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Embedded Flash Technologies: Enabler for Automotive μCs & Smartcards Workshop on Innovative Memory Technologies MINATEC, Grenoble, 2012-06-21 Dr. Robert Strenz, Infineon Technologies Dresden GmbH

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Embedded Flash Technologies: Enabler for Automotive µCs & Smartcards

Workshop on Innovative Memory Technologies

MINATEC, Grenoble, 2012-06-21

Dr. Robert Strenz, Infineon Technologies Dresden GmbH

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 2 Copyright © Infineon Technologies 2012. All rights reserved.

Infineon eNVM Design & Technology Team

Special thanks to

Robert Allinger, Thomas Kern, Klaus Knobloch,

Wolfram Langheinrich, Patrick Leteinturier,

Robert Wiesner and Georg Tempel

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Set date Page 3 Copyright © Infineon Technologies 2012. All rights reserved.

Technology Requirements

Cell Concepts

Market & Applications

Outlook

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Set date Page 4 Copyright © Infineon Technologies 2012. All rights reserved.

Technology Requirements

Cell Concepts

Market & Applications

Outlook

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 5 Copyright © Infineon Technologies 2012. All rights reserved.

Embedded Flash ICs

IC with on-chip embedded flash

memory

Mostly used for µC products

Typically …

… compatible with bulk CMOS

technology

… embedded with SRAM, ROM &

Mixed Signal IP Example: Infineon µC TC1784 , 90nm

(180 MHz, 2.5 MByte Flash)

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 6 Copyright © Infineon Technologies 2012. All rights reserved.

Why Embedded ?

Cost of Flash-integration (SoC) vs. 2-chip solution (SiP)*

¬ Cost ratio SoC vs. SiP is key & depends on many parameters:

SiP technology Die size NVM/Logic area ratio Number of required connections vs. chip geometry Interface speed requirements Voltage compatibility of frontend technologies to combine Production volume vs. cost of embedded NVM dev’t

¬ For a broadband eFlash IDM today it’s very difficult to find SiP solutions that serve the whole product portfolio

¬ SiP is and will be an addition to SoC, not a replacement

Performance: direct code execution from embedded flash

Security (Smartcards)

Application-inherent for some products

(e.g. Flash-based FPGAs) *see also (1) A. Maurelli et al.

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 7 Copyright © Infineon Technologies 2012. All rights reserved.

Embedded Flash Applications

Automotive µCs ~4B$ Market Smartcards ~ 2B$ Market

Consumer & Industrial Applications

Wide variety of applications, no reliable market data available

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 8 Copyright © Infineon Technologies 2012. All rights reserved.

Automotive µC & Smartcard Market

Data source:

iSuppli Q1 2012 update

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 9 Copyright © Infineon Technologies 2012. All rights reserved.

Technology Requirements

Cell Concepts

Market & Applications

Outlook

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 10 Copyright © Infineon Technologies 2012. All rights reserved.

Key Technology Requirements for ATV µCs

Product Technology

Direct code execution,

access times < 10…20ns

High reading current of code

memory (typically >20µA)

Frequent updates of data

memory (e.g. start/stop

system)

Data-Memory w/ high

endurance & retention lifetime

(500k cycles + full operational

lifetime)

Under hood applications

(e.g. engine & gear shift

control)

Broad Temperature Range

(Tj = -40°C … 175°C)

Safety critical applications Ultra-low fail rates < 1ppm

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 11 Copyright © Infineon Technologies 2012. All rights reserved.

Key Technology Requirements for Smartcards

Product Technology

Fast prog & erase w/ small

data granularity (e.g. GSM

cards)

Short erase time (< 5ms)

w/ page or smaller granularity

Frequent data update (e.g.

change of encryption keys for

Pay-TV)

High write/erase endurance

(>200k cycles)

Good retention after cycling

(M2M products)

Typical application profile:

5y retention after 100k cycling

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 12 Copyright © Infineon Technologies 2012. All rights reserved.

Technology Requirements

Cell Concepts

Market & Applications

Outlook

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 13 Copyright © Infineon Technologies 2012. All rights reserved.

Mainstream eFlash Concepts

1T-NOR Splitgate 2T-NOR

1) 2)

P/E (1) CHE / FN

(2) FN / FN

(1) SSI / FN

(2) SSI / HHI

FN/FN

Storage Floating Gate (1) Floating Gate

(2) ONO

Floating Gate

Area 10 - 30 F2 20 - 30 F2 25 - 100 F2

Main

Players

(1) FSL, ST, TI

(2) Infineon

(1) SST-licensees

(2) Renesas

NXP, Samsung

(3) C. Peters et al. (4) F. Ito et al., (5) X. Liu et al. (6) D. Dormans et al.,

(7) Y.K. Lee et al.

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 14 Copyright © Infineon Technologies 2012. All rights reserved.

Area Tradeoff: Bitcell vs. Module Overhead

Bitcell Area (arb.u.)

1T-NOR (e.g. CHE/FN, FN/FN)

2T-NOR (FN/FN)

Splitgate-NOR (e.g. SSI-FN, SSI-HHE)

HV-EEPROM (pos. voltage FN/FN) N

VM

IP

Overh

ead

Are

a

(arb

.u.)

Favorable for higher

memory densities

Favorable for smaller

memory densities

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 15 Copyright © Infineon Technologies 2012. All rights reserved.

Except Area: Pros & Cons

1T-NOR Splitgate 2T-NOR

1) 2)

P/E High prog thruput

No overerase

High Iread

Low power

consumption

No overerase

Storage Overerase

handling required

Tradeoff erase

speed vs. read

speed

Some concepts

need triple poly

process complexity

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 16 Copyright © Infineon Technologies 2012. All rights reserved.

FG-based Cells: TOX scaling has stopped because of SILC (Low-T Retention)

As TOX scaling has stopped, there is no further HV scaling most cell design rules get limited by device physics bitcell area scaling is slowing down

Data from Infineon’s 90nm generation

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 17 Copyright © Infineon Technologies 2012. All rights reserved.

FG-based Cells: Flash T-Budget vs. SRAM Functionality

Stronger Flash sidewall oxidation improves endurance, but impacts SRAM yield

Tradeoff between flash reliability and SRAM yield becomes more and more critical with advanced CMOS nodes

Data Source: IFX 90nm generation

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 18 Copyright © Infineon Technologies 2012. All rights reserved.

Retention After Cycling: SONOS vs. FG-based

Intrinsic retention after cycling performance of SONOS cells is worse

than FG based cells

For high endurance applications (e.g. M2M applications) design

solutions are necessary (e.g. differential sensing)

(9) F. Maugain et al. (ST) (8) Kumar et al.

(10)

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 19 Copyright © Infineon Technologies 2012. All rights reserved.

There is no optimum eFlash concept.

It’s all about finding the best compromise for your product

portfolio.

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 20 Copyright © Infineon Technologies 2012. All rights reserved.

Technology Requirements

Cell Concepts

Market & Applications

Outlook

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 21 Copyright © Infineon Technologies 2012. All rights reserved.

Embedded NVM Size & ATV µC System Perforamnce

ATV µC trend for more embedded memory

& system speed will go on

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 22 Copyright © Infineon Technologies 2012. All rights reserved.

Embedded Flash New Node Introduction History

Leading edge eFlash volume production today is 90nm. 65nm is just about to be introduced by major players.

New eFlash node introduction speed slows down w.r.t. CMOS

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 23 Copyright © Infineon Technologies 2012. All rights reserved.

Embedded Flash Scaling Outlook

Scaling of classical eFlash bitcells slows down in terms of F2 Strong increase of wafer cost < 4x nm will lead to chip cost

saturation New flash integration challenges for HKMG 28nm

Economic pressure on embedded emerging concepts will increase tremendously

published bitcell areas:

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 24 Copyright © Infineon Technologies 2012. All rights reserved.

Embedded Flash Emerging Concepts: Pros & Cons

PCRAM STT-MRAM RRAM

Main Pros

w.r.t.

Classical

Cells

Scalability

Cost

(Slightly) faster

write/erase

Scalability

Cost,

Fast write/erase (partial SRAM replacement)

Scalability

Cost

(Slightly) faster

write/erase

Status Standalone NOR

products available

R&D phase for STT-

MRAM (Field switching products only)

R&D phase,

no products yet

Challenges Retention currently

limited to ~ 80°C

(GST225)

Extrinsic reliability

modes

Thermal stability vs.

cell size

No significant array

data published yet

No array data

published yet

Limited retention

demonstrated so

far (~ 100°C/10y)

Main

Players

Micron (Numonyx/ST)

Samsung, Hynix

Samsung/Grandis, Renesas,

Toshiba/Hynix, Everspin, Crocus

Adesto/Altis, Samsung,

Macronix, Toshiba

eFlash players are underlined

see e.g. IEDM 2011 (10) A. Lacaita et al. (11) W.J. Gallagher et al. (12) R. Waser et al.

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 25 Copyright © Infineon Technologies 2012. All rights reserved.

PCRAM RRAM STT-MRAM

So far none of emerging concepts have demonstrated

reliability & manufacturing potential to cover

significant part of eFlash market

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 26 Copyright © Infineon Technologies 2012. All rights reserved.

Renesas Roadmap: Against All Odds ?

Renesas being one of STT-MRAM technology leaders, announced 1st STT-MRAM product for 65nm node years ago

Today Renesas …

… skipped 65nm node

… announced 40nm sampling w/ MONOS for 2nd half of 2012

… announced 28nm node still to be MONOS

(13) Y. Yano, ISSCC 2012

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 27 Copyright © Infineon Technologies 2012. All rights reserved.

While the Emerging Race is On: Infineon’s Path for Extending Classical Bitcell’s Lifetime is HS3P

Infineon 65nm cell concept HS3P

(Hot Source Triple Poly)

SSI program, FN channel erase

0.13 µm2 bitcell area

Competitive flash module areas:

Multi-market 512kByte module

with 0.91µm2

SoP expected 2H-2012

See also (14) D. Shum et al.

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 28 Copyright © Infineon Technologies 2012. All rights reserved.

Thank You !

Workshop on Innovative Memory Technologies, MINATEC, Grenoble, 2012-06-21

Page 29 Copyright © Infineon Technologies 2012. All rights reserved.

References

1) Maurelli, A., Belot, D., Campardo, G., “SoC and SiP, the Yin and Yang of the Tao for the New Electronic Era”, Proc. Of the IEEE, Vol.97, pp 9-17

2) Data source: iSuppli, Q1 2012 update

3) Christian Peters, Holger Sedlak, Gerd Dirscherl, Michael Bollu, Andreas Schlaffer and Stefanie Thierold, “A 130nm high-density embedded EEPROM as Universal Memory for code and data storage based on a 1T FN/FN Flash cell”, Proc. NVSMW (2004), pp. 55,56

4) F. Ito et al., “A Novel MNOS Technology Using Gate Hole Injection in Erase Operation for Embedded Non-Volatile Memory Applications”, Symposium on VLSI Technology (2004), pp. 80-81

5) Xian Liu, Viktor Markov, Alexander Kotov, Tho Ngoc Dang, Amitay Levi, “Endurance Characteristics of SuperFlash® Memory”, Proc. ICSICT (2006)

6) Do Dormans, Jochen Garbe, Dick Boter, Han Dijkstra and Rob Verhaar,” High-density low-voltage byte-erasable EEPROM memory based on a 2T-FNFN Flash cell”, Proc. NVSMW 2003

7) Y.K. Lee et al., “2T-FN eNVM with 90 nm Logic process for Smart Card, Proc. NVSMW/ICMTD 2008

8) Kumar et al., “Endurance and Retention Characteristics of SONOS EEPROMs Operated Using BTBT Induced Hot Hole Erase”, IRPS 2006

9) F. Maugain et al., “90nm e-Page Flash for Machine to Machine Applications”, Workshop on Innovative Memory Technologies, Leti, Grenoble 2011

10) A. Lacaita, “The phase change run to nonvolatile storage at the nanoscale”, IEDM 2011 Short Course on Advanced Memory Technology

11) W.J. Gallagher, „Emerging Magnetic Memory Technologies“, IEDM 2011 Short Course on Advanced Memory Technology

12) R. Waser, “Redox-based Resisitive Switching Memories – the Mystery of Nanoionic Processes”, IEDM 2011 Short Course on Advanced Memory Technology

13) Y. Yano, “Take the Expressway to Go Greener”, ISSCC 2012

14) D. Shum et al., “Highly Reliable Flash Memory with Self-aligned Split-gate Cell Embedded into High Performance 65nm CMOS for Automotive & Smartcard Applications”, IMW 2012 (Milan)