@a**0 ?*a!#" + # !#+#, /$ # ?*a#> a**/+' a ?,/?#, ">,b@/+ /$ /= ,' ?,#>>@,

+" b##, ",a+a'# /$ >*@"'# + # !ab#,. S/*"> >*@"'# ',a"@a**0 a!!@@*a#> +

*,a/+ !ab#, @+* # -+a* !/?a!#" !a# > $/,#". T# -*,a# > !/**#!#" a a! /$ # -*,a/+ >@??/, a+" !a,,#" aa0 b0 +#,+a* "@!>.

#" + ?*a+ /?#,a/+> $/, ,#@># + @*#>. S+!

# TDS /@*" b# ab/@ 9;;; 5 8;;; '* # *##* /$ ,#a#+ a a> b##

@bK#!#" /= /@*" +##" / b# ,#a#" b0 R##,># O>/>> @+. /@*" @+"#,'/ # $/**/+' ?,/!#>> 5

D2+/o/ B; R232:+2 O+5o++Ta+ > !/++#!#" / # >@!/+ /$ / >#> /$ ' P,#>>@,# P@?>. A @a+0 /$ 9;

3"a0 >a** b# ?@?#" / RO M#b,a+# I & I+ /,"#, / >a$#'@a," # ' P,#>>@,

P@?> $,/ ",0 ,@+++' a */ *##* >! >a** b# !/++#!#" / # F##"CIP a+ !

,?> # //, + !a># /$ ",/? + # a#, *##* b#*/ # >?#!-#" *##*.

P,/>/+ $/, A+ a+>!a*#+ a> #** a> a ?,/>/+ $/, ? !/,,#!/+ >a** b# "/+# b#$/,#

a#, > ?@?#" b0 a+/#, ># /$ ?@?> +/ # M#b,a+#.

T# ?,#>>@,#" $##" a#, >a** b# ?a>>#" ,/@' RO >". T# RO >" >a** !/?,># /

8 ?,#>>@,# #>>#*> !/+a++' >?#!a* $/@*+' ,#>>a+ RO #b,a+# #*##+> #a!. A


50/54


# +#!#>>a,0 +>,@#+> *# ?,#>>@,# 'a@'#= / ##,>= a##,= /*##,= #!. >a

b# ?,/"#" / /+/, # >// $@+!/++' /$ # P*a+. T# ?,/"@! a#, /ba+#

$,/ # RO >a** b# a+' TDS a,/@+" *#>> a+ 7;; ?? a> ?#, # ?#,#a

!a,a!#,>! "#-+#".

R232:+2 O+5o++ P/ # Fo: R228 Co/82/:o/

T# 2;; L"a0 /$ ,#K#! $,/ ?,/?/>#" RO1 >0># >a** b# ?@?#" @>+' b//>#, ?@?

/ a+/#, RO >0># $/, # ?,/"@!/+ /$ 8; L"a0 ?#,#a# + /+# a+" a+" 12

L"a0 ,#K#! /+ a+/#,. T# ,#K#! @> /ba+#" >a** b# >@bK#!#" / #,a

#a?/,a/+ + a #!a+!a* #a?/,a/,. T# ab/# #+/+#" #" $##" a#, >a** b

?a>>#" ,/@' RO2 >". T# RO2 >" >a** !/?,># /$ / ?,#>>@,# #>>#* /$ "a##

a+" >a** !/+a+ >?#!a* $/@*+' ,#>>a+ RO #b,a+# #*##+>. A** # +#!#>>a,

+>,@#+> *# ?,#>>@,# 'a@'#= / ##,>= a##,= /*##, #!. >a** b# ?,/"#"

/+/, # >// $@+!/++' /$ # P*a+. T# ?,/"@! a#, /ba+#" $,/ # RO

>a** b# a+' TDS a,/@+" 8;; ??. T# ,#K#! /$ 12; 3

"a0 >a** b# >#+ / a M@*?*E#! Ea?/,a/,.

TIME PERIOD-

T?2 2/:2 @o: @ 2 8o5422 @?/ # 5o/?+.


51/54


COST OF EXPANSION OF NANO AND RO FILTRATION FORTREATMENT OF EFFLUENT

S.No

DESCRIPTION OFWORK

S2C48;

U/

=; R2

A5o*/

MECHANICAL

E=UIPMENT R+. R+.

1A, B*/#, a!!#>>/,#> $/,

E@a*a/+ a+9;; 3, N/> 3

237;;; #,> $/,

E@a*a/+ Ta+>93 N/>

12; 32;; 38;;;

3E@#+ T,a+>$#, P@?

( S@b#,>b*#)37 3, N/> 2

98;;; 139;;;

F*a> @,# a+

(MSEP)7 3 N/> 1

:7;;; :7;;;

7A'a/, $/, F*a>

M@,# a+ 1.; N/> 1 97;;; 97;;;

9F*/!!@*a/, a+

(MSEP) 9 3N/> 1

12;;;; 12;;;;

0>#3;; 5 7;;*#,>

N/> 1:7;;; :7;;;

: L# "/>+' >0>#7;; 5 1;;;*#,>

N/> 112;;;; 12;;;;

1;P/*0 #*#!,/*0# "/>+'

>0>#

7; 5 17;

*#,>

N/> 2

:27;; 187;;;11

T@b# >#*#, a+(MSRL)

9; 3 N/> 187;;;; 87;;;;

12M#"a $/, @b# >#*#,

a+2; 3 L/ 1

1 1 937;; 937;;1< P,#>>@,# >a+" F*#, 37 3, N/> 1 387;;; 387;;;

18Na+/ #b,a+#

/@>+'3;; ?> N/> 9

9;;; 2 12 78;;; 9:9;;;

2;' ?,#>>@,# ?@?

187 #a"37 3, N/> 1

21;;;; 21;;;;

21Na+/ >0>#a!!#>>/,#>

L/ 112;;;; 12;;;;


52/54


COST OF PROECT MEANS OF FINANCING

T# >@a,0 /$ P,/K#! !/> > '#+ b#*/

A/@+ (R>. La!>)

P,/K#! (I)

(A) LIQUID GLUCOSE PLANT

19:. /$ # ?,/K#! > #>a#" a R+ 7,"$,6#,76&- A44:o>. R+. 7"$ L?+

T# /a* ?,/K#! !/> >a** b# ?a,*0 -+a+!#" b0 #, */a+ $,/ F+a+!a* I+>@/+ Ba+

a+" ?a,*0 $,/ # +#,+a* ,#>/@,!#> /$ FBL.

T# a+ ?*a+ a+" a!+#,#> / b# +>a**#" ** b# >@??*#" b0 ,#?@#" a+@$a!@,#,>


53/54


GENERAL OBSER(ATION AND RECOMMENDATIONS

T# ?,//#,> a,# a+' a> #?#,#+!# + ,a"#= b@>+#>> a+" +"@>,0. T# ?,//#,a,# ,#>/@,!#$@* a+" a# a a> +#/, /$ >@!!#>>$@* #>ab*>#+> >?,#a" /#,

!/@+,0. T#0 a# b##+ >@!!#>>$@**0 ,@+++' # 0#a> $a!/,0 + N/, I+"a $/, /,

a+ 2; 0#a,>. T# !/?a+0 > a*,#a"0 a+' T#!+!a* E?#,> a+" P,/$#>>/+a*> $/,

,@+++' a+" a+#+a+!# /$ # ?,/?/>#" P*a+>. A""/+a* /,5$/,!# ** b# #?*/0#

a> a0 b# +#!#>>a#". T# >@!!#>>$@* !/>>/++'= +>a**a/+ a+" # /,+' /$

P*a+> >a** b# a>>'+#" / # ,#?@#" >@??*#,> @+"#, T@,+5#0 Ba>>. T# E!/+/#

a,>+' /@ /$ +>a**a/+ /$ # P*a+> a,# a*>/ -+a+!a**0 >a>$a!/,0. S@! +>a**a/+

#!+!a**0 $#a>b*#= -+a+!a**0 >/@+" a+" #!/+/!a**0 ab*#.

CAPACITY EXPANSION OF FERMENTOR

OPERATING AND MAINTENANCECOSTS

Ma+#+a+!# 7H /$ # P,/K#! C/> (R>.) (?.a.) $&7%00

M/+*0 C/> (R>.) $06#%

NEW CREAM COLLECTOR

OPERATING AND MAINTENANCECOSTS

Ma+#+a+!# 7H /$ # P,/K#! C/> (R>.) (?.a.) 1#%'"0


54/54


M/+*0 C/> (R>.) 10$$"

COLD STORE

O42:/< Po@2: Co+

A P/#, L/a" 3

Documents

Expansion of a unit