16
Edition: September 2019 ELEVATOR STEEL WIRE ROPES for North America

ELEVATOR STEEL WIRE ROPES

  • Upload
    others

  • View
    4

  • Download
    0

Embed Size (px)

Citation preview

Page 1: ELEVATOR STEEL WIRE ROPES

Edition: September 2019

ELEVATOR STEEL WIRE ROPES for North America

Page 2: ELEVATOR STEEL WIRE ROPES

SUMMARY

4

5

6

789

1011

12

13

14

2

IPH ROPE GRADE | EQUIVALENTS

Rope grade designation

Rope grade value [N/mm²]

Wire tensile strength gradeOuter [N/mm²] Inner [N/mm²]

1370

1570

1770

1500

1670

1770

1770

1770

1770

210000

234000

248000

TRACTION

Rope grade value [psi]

EHS

TRACTION DRIVE AND COMPENSATING ROPES FOR CONVENTIONAL ELEVATORSIPH 819E

TRACTION DRIVE AND COMPENSATING ROPES FORMID / HIGH RISE ELEVATORSIPH 819SR

TRACTION DRIVE AND COMPENSATING ROPES FOR HIGH SPEED ELEVATORSIPH819FS HIGH PERFORMANCE WIRE ROPESIPH 819ECIPH 819SCIPH 921S

COMPENSATING ROPESIPH 819COMPIPH 636

OVERSPEED CONTROLLERS GOVERNOR ROPESIPH 825E

IPH VALUE

INSTITUTIONALLATIN AMERICA’S MOST LEADING EDGE INDUSTRIAL LOGISTICS SYSTEM

Page 3: ELEVATOR STEEL WIRE ROPES

ELEVATORS STEEL WIRE ROPES for North AmericaThe elevator is the most used form of transportation worldwide. As buildings around the world are reaching greater heights, the needs for safety and comfort are becoming increasingly important every day.

IPH manufactures and certifies according to ASME A17.6 and ISO 4344, assuring constructive features suitable for each operation and market. With more than 30 year of experience in producing steel wire ropes for elevators, IPH has the know-how and technology to develop products which meet the highest international standards. Such products are exported to the main markets in Latin America, Europe, U.S.A. and Asia.

With our ability to manufacture the wires and sisal cores used in our elevator ropes, all rope combinations are possible.

IPH QUALITYThe quality certificate issued by IPH guarantees the traceability and compliance with national and international standards, which can be applied to the controls carried out throughout the manufacturing process, from raw material reception to final product.

MANAGEMENT SYSTEM CERTIFICATIONS:

American Petroleum Institute, API Monogram Spec Q1, Spec 9A.TÜV Rheinland, ISO 9001:2015.Fundaçao Vanzolini NBR, ISO 9001:2015.

WIRE ROPES SPECIFIC CERTIFICATIONS:

Marine useLloyd’s Register plant certification.

ElevatorsIRAM-INTI and IRAM 840 product certification.

General purposeABNT NBR and ISO 2408 product certification.

3

Offshore containers lifting slingsDNV 2.7-1 product certification.

Wire rope slingsIRAM 5221 Flemish eye product certification.

Page 4: ELEVATOR STEEL WIRE ROPES

TRACTION DRIVE ANDCOMPENSATING ROPES FOR CONVENTIONAL ELEVATORS

Advantages and features• Lubricated high density sisal fiber core with

perfect diameter uniformity.• High resistance to bending fatigue.• Diameter uniformity assures a smooth run,

free from vibration and noise.• Special lubricant fit to traction sheaves.• The tensile strength resistance of the “dual”

wires, with inner wires of 1770 N/mm2 rises the overall resistance while the outer wires of 1370 N/mm2 reduce to a minimum the wear on the sheaves.

IPH 819E

4

Diameter tolerance

[No load]: +2/ +5%[At 10% MBL]: 0/ +3%

For conventional elevators, the traction rope recommended is the 8x19 construction, with sisal fiber core manufactured in our facilities. Its excellent fatigue resistance complies with the highest international standards. This is a key factor regarding its life time and safety.

[kN] [kN][lb] [lb]

29,441,546,055,766,274,277,7118141149166223

33,246,851,962,874,783,687,6133159169187251

66009300

10300125001490016700175002650031700335003730050100

75001050011700141001680018800197002990035700378004200056400

[kN] [lb]

29,441,546,055,766,274,277,7118141149166223

66009300

10300125001490016700175002650031700335003730050100

[kg/m] [lb/ft]

0,2180,3070,3400,4110,4900,5480,5750,8701,0401,1001,2301,650

0,1460,2060,2280,2760,3290,3680,3860,5850,6990,7390,8271,109

Minimum breaking load

Construction: 8x19 S-NFC. Rope grade: TS (1370/1770 N/mm² - Dual tensile or 1570 N/mm² - Single tensile) or EHS (1770 N/mm² - Single tensile).Coating: bright lubricated (galvanized on demand).Spec ref.: ISO 4344 / ASME A 17.6.For other rope diameters or grades not specified in this catalog, please contact IPH.

Diameter 1370/1770 N/mm²Weight factor 1570 N/mm² 1770 N/mm²

8,009,5010,0011,0012,0012,7013,0016,0017,5018,0019,0022,00

5/163/8

-7/16

-1/2

-5/8

11/16-

3/47/8

[mm] [inch]

Total stretch E-ModuleConstructional stretch Elastic stretch

Max. 0,6% Max. 0,2%

Elastic Behavior

Constructional+ Elastic

5000 daN/mm²

Page 5: ELEVATOR STEEL WIRE ROPES

TRACTION DRIVE ANDCOMPENSATING ROPES FORMID / HIGH RISE ELEVATORS

Advantages and features• Special steel reinforced fiber core combines

flexibility and good elastic properties (Low elongation).

• Good resistance to bending fatigue and abrasion.

• High breaking load.• Excellent diameter stability, minimizes

vibrations and noise on ride.

5

Minimum breaking load

Construction: 8x19 W-SRFC or 8x19 S-SRFC.Rope grade: TS (1570 N/mm² - Single tensile) or EHS (1570/1770 N/mm² - Dual tensile).Coating: bright lubricated (galvanized on demand).Spec ref.: ISO 4344 / ASME A 17.6.For other rope diameters or grades not specified in this catalog, please contact IPH.

Elastic stretch Total stretch E-ModuleDiameter tolerance Constructional stretch

[No load]: 0/ +3%[At 10% MBL]: -1%

Max. 0,3%

Elastic Behavior

Max. 0,18% Constructional + Elastic

7000 daN/mm²

[kg/m] [lb/ft]

0,2600,3670,4070,4920,5860,6560,6881,0401,2441,3201,470

0,1750,2470,2730,3310,3940,4410,4620,6990,8360,8870,988

Diameter

[kN] [lb]

43,660,968,281,797,2107112171205214240

980013700153001840021900241002520038400461004810054000

1570/1770 N/mm²Weight factor

[kN] [lb]

40,356,963,076,290,7101107161193204227

910012800142001710020400227002410036200434004590051000

1570 N/mm²

8,009,5010,0011,0012,0012,7013,0016,0017,5018,0019,00

5/16 3/8

- 7/16

- 1/2

- 5/8

11/16 -

3/4

[mm] [inch]

IPH 819SR

Page 6: ELEVATOR STEEL WIRE ROPES

TRACTION DRIVE AND COMPENSATING ROPES FOR HIGH SPEED ELEVATORS

Advantages and features• Independent full steel core combines good

flexibility and minimizes rope stretch.• High resistance to bending fatigue and

abrasion.• High breaking load.• Excellent diameter stability, minimizes

vibration and noise in elevators working in high rise buildings.

• High rope life during service.

6

Minimum breaking load

Construction: 8x19 W-IWRC or 8x19 S-IWRC.Rope grade: TS (1570 N/mm² - Single tensile) or EHS (1570/1770 N/mm² - Dual tensile).Coating: bright lubricated (galvanized on demand).Spec ref.: ISO 4344 / ASME A 17.6.For other rope diameters or grades not specified in this catalog, please contact IPH.

[kN] [lb]

41,158,064,377,792,5104109164197208232

920013000145001750020800234002450036900443004680052200

[kg/m] [lb/ft]

0,2650,3740,4150,5020,5980,6690,7021,0611,2691,3461,499

0,1780,2520,2790,3370,4020,4500,4720,7130,8530,9051,008

Diameter

[kN] [lb]

44,162,168,983,399,1109114174209218245

990014000155001870022300245002560039100470004900055100

1570/1770 N/mm²Weight factor 1570 N/mm²

8,009,5010,0011,0012,0012,7013,0016,0017,5018,0019,00

5/16 3/8

- 7/16

- 1/2

- 5/8

11/16 -

3/4

[mm] [inch]

Elastic stretch Total stretch E-ModuleDiameter tolerance Constructional stretch

[No load]: 0/ +3%[At 10% MBL]: -1%

Max. 0,12%

Elastic Behavior

Max. 0,18%Constructional

+ Elastic7000 daN/mm²

IPH 819FS

Page 7: ELEVATOR STEEL WIRE ROPES

HIGH PERFORMANCE WIRE ROPESWire ropes with compacted strands are specially designed for facilities with extreme operation conditions. Due to its compacted strands, the contact surface on sheaves increases, minimizing vibration, wear and noise while working.

This is the result of the reduced superficial pressure on the sheaves; which also increases the rope’s service life and reduces wear on the sheaves. The increase of the metallic area due to the compacted strands reduces the elongation properties and increases the breaking load of the rope.

IPH 819EC

Advantages and features• Lubricated high density sisal fiber core with

perfect diameter uniformity.• Increase of metallic area due to the compacted

strands. Increase of breaking load and lower elongation.

• Higher resistance to bending fatigue which increases rope service life.

• Compacted strands improve abrasion resistance and minimizes vibration and noise on ride.

Construction: 8xK19 S-NFC.Rope Grade: TS (1570 N/mm² - Single tensile) or EHS (1770 N/mm² - Single tensile).Coating: bright lubricated (galvanized on demand).Spec ref.: ISO 4344 / ASME A17.6.For other rope diameters or grades not specified in the catalog, please contact IPH.

[kN] [lb]

95,299,7151180190212

214002240033900405004270047700

[kN] [lb]

86,090,2136163172192

193002030030600366003870043200

[kg/m] [lb/ft]

0,6000,6300,9501,1401,2001,340

0,4030,4230,6380,7660,8080,900

Minimum breaking load

Diameter 1570 N/mm²Weight factor 1770 N/mm²

12,7013,0016,0017,5018,0019,00

1/2-

5/811/16

-3/4

[mm] [inch]

Elastic Behavior

7

Diameter tolerance

[No load]: 2/ +5%[At 10% MBL]: 0/ +3%

Total stretch E-ModuleConstructional stretch Elastic stretch

Max. 0,6% Max. 0,2%Constructional

+ Elastic5000 daN/mm²

Page 8: ELEVATOR STEEL WIRE ROPES

Construction: 8xK19 S-IWRC. Rope grade: TS (1570 N/mm² - Single tensile) or EHS (1770 N/mm² - Single tensile). Coating: bright lubricated (galvanized on demand). Spec ref.: ISO 4344 / ASME A17.6.For other rope diameters or grades not specified in this catalog, please contact IPH.

Advantages and features• High flexibility steel core with special

configuration.• Increase of metallic area due to the compacted

strands. Increase of breaking load and lower elongation.

• Higher bending fatigue resistance improving service life.

• Compacted strands improve abrasion resistance and minimizes vibration and noise on ride.IPH 819SC

8

[kN] [lb]

117123186223235262

263002770041800501005280058900

[kN] [lb]

105110168201212236

236002470037800452004760053100

[kg/m] [lb/ft]

0,7200,7501,1401,3601,4401,600

0,4840,5040,7660,9140,9681,075

Minimum breaking load

Diameter 1570 N/mm²Weight factor 1770 N/mm²

12,7013,0016,0017,5018,0019,00

1/2-

5/811/16

-3/4

[mm] [inch]

Elastic Behavior

HIGH PERFORMANCE WIRE ROPES

Diameter tolerance

[No load]: 0/ +3%[At 10% MBL]: -1%

Total stretch E-ModuleConstructional stretch Elastic stretch

Max. 0,12% Max. 0,18%Constructional

+ Elastic7000 daN/mm²

Page 9: ELEVATOR STEEL WIRE ROPES

9

HIGH PERFORMANCE WIRE ROPES

Construction: 9x19 S or 9x21 F according to diameter - IWRC. Rope grade: TS (1570 N/mm² - Single tensile) or EHS (1770 N/mm² - Single tensile). Coating: bright lubricated (galvanized on demand). Spec ref.: ISO 4344 / ASME A17.6. For other rope diameters or grades not specified in this catalog, please contact IPH.

Advantages and features• 9 strand configuration with steel core provides

a very round surface.• Increasing the number of wires makes rope

more flexible.• Decreases contact pressure on groove with less

sheave wear.• Increase of bending fatigue resistance.• Very good diameter stability during service.

[kN] [lb]

677591

122127194232245273366

15100169002050027400285004360052200551006140082300

[kN] [lb]

606781

108113172206218242325

13500151001820024300254003870046300490005440073100

[kg/m] [lb/ft]

0,3800,4200,5100,6700,7101,0701,2801,3501,5102,020

0,2550,2820,3430,4500,4770,7190,8600,9071,0151,357

Minimum breaking load

Diameter 1570 N/mm²Weight factor 1770 N/mm²

9,5010,0011,0012,7013,0016,0017,5018,0019,0022,00

3/8--

1/2-

5/811/16

-3/4

-

[mm] [inch]

IPH 921SElastic Behavior

Diameter tolerance

[No load]: +2%[At 10% MBL]: -1%

Total stretch E-ModuleConstructional stretch Elastic stretch

Max. 0,10% Max. 0,12%Constructional

+ Elastic9000 daN/mm²

Page 10: ELEVATOR STEEL WIRE ROPES

10

COMPENSATING ROPES

Construction: 8x19S-SFC up to 5/8” and 8x25F-SFC up to 7/8.Rope grade: TS (1370/1770 N/mm² - Dual tensile).Coating: bright lubricated (galvanized on demand).Spec ref.: ISO 4344 / ASME A17.6.For other rope diameters or grades not specified in this catalog, please contact IPH.

[lb]

66009300

10300125001490016700175002650031700335003730050100

[kN]

29,441,546,055,766,274,277,7118141149166223

[kg/m] [lb/ft]

0,2180,3070,3400,4110,4900,5480,5750,8701,0401,1001,2301,650

0,1460,2060,2280,2760,3290,3680,3860,5850,6990,7390,8271,109

Minimum breaking load

Diameter Weight factor 1370/1770 N/mm²

8,009,5010,0011,0012,0012,7013,0016,0017,5018,0019,0022,00

5/163/8

-7/16

-1/2

-5/8

11/16-

3/47/8

[mm] [inch]

IPH 819COMP

Page 11: ELEVATOR STEEL WIRE ROPES

11

COMPENSATING ROPES

Construction: 6x36 WS-SFC.Rope grade: 1960 N/mm² - Single tensile.Coating: bright lubricated (galvanized on demand).Spec ref.: ISO 4344 / ISO 2408.For other rope diameters or grades not specified in this chart, please contact IPH.

[kN] [lb]

166210232259313373404437472507544582622662704748792838885934

3730047200522005820070400839009080098200

106100114000122300130800139800148800158300168200178000188400198900210000

[kg/m] [lb/ft]

0,9201,1601,3001,4401,7402,1102,2902,4802,6802,8803,0903,3003,5303,7604,0004,2404,5004,7605,0205,300

0,6180,7790,8740,9681,1691,4181,5391,6661,8011,9352,0762,2172,3722,5272,6882,8493,0243,1993,3733,561

Minimum breaking load

Diameter Weight factor 1960 N/mm²

16,0018,0019,0020,0022,0024,0025,0026,0027,0028,0029,0030,0031,0032,0033,0034,0035,0036,0037,0038,00

[mm]

IPH 636

Page 12: ELEVATOR STEEL WIRE ROPES

OVERSPEED CONTROLLERS GOVERNOR ROPES

IPH 825E

12

[kN] [lb]

46,887,6133141169166

105001970029900317003780037300

[kN] [lb]

41,577,7118141149166

93001750026500317003350037300

[kg/m] [lb/ft]

0,3070,5750,8701,0401,1001,230

0,2060,3860,5850,6990,7930,827

Minimum breaking load

Construction: 8x25 F-SFC.Rope Grade: TS (1370/1770 N/mm² - Dual tensile) or EHS (1770 N/mm² - Single tensile).Coating: bright lubricated (galvanized on demand). Spec ref.: ISO 4344 / ASME A 17.6.For other rope diameters or grades not specified in this catalog, please contact IPH.

Diameter 1370 / 1770 N/mm²Weight factor 1770 N/mm²

9,5013,0016,0017,5018,0019,00

3/81/25/8

11/16-

3/4

[mm] [inch]

Page 13: ELEVATOR STEEL WIRE ROPES

IPH VALUE

1. Detailed and strict process controls that includes:

2. Traceability and certification.

3. Customized engineering design.

4. Skill staff.

5. Customer orientation.

FINAL INSPECTIONDimensional controls, a complete visual inspection and a verification of the production records are carried out at this stage.

FATIGUE TESTSSpecial bending fatigue benches for rope testing allow us to monitor the quality and stability of the entire process under different conditions.

TENSILE STRENGTH / ELONGATION TESTSIn tensile strength test benches, diameter reduction under load and elongation is monitored.

Tension Setpoint (t):Hold Time (s):

Initial Lenght (mm): Ramp Time (s):

Load Rate (t/min):

Max Tension (t):Max Elongation (mm):

Max Elongation (%): Max Torque (Nm):Min Torque (Nm):

10120006010

7804--------

0.0

0.00

17.3

0.81

34.5

1.61

51.8

2.42

69.1

3.23

86.3

4.030

4

8

2

6

10

Tens

ion

(t)

Elongation (%)

Elongation (mm)CERTIFICATING OF TESTING

13

• Metallographic properties (grain size, metallographic structure, inclusions, segregation).

• Mechanical properties (tensile strength, hardness, ductility, bending fatigue, stretch, torsion).

• Chemical properties (chemical composition, coating control, lubricant content).

• Dimensional properties (diameter, ovalization, density, length, mass, helix preforming).

Page 14: ELEVATOR STEEL WIRE ROPES

LATIN AMERICA’S MOST LEADINGEDGE INDUSTRIAL LOGISTICS SYSTEM

14

Founded in 1949 in Buenos Aires, Argentina, IPH has become one of the major players in the manufacturing of steel wire ropes in Latin America, placing itself into a position of leadership through the specialization in achieving solutions for the highest demands in the market.

Since its beginnings, IPH developed a business model based on innovation and high technology investment. Its high quality and customer service standards allow the company to be present among the most competitive markets in the five continents.

Located in Buenos Aires, Argentina, it´s plant features 45,000 covered square meters and its production capacity reaches up to 1,500 tons per month. It combines cutting edge technology, highly skilled human resources and a quality management system complying with the leading international standards.

IPH’s vertically integrated production process planning involves all steel wire rope’s components, from its own manufacture of wires, fiber and steel cores for its ropes to wooden or steel reels and packaging according to customers specifications. This Integration Model is key to the design optimization, productive versatility and sustainability and quality assurance of finished products.

In its two modern Service Centers located in Buenos Aires - Argentina and São Paulo - Brazil, IPH keeps the widest stock of finished goods and facilities featuring state-of-the-art equipment and processes to provide with an excellent customer service and after sale support. IPH carries out multiple purpose steel wire ropes slings manufacturing, cut to length, polyester slings manufacturing, finished product conditioning, lab tests and certification, supplying the market with the most integral proposal on load lifting and handling solutions.

The factory, combined with the two sales and service centers, confers to IPH a highly efficient operation configuring the most modern industrial and logistic system in Latin America.

Page 15: ELEVATOR STEEL WIRE ROPES

Itapevi Service CenterSão Paulo, Brazil.

San Miguel PlantBuenos Aires, Argentina.

Bella Vista Service CenterBuenos Aires, Argentina.

15

Page 16: ELEVATOR STEEL WIRE ROPES

HEADQUARTERS Av. Arturo Illia 4001B1663HRI – San MiguelBuenos Aires – ArgentinaT: (54.11) 4469-8100F: (54.11) [email protected]@iphglobal.com

BRASILIAN BRANCHAvenida Nova São Paulo 110 – ItaquiCEP 06696-100 – Itapevi – SP – BrasilT/F: (55.11) [email protected]@iphglobal.com

www.iphglobal.com

IPH. EVOLUTION AS AN ATTITUDE

The information displayed in this brochure is updated at the moment of being released. IPH and the manufacturers depicted have the right to modify and adapt its content and specifications as they please without this having any liability. All pictures shown are for illustration purpose only and merely indicative and they may vary due to changes and modifications without previous notice. The entire content of this publication is exclusive property of IPH.

©Copyright (2019) IPH SAICF.All rights reserved.