DIAMANT Metallplastic GmbHThe specialist for polymeric metals in the foundry industry.

Our products at a glance.

liquid metalsplasticmetalsuperiordichtol

Correction of surfaces For fine and medium repairs

Benefits:

- Best metallic character- 1-component-material- Fast curing

Benefits:

- Best metallic character- Very high proportion of metallic fillers- Excellent technical characteristics- Fast curing- Machineable like metal- Variable viscosity

Flexible on-site, concrete in the application.

Due to the reason that for technical challenging applications no general solution exist - we have made it to our business to develop a specialized assortment for the foundry industry. With our product solutions you impregnate capillary-active, correct surface defecets, fill up blow holes and repair extensive defects on castings. Furthermore you can prevent as well as repair thermal, abrasive and chemical wear with our polymer bound coating systems and thereby significantly increase the lifetime of machines and your plant.

BarBar

Benefits:

- Possible applications - Dipping - Brushing - Injecting - Spraying- Punctual impregnation- Low investment costs - Transparent- Temporary rust protection- Drinking water approved

Impregnate capillary-active

BarBar

vertical up to 2mmhorizontal any desired

vertical up to 3cmhorizontal up to 5cm

dichtol

plasticmetal

ultrametal

liquid metals

iron cement

2

plasticmetal ultrametal iron cement

For fine and medium repairs

For medium and extensive repairs

Extremely resistant to thermal wear

Benefits:

- Approved for coquilles and combustion plants- Resistant up to 1600°C- Easily applicable by hand or spatulas- 1-component-material- Physiologically harmless

Benefits:

- Extra long pot life- Excellent technical characteristics- Machineable like metal

Benfits:

- Good metallic character- Very high proportion of metallic fillers- Excellent technical characteristics- Fast curing- Machineable like metal- Variable viscosity

Legend Light Medium High

Pressure resistance

Metallic character

Temperature resistance

BarBar BarBar

vertical up to 3cmhorizontal up to 5cm

vertical any desiredhorizontal any desired

The company

Leakages

Blow holes and surface defects

Our product solution

Wear protection and services

Product Version Product number Package sizes Curing time (light /completely)

Standard liquidSpray

#0210#1379

1l / 10l / 200l0,5l

24 / 48 hours

Macro liquid #1307 1l / 10l / 200l 24 / 48 hours

WF liquidSpray

#1835#1837

1l / 10l / 200l0,5l

24 / 48 hours

WF Macro liquid #1836 1l / 10l / 200l 24 / 48 hours

HTR liquid #0977 1l / 10l / 200l dichtol HTR has to be tempered 1 hour after the application at 250°C for 3 hours (in an oven).

WFT liquid #1532 1l / 10l / 200l 24 / 48 hours

WFT Macro liquid #1546 1l / 10l / 200l 24 / 48 hours

Hydro liquid #1524 1l / 10l / 200l 24 / 48 hours

n Versatile applicationn Punctual and serial impregnationn Enhanced surface and varnish propertiesn Temporary corrosion protectionn Very high chemical, thermal and physical loads

dichtol - capillary-active impregnation

Varnish-ability

Temperature resistance (°C)

Pressureresistance

Pore size Temporarycorrosion protection

Surface drying and airing time

Notes

-40 / +200 1 minute 30 seconds

-40 / +200 2 minutes 30 seconds

-40 / +300 2 minutes

-40 / +300 3 minutes

-40 / +500 -

-40 / +300 2 minutes 30 seconds

-40 / +300 4 minutes 30

-40 / +200 60 minutes

Bar

Bar

Bar

Bar

Bar

Bar

Bar

Bar

0 - 0,1mm

0,1 - 0,5mm

0 - 0,1mm

0,1 - 0,5mm

0 - 0,1mm

0 - 0,1mm

0,1 - 0,5mm

0 - 0,5mm

Product Version Characteristics Product number Package sizes Metallic character

Basic quality (for filling up blow holes) A version, can be individually combined with all non-tropical hardeners) Tropical version (especially for tropical climate), can be combined with HF T and HF WFT

Cast iron A

A Tropical

#0061

#0062

0,5kg / 1kg

Steel A

A Tropical

#0196

#0197

0,5kg / 1kg

Aluminium A

A Tropical

#0005

#0218

0,5kg / 1kg

Bronze A

A Tropical

#0014

#0015

0,5kg / 1kg

Brass A

A Tropical

#0136

#0137

0,5kg / 1kg

Copper A

A Tropical

#0127

#0128

0,5kg / 1kg

Red brass A

A Tropical

#0190

#0400

0,5kg / 1kg

Iron oxide A

A Tropical

- corrodes like the base material

#0054

#1183

0,5kg / 1kg

Superior quality (for an optically superior metallic character after the repair) A version, can be individually combined with all non-tropical hardeners) Tropical version (especially for tropical climate), can be combined with HF T and HF WFT

Cast iron Superior DarkSuperior BrightSuperior Tropical

- dark tone- bright tone

#0067#0223#0071

0,5kg / 1,5kg

Steel Superior

Superior Tropical

#0199

#0139

0,5kg / 1,5kg

Aluminium Superior

Superior Tropical

#0008

#0219

0,5kg / 1,5kg

Alloy Superior

Superior Tropical

- especially for honed surfaces

#0263

#0147

0,5kg / 1kg

plasticmetal fill blow holes

n Combine 12 metal powders individually with 9 hardenersn Best metallic charactern Excellent technical characteristicsn Variable viscosity (liquid to putty)n Perfect varnishability

Product Product-number

Processing time (minute)

Curing time(minute)

Characteristics Notes

Härterflüssigkeit

Standard #0112 10 20 standard hardener for Europe

HF fast #0116 6 13 shortened processing and curingtime

HF slow #0114 15 30 extended processing and curingtime

HF WF #0204 5 11 increased temperature resistanceup to 250°C

HF WF slow #0768 11 20 increased temperature resistanceup to 250°C, extended processing and curing time

HF SF #0013 6 13 increased blasting resistance after curing

HF Thixo #0065 8 5 increased anti-drip properties for working overhead or on verticals

HF T #0113 18 30 especially for tropical climates

HF WFT #0171 6 13 increased temperature resistanceup to 250°C, especially for tropical climates

ultrametal extensive repairs

Product Version Product-number

Package sizes Characteristics Notes

ultrametal

Steel puttyliquid

#1361#0363

0,5kg / 1kg / 5kgProcessing time (min) 60

Curing time (h) 24

Temperature resistance (longterm) -32 +160 °C

Temperature resistance (shortterm) increased

Shrinkage irrelevant (>0,1%)

Iron puttyliquid

#1351#1554

0,5kg / 1kg / 5kg

Aluminium puttyliquid

#1349#1556

0,5kg / 1kg / 5kg

Bronze puttyliquid

#1350#1137

0,5kg / 1kg / 5kg

liquid metals

Product Version Product number

Package sizes Curing time for a 2mm layer thickness

Metallic character Notes

Aluminium Asilver

#0076#1110

box 0,5kg / 1kgtube 0,3l

30 minutes

Iron A #0077 box 0,5kg / 1kgtube 0,3l

30 minutes

Steel A #0078 box 0,5kg / 1kgtube 0,3l

30 minutes

Bronze A #0121 box 0,5kg / 1kgtube 0,3l

30 minutes

Aluminium Superior #0134 box 0,5kg / 1kgtube 0,3l

30 minutes

Steel Superior #0135 box 0,5kg / 1kgtube 0,3l

30 minutes

Iron Superior #0227 box 0,5kg / 1kgtube 0,3l

30 minutes

liquid metals optical corrections

n Extended processing timen Excellent technical characteristicsn Perfect for extensive blow holes and fashioning defects

n Best metallic charactern Ready for usen Very good adhesion on metallic surfacesn Perfect for optical corrections (up to 2mm lamination strength)

iron cement Protection against thermal wear

Product Version Product number

Resistance Package sizes Curing time

iron cement - Protective coating against thermal wear

iron cement #0099 0,5kg / 1kg up to 20°C: 120 minutesup to 30°C: 60 minutesup to 50°C: 45 minutes

ProCeramic - Protective coating against abrasive wear

ProCeramic C60 grey #1591 1kg / 5 kg / 20kg 24 hours

ProCeramic C60 black #1491 1kg / 5 kg / 20kg 24 hours

ProCeramic C100 #1574 1kg / 5 kg / 20kg 24 hours

ProCeramic C800 #1913 1kg / 5 kg / 20kg 24 hours

ProCeramic C1000 #1933 1kg / 5 kg / 20kg 24 hours

ProCeramic C2000 #1934 1kg / 5 kg / 20kg 24 hours

ProChem - Protective coating against chemical wear

ProChem #1931 1kg / 5 kg / 20kg - Curing after 24 hours- Completely chemical resistant after 7 days

ProCeramic Protection against abrasive wear

n Protects the basic material from thermaln Wear protection even with changing temperatures up to 1600°Cn Easily applicable through hand or spatulan Physiologically harmless

n Protects the basic material from abrasive wearn Easily applicable through a spatula or a brushn Highly wear resistant ceramic fillers

Product Version Product number Description

Accessories

Cleaner liquidspray

#1417#1534

DIAMANT cleaner remove all soiling off the surface and form a pure metallic adhesive surface for all DIAMANT products. Our cleaners are available in liquid or spraying variation.

Foamcleaner spray #0806

Liquidglove putty #1362 Liquidglove is a dermatological inoffensive hand guard for all manual operations with synthetic resin, epoxide resin or oil.

Wide putty-knife #8017 We recommend a specific DIAMANT putty-knife for the extensive processing of our paste-like products.

Fine putty-knife #80041 We recommend a specific DIAMANT putty-knife for the precise processing of our paste-like products.

Mixing cup gray #1640 We recommend a specific DIAMANT mixing cup for the processing of our paste-like products.

dichtol - Product accessories

Surface cleaner #1009 To rebuild the original surface, surface cleaner can be applied after the impregnation with dichtol.

Thinner Standard & macro #1005 Thinner restores the original viscosity of dichtol. Especially due to a longer use the resin in dichtol solidify. That can be equalized by adding thinner, leading to the best result.

WF & WF macro #1006

WFT & WFT macro #1285

HTR #1307

ProChem Protection against chemical wear Accessories

n Protects the basic material against aggressive substancesn Extremely resistant to solventsn Best material characteristics up to 170°Cn Easily applicable through brushing or spraying

n The DIAMANT accessories have especially been developed for the application of our products. Make sure to apply DIAMANT products properly and ensure with the right equipment perfect results.

The DIAMANT guarantee of quality.

In order to stick to the family tradition of DIAMANT we decided to keep our production site in Germany, disregarding the trend of globalization. Therewith we continue to ensure our high quality level and supply our customers with products made in Germany . Furthermore we keep close contact to our customers to satisfy any demands arising during application and use the gained information to consistently improve and customize our products for professional use in the foundry industry.

Our company is DIN-certified with the German DIN EN ISO 9001 standard, which serves as the foundation of our quality management processes. Our principles are:

1. Customer orientation2. Responsibility3. Individual solutions4. Process orientation5. System-oriented management6. Continuous improvements7. Factual decision-making8. Supplier relations

The German institute for hygiene is responsible for the quality assessment of water, soil and air. It analyses the hygienic applicability of materials that food and water are exposed to as well as those which are used for construction. We are proud to say that our polymer-bound metals conform to highest German standards and are therefore approved for many fields of application.

DIAMANT Metallplastic GmbH

Hontzlarstr. 12-14

D - 41238 Mönchengladbach

Germany

Phone: +49 (0)2166 98 36 - 0

Fax: +49 (0)2166 8 30 25

E-mail: info@diamant-polymer.de

Internet: www.diamant-polymer.de