SPECIAL WIRE ROPES THE ADVANCED LINE

SPECIAL WIRE ROPESTHE ADVANCED LINE

Quality Products, Outstanding Service and Comprehensive Technical Support – It’s what today’s industries expect from their supplier partners. And that’s what WireCo WorldGroup is all about.

WireCo WorldGroup is the global market, manufacturing and technical leader in wire and synthetic rope manufacturing, providing a consultative approach to offer customers a single, reliable source for performance matched solutions to fit their specific application and budget needs. But it doesn‘t stop there. WireCo WorldGroup offers clients the education and expertise needed to enhance product performance and value.

With our comprehensive range of trusted, global brands we deliver unmatched tech-nical expertise and innovation as well as unparalleled quality assurance meeting and exceeding international quality certifications.

WireCo WorldGroup is on the ground everywhere you are - with manufacturing and distribution facilities all around the world and more than 4,500 global employees supporting these efforts. Our customers enjoy global availability for a consistent, responsive supply no matter where and when they need it.

INTRODUCTION

Already in the 6th generation Oliveira‘s goal is to provide valuable solutions to our customers. Our products meet the international standards and offer an excellent value to your application.

O – 2

O – 12 NR Maxipact (Option PPI)O – 14 NR15 Maxilift (Option PPI)O – 16 Towerlift 15O – 18 LT 24 KO – 20 LT 24 C

O – 10 ROTATION-RESISTANT ROPES

O – 22 NON-ROTATION-RESISTANT ROPES

O – 24 HD 8 K (Option PPI)O – 26 HD 9 K (Option PPI)O – 28 SC 6 KO – 30 SC 8 C (Option PPI)O – 32 DP 8 K (Option PPI)O – 34 DP 10 KO – 36 LP 5

O – 02 IntroductionO – 03 ContentsO – 04 General DefinitionsO – 07 Rope Selection by Application

O – 38 Discard CriteriaO – 40 Conversion Table

CONTENTS

O – 3

GENERAL DEFINITIONS

PPI

ParallelConstruction

PARALLEL LAY ROPES

In consequence of being not only a steel wire rope producer but also a syn-thetic rope manufacturer, Oliveira has a strong and deep know-how of plastic and its applications. The PPI operation is applied during the Oliveira process in one continuous operation which guarantees a perfect impregnation and equal stress and tension of all the components. Resulting the plastic forms only small braces between the strands so they can keep their flexibility to give in to the relative movements within the rope.

Positive effects:l Allows a homogeneous stress distribution in the ropel Improves the structural stabilityl Encapsulates the lubricant in the corel Protects the core from corrosion

Resulting in:l A longer service lifel Keeping its non rotational properties in the most severe conditionsl Internal rope protection against corrosive environmentl Favouring outer maintenance

PPI - PLASTIC PROTECTED IMPREGNATION

In a non parallel lay rope all wires and strands have different lay length.The high stress concentration at the crossover point leads to an early internal failure. In a parallel lay rope all wires and strands have the same lay length.The linear contact leads to an optimal stress distribution. Furthermore the com-pacted parallel design leads to a higher fill factor and breaking strength.

cross lay (non-parallel) stress concentration

parallel lay stress distribution

O – 4

Compacted

Swivel

Lubricated

OLIVEIRA is using the most improved and updated technology in the world (multiroll system) for compacting the strands, resulting in:l Perfect control of the calibration and of the cross sectionl No outer surface wearing and injuringl No peel-off of the zinc coatingl No damage of the inner wires, thanks to the gradual laminationl All these properties lead the ropes to the highest performance and l resistance to fatigue, when compared with the other usual compacting l technologies.

COMPACTING

Rotation resistant ropes can be used with a swivel. All other rope constructions may not be used with a swivel!

ISO 21669 – General guidance on swivel use (rotation-resistance)l Less than or equal to 1 turn/1000d lifting a load equivalent to 20%MBF, a swivel can be usedl Greater than 1 turn but no greater than 4 turns/1000d – a swivel may be used subject to the recommendations of the rope manufacturer and/or approval of a competent personl Greater than 4 turns/1000d – a swivel should not be used

SWIVEL USE

As a standard feature, Oliveira special wire ropes receive intensive lubrication during the production process. This in-process treatment will provide the rope with ample protection against corrosion and it is meant to reduce the friction between the elements which make up the rope as well as the friction between rope and sheaves or drums. This lubrication, however, only lasts for a limited time and should be reapplied periodically.

LUBRICATED

conventional strand compacted strand

No Swivel

Oliveira special wire ropes are produced within a tolerance range between +0% and +5%. Generally the standard production tolerance is at the upper limit of the tolerance range, between +1% and +4%. For this reason Oliveira special wire ropes fulfill the requirements of the famous drum manufacturers.

PRODUCTION TOLERANCE

Tolerance

+/-

O – 5

GENERAL DEFINITIONS

conventional strand compacted strand

A drum coiling a rope in more than one layer is a multiple layer system with new demands to a wire rope. l Low diameter reduction under tension l Crushing resistance in crossovers and layer crossoversl Extreme smooth surface for less indentations or pressure in crossovers

The following rope properties are required for a long service life:

l Lang‘s lay to prevent indentations

l Compacted outer strands to prevent indentations

In a conventional rope, an external load creates a moment which tries to un-twist the rope. A rotation resistant steel wire rope has a steel core which is an independent rope, closed in the opposite direction to the outer strands. Under load, the core tries to twist the rope in one direction, the outer strands try to twist it in the opposite direction. The geometrical design of a rotation resistant wire rope is such that the moments in the core and the outer strands com-pensate each other over a wide load spectrum, so that even with great lifting heights practically no rope twist occurs.

ROTATION-RESISTANT ROPES

MULTIPLE LAYER SPOOLING

Lang‘s lay ropes: no indentations of outer wires regular lay ropes: indentations of outer wires

O – 6

ROPE SELECTION BY APPLICATION

HOIST ROPEl OLIVEIRA HD 8 K (Option PPI)

BOOM HOISTl OLIVEIRA HD 8 K (Option PPI)

TROLLEYl OLIVEIRA HD 8 K (Option PPI)l OLIVEIRA SC 8 C (Option PPI)

CONTAINER CRANE



TROLLEYl OLIVEIRA HD 8 K (Option PPI)l OLIVEIRA SC 8 C (Option PPI)

SHIP UNLOADER

HOIST ROPE l OLIVEIRA TOWERLIFT 15l OLIVEIRA LT 24 Cl OLIVEIRA LT 24 K

BOOM PENDANTl OLIVEIRA HD 8 K (Option PPI)

TROLLEYl OLIVEIRA SC 8 C (Option PPI)l OLIVEIRA SC 6 K

TOWER CRANE

HOIST ROPEl OLIVEIRA HD 8 K (Option PPI)l OLIVEIRA SC 8 C (Option PPI)l OLIVEIRA SC 6 K

STEELWORKS LADLE

Please note: Option PPI if temperature is bellow 115 degrees C on the surface of the rope!

O – 7

HOIST ROPEl OLIVEIRA NR MAXIPACT (Option PPI)l OLIVEIRA NR 15 MAXILIFT (Option PPI)


DECK CRANE


TELESCOPIC MOBILE CRANE

HOIST ROPEl OLIVEIRA NR MAXIPACT

(Option PPI)

BOOM HOISTl OLIVEIRA HD 8 K

(Option PPI)

AUXILIARY HOISTl OLIVEIRA NR MAXIPACT

(Option PPI)

OFFSHORE PEDESTAL CRANE

HOIST ROPEl OLIVEIRA NR MAXIPACT (Option PPI)l OLIVEIRA NR 15 MAXILIFT (Option PPI)l OLIVEIRA LT 24 K

BOOM HOISTl OLIVEIRA DP 8 K (Option PPI)l OLIVEIRA HD 8 K (Option PPI)

AUXILIARY HOISTl OLIVEIRA NR MAXIPACT (Option PPI)l OLIVEIRA NR 15 MAXILIFT (Option PPI)

LATTICE BOOM CRAWLER CRANE

HOIST ROPEl OLIVEIRA HD 8 K (Option PPI)l OLIVEIRA DP 8 K (Option PPI)

RUBBER TIRED GANTRY / RAIL MOUNTED GANTRY

O – 8

HOIST ROPEl OLIVEIRA HD 8 K (Option PPI)l OLIVEIRA DP 8 K (Option PPI)

STRADDLE CARRIERS

HOIST ROPEl OLIVEIRA NR 15 MAXILIFT (Option PPI)

FEED ROPEl OLIVEIRA HD 8 K (Option PPI)

DRILLING / PILING



HARBOR MOBILE CRANE

HOIST ROPEl OLIVEIRA NR MAXIPACT (Option PPI)l OLIVEIRA NR 15 MAXILIFT (Option PPI)l OLIVEIRA LT 24 K BOOM HOISTl OLIVEIRA DP 8 K (Option PPI)l OLIVEIRA HD 8 K (Option PPI)

LATTICE BOOM MOBILE CRANE


BOOM PENDANTl OLIVEIRA HD 8 K (Option PPI)l OLIVEIRA DP 8 K (Option PPI)

LUFFING-JIB TOWER CRANE

O – 9

ROTATION- RESISTANT ROPESl Designed to generate reduced levels of torque and rotation when loaded. l Designed with at least two layers of strands laid helically around a center.l The direction of lay of the outer strands being opposite to that of the underlying layer.

OLIVEIRANR MAXIPACT

All cranes and performant lifting devices where non-rotating and high MBL ropes are required.

Recommended for offshore, deck cranes and marine environment.

OLIVEIRANR MAXIPACT PPI

PROPERTIES

APPLICATIONS

Compacted

NAVIGATION

// ROTATION- RESISTANT NR Maxipact (Option PPI) NR15 Maxilift (Option PPI) Towerlift 15 LT 24 K LT 24 C

// NON-ROTATION- RESISTANT

Highbreaking force

Lubricated

IMPROVEDDESIGN

Highbreaking force

Tolerance

+/-

Swivel

+PPI

RCN Diameter range [mm]

Construction Number of outer strands

Numberof wires

Number of outer load bearing wires

Average fill factor

Average spin factor

23–3 13 – 54 37xK7 18 259 126 0,716

0,85(1960 N/mm²) 0,81(2160 N/mm²)

l Temperature range of use: -50°C to +100°C

l Temperature range of use for option PPI: -50°C to +80°C

l Option PPI – only available for diameter ≥ 13mm

l Available in ordinary lay and Lang‘s lay

l Available in right hand and left hand

OVERVIEW

O – 12

nominal diameter

metallic area weight calculated aggregate breaking force minimum breaking force

1960 N/mm² 2160 N/mm² 1960 N/mm² 2160 N/mm²

mm mm² kg/m kN t [metric] kN t [metric] kN t [metric] kN t [metric]

13 94,7 0,816 185,6 18,9 204,6 20,9 157,8 16,1 165,7 16,9

14 110,0 0,949 215,6 22,0 237,6 24,2 183,3 18,7 192,5 19,6

15 125,8 1,088 246,6 25,1 271,7 27,7 209,6 21,4 220,6 22,5

16 143,7 1,245 281,7 28,7 310,4 31,7 239,4 24,4 251,4 25,6

17 161,9 1,398 317,3 32,4 349,7 35,7 269,7 27,5 283,4 28,9

18 181,6 1,562 355,9 36,3 392,3 40,0 302,5 30,9 317,7 32,4

19 203,4 1,757 398,7 40,7 439,3 44,8 338,9 34,6 355,9 36,3

20 224,6 1,930 440,2 44,9 485,1 49,5 374,2 38,2 393,0 40,1

21 247,4 2,139 484,9 49,4 534,4 54,5 412,2 42,0 432,9 44,1

22 271,3 2,342 531,7 54,2 586,0 59,8 452,0 46,1 474,7 48,4

23 297,0 2,560 582,1 59,4 641,5 65,4 494,8 50,5 519,6 53,0

24 324,3 2,790 635,6 64,8 700,5 71,4 540,3 55,1 567,4 57,9

25 352,4 3,043 690,7 70,4 761,2 77,6 587,1 59,9 616,6 62,9

26 380,7 3,270 746,2 76,1 822,3 83,9 634,2 64,7 666,1 67,9

27 410,3 3,544 804,2 82,0 886,2 90,4 683,6 69,7 717,9 73,2

28 440,6 3,802 863,6 88,1 951,7 97,0 734,0 74,9 770,9 78,6

30 508,0 4,391 995,7 101,5 1097,3 111,9 846,3 86,3 888,8 90,6

32 576,0 4,977 1129,0 115,1 1244,2 126,9 959,6 97,9 1007,8 103

34 647,1 5,586 1268,3 129,3 1397,7 142,5 1079,3 110 1133,0 116

36 733,2 6,314 1437,1 146,5 1583,7 161,5 1221,5 125 1282,8 131

38 810,7 7,014 1589,0 162,0 1751,1 178,6 1352,4 138 1418,4 145

40 896,0 7,744 1756,2 179,1 1935,4 197,4 1495,0 152 1569,0 160

42 987,5 8,519 1935,5 197,4 2133,0 217,5 1645,2 168 1730,0 176

44 1091,6 9,400 2139,5 218,2 2357,9 240,4 1818,6 185 1909,9 195

46 1198 10,374 2347,9 239,4 2587,5 263,8 1995,7 204 2095,8 214

48 1311 11,320 2569,8 262,0 2832,0 288,8 2184,3 223 2293,9 234

50 1400 12,042 2743,2 279,7 3023,1 308,3 2331,7 238 2451,2 250

52 1529,7 13,226 2998,2 305,7 3304,2 336,9 2548,8 260 2676,4 273

54 1639,4 14,128 3213,2 327,7 3541,1 361,1 2731,2 279 2868,3 292

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O – 13

OLIVEIRANR15 MAXILIFT

For all the most severe hoist applications, in-tensive use, corrosive environment... Traditional applications like mobile cranes, tower cranes, crawler cranes.

Offshore cranes, deck cranes, cargo cranes, foundation cranes (Kelly cranes), harbor cranes.

OLIVEIRANR15 MAXILIFT PPI

PROPERTIES

APPLICATIONS

NAVIGATION



Lubricated

IMPROVEDDESIGN

CompactedSwivel

+PPITolerance

+/-



Numberof wires


Average fill factor

Average spin factor

23–2 10 – 28 31xK7 15 217 105 0,701 0,85(1960 N/mm²)0,81(2160 N/mm²)23–2 30 – 50 34xK7 15 238 105 0,705






OVERVIEW

O – 14

nominal diameter


1960 N/mm² 2160 N/mm² 1960 N/mm² 2160 N/mm²


10 55,4 0,480 108,5 11,1 119,6 12,2 92,2 9,4 96,9 9,9

11 65,1 0,563 127,5 13,0 140,5 14,3 108,4 11,1 113,9 11,6

12 78,5 0,683 153,9 15,7 169,6 17,3 130,8 13,3 137,3 14,0

13 91,5 0,793 179,3 18,3 197,6 20,1 152,4 15,5 160,0 16,3

14 107,3 0,929 210,3 21,4 231,8 23,6 178,8 18,2 187,7 19,1

15 123,8 1,075 242,6 24,7 267,4 27,3 206,3 21,0 216,6 22,1

16 140,5 1,219 275,4 28,1 303,5 30,9 234,1 23,9 245,8 25,1

17 159,3 1,383 312,2 31,8 344,1 35,1 265,4 27,1 278,7 28,4

18 179,1 1,553 351,0 35,8 386,9 39,4 298,4 30,4 313,4 32,0

19 197,8 1,718 387,7 39,5 427,2 43,6 329,5 33,6 346,1 35,3

20 222,1 1,909 435,3 44,4 479,7 48,9 370,0 37,7 388,6 39,6

21 243,9 2,107 478,0 48,7 526,8 53,7 406,3 41,4 426,7 43,5

22 267,9 2,315 525,1 53,5 578,7 59,0 446,3 45,5 468,7 47,8

23 292,3 2,519 572,9 58,4 631,4 64,4 487,0 49,7 511,4 52,1

24 319,0 2,757 625,2 63,8 689,0 70,3 531,5 54,2 558,1 56,9

25 345,9 2,988 678,0 69,1 747,1 76,2 576,3 58,8 605,2 61,7

26 374,6 3,229 734,2 74,9 809,1 82,5 624,1 63,6 655,4 66,8

27 401,6 3,468 787,1 80,3 867,5 88,5 669,1 68,2 702,6 71,6

28 432,8 3,737 848,3 86,5 934,8 95,3 721,0 73,5 757,2 77,2

30 497,5 4,299 975,1 99,4 1074,6 110 828,8 84,5 870,4 88,8

32 561,5 4,848 1100,5 112,2 1212,8 124 935,5 95,4 982,4 100,2

34 638,6 5,512 1251,7 127,6 1379,4 141 1063,9 108,5 1117,3 113,9

36 721,8 6,253 1414,7 144,3 1559,1 159 1202,5 122,6 1262,9 128,8

38 798,8 6,909 1565,6 159,7 1725,4 176 1330,8 135,7 1397,6 142,5

40 887,1 7,665 1738,7 177,3 1916,1 195 1477,9 150,7 1552,1 158,3

42 986,9 8,493 1934,3 197,2 2131,7 217 1644,2 167,7 1726,7 176,1

44 1068,1 9,201 2093,5 213,5 2307,1 235 1780,5 181,6 1868,7 190,6

46 1170,1 10,128 2293,4 233,9 2527,4 258 1949,4 198,8 2047,2 208,8

48 1264,3 10,902 2478,0 252,7 2730,9 278 2106,3 214,8 2212,0 225,6

50 1389,5 11,958 2723,4 277,7 3001,3 306 2314,9 236,1 2431,1 247,9

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O – 15

The Towerlift 15 can be used for all cranes and hoisting systems where non-rotating properties are required: Tower cranes, mobile cranes, crawler cranes, offshore cranes, cargo cranes...

PROPERTIES

APPLICATIONS

OLIVEIRATOWERLIFT 15

NAVIGATION



LubricatedCompactedSwivel Tolerance

+/-



Numberof wires


Average fill factor

Average spin factor

23–2 8 – 21 27x7 15 190 105 0,648 0,850(1960 N/mm²)0,81(2160 N/mm²)23–2 22 – 50 31x7 15 217 105 0,660




OVERVIEW

O – 16

nominal diameter


1960 N/mm² 2160 N/mm² 1960 N/mm² 2160 N/mm²


8 30,6 0,26 66,0 6,73 53,5 5,46

9 38,6 0,33 83,4 8,50 67,5 6,88

10 50,2 0,43 98,4 10,03 108,4 11,06 83,7 8,54 87,8 8,95

11 60,8 0,52 119,2 12,15 131,3 13,39 101,5 10,35 106,4 10,85

12 72,4 0,62 141,9 14,47 156,4 15,95 120,8 12,32 126,6 12,91

13 85,3 0,74 167,2 17,05 184,2 18,79 142,4 14,52 149,3 15,22

14 98,7 0,85 193,5 19,73 213,2 21,74 164,7 16,79 172,7 17,61

15 115,9 1,00 227,2 23,16 250,3 25,53 193,4 19,72 202,8 20,68

16 131,0 1,13 256,8 26,18 283,0 28,85 218,9 22,32 229,6 23,41

17 148,5 1,28 291,1 29,68 320,8 32,71 247,7 25,26 259,8 26,49

18 166,4 1,43 326,1 33,26 359,4 36,65 277,4 28,29 290,9 29,66

19 186,5 1,60 365,5 37,27 402,8 41,08 310,2 31,63 325,4 33,18

20 204,2 1,76 400,2 40,81 441,1 44,98 339,6 34,63 356,2 36,32

21 226,8 1,96 444,5 45,33 489,9 49,95 377,2 38,46 395,6 40,34

22 253,3 2,18 496,5 50,63 547,1 55,79 421,4 42,97 441,9 45,06

23 276,6 2,38 542,1 55,28 597,5 60,92 459,8 46,89 482,2 49,17

24 299,5 2,58 587,0 59,86 646,9 65,97 496,9 50,67 521,2 53,15

25 324,9 2,80 636,8 64,94 701,8 71,56 540,9 55,16 567,2 57,84

26 346,8 2,99 679,7 69,31 749,1 76,39 578,0 58,94 606,2 61,82

27 381,3 3,29 747,3 76,21 823,6 83,98 634,6 64,71 665,5 67,86

28 411,6 3,55 806,7 82,26 889,1 90,66 684,6 69,81 717,9 73,21

30 468,8 4,05 918,8 93,70 1012,6 103,26 782,1 79,75 820,3 83,65

32 526,1 4,54 1031,2 105,15 1136,4 115,88 877,8 89,51 920,6 93,88

34 603,7 5,21 1183,3 120,66 1304,0 132,97 1009,3 102,92 1058,5 107,94

36 672,1 5,82 1317,3 134,33 1451,7 148,04 1124,9 114,71 1179,8 120,31

38 741,5 6,40 1453,3 148,20 1601,6 163,32 1240,9 126,54 1301,4 132,71

40 828,1 7,14 1623,1 165,51 1788,7 182,40 1371,3 139,83 1438,2 146,66

42 910,4 7,83 1784,4 181,96 1966,5 200,52 1503,9 153,36 1577,2 160,83

43 961,2 8,29 1884,0 192,11 2076,2 211,71 1611,8 164,36 1690,3 172,36

44 1004,0 8,64 1967,8 200,66 2168,6 221,14 1678,0 171,11 1759,8 179,45

45 1055,7 9,09 2069,2 211,00 2280,3 232,53 1749,4 178,39 1834,6 187,08

46 1097,4 9,47 2150,9 219,33 2370,4 241,71 1820,3 185,62 1909,0 194,66

48 1194,8 10,28 2341,8 238,80 2580,8 263,17 1985,4 202,45 2082,2 212,33

50 1307,1 11,22 2561,9 261,24 2823,3 287,90 2176,9 221,98 2283,0 232,80

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O – 17

Recommended for intensive use and severe hoist applications where rotation resistance property is required like e.g. tower cranes. For lifting applications with not less than 2 falls.

PROPERTIES

APPLICATIONS

NAVIGATION



LubricatedCompactedSwivel Tolerance

+/-

OLIVEIRALT 24 K



Numberof wires


Average fill factor

Average spin factor

23–1 7,2 - 20 24xK7 12 169 84 0,6830,840(1960 N/mm²)

25 21 - 48 24xK17 12 289 204 0,694


l Available in Lang‘s lay


OVERVIEW

O – 18

nominal diameter


1960 N/mm² 1960 N/mm²

mm mm² kg/m kN t [metric] kN t [metric]

7,2 26,6 0,229 52,2 5,32 43,7 4,46

8 32,3 0,280 63,4 6,47 55,1 5,62

9 41,1 0,356 80,6 8,21 69,6 7,10

10 53,5 0,464 105 10,7 88,2 8,99

11 64,8 0,560 127 13,0 108 11,0

12 77,5 0,669 152 15,5 128 13,1

12,7 86,3 0,748 169 17,2 142 14,5

13 89,6 0,779 176 17,9 149 15,2

14 104 0,907 205 20,9 174 17,8

15 121 1,054 237 24,1 198 20,2

16 139 1,204 272 27,7 230 23,4

17 154 1,336 302 30,8 256 26,1

18 173 1,508 340 34,7 294 30,0

19 195 1,694 382 39,0 324 33,0

20 217 1,883 425 43,3 354 36,1

21 241 2,100 473 48,2 402 40,99

22 263 2,284 515 52,5 433 44,12

24 317 2,751 622 63,4 526 53,66

26 370 3,203 724 73,9 610 62,20

28 427 3,713 837 85,3 706 72,0

30 490,1 4,243 961 97,9 808 82,4

32 551,2 4,801 1080 110 935 95,3

34 629,5 5,478 1234 126 1047 107

35 665 5,783 1303 133 1109 113

36 705 6,133 1381 141 1165 119

38 779 6,778 1528 156 1295 132

40 879 7,643 1722 176 1429 146

41 921 8,038 1805 184 1498 153

42 967 8,367 1895 193 1573 160

44 1053 9,173 2065 211 1714 175

46 1144 9,951 2243 229 1862 190

48 1263 10,94 2475 252 2055 210

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O – 19

OLIVEIRALT 24 C

All lifting applications when MBL is not critical, and when rotation resistant properties only are required.For lifting applications with not less than 2 falls.

PROPERTIES

APPLICATIONS

NAVIGATION



LubricatedSwivel Tolerance

+/-



Numberof wires


Average fill factor

Average spin factor

23–1 7,2 – 24 24x7 12 169 84 0,629

0,830(1960 N/mm²)0,810(2160 N/mm²)




OVERVIEW

O – 20

nominal diameter


1960 N/mm² 2160 N/mm² 1960 N/mm² 2160 N/mm²


7,2 24,3 0,209 47,6 4,86 52,5 5,35 39,5 4,03 42,5 4,34

8 30,8 0,266 60,3 6,15 66,5 6,78 50,1 5,11 53,9 5,49

9 38,5 0,333 75,5 7,70 83,2 8,49 62,7 6,39 67,4 6,87

10 50,0 0,433 97,9 9,99 108 11,0 80,5 8,21 87,4 8,91

11 60,7 0,527 119 12,1 131 13,4 98,8 10,1 106 10,8

12 71,2 0,614 140 14,2 154 15,7 116 11,8 125 12,7

13 83,8 0,727 164 16,8 181 18,5 136 13,9 147 15,0

14 95,6 0,829 187 19,1 206 21,1 156 15,9 167 17,1

15 111 0,956 217 22,1 239 24,4 180 18,4 194 19,7

16 127 1,105 250 25,5 275 28,1 207 21,1 223 22,7

17 143 1,235 279 28,5 308 31,4 232 23,7 249 25,4

18 160 1,385 313 31,9 345 35,2 260 26,5 279 28,5

19 180 1,561 353 36,0 389 39,7 293 29,9 315 32,2

20 198 1,715 388 39,6 428 43,6 322 32,9 347 35,4

22 237 2,060 465 47,4 513 52,3 386 39,4 415 42,3

24 283 2,449 554 56,5 611 62,3 460 46,9 495 50,5

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O – 21

NON-ROTATION- RESISTANT ROPESl Generate high levels of torque and rotation when loaded. Due to that the non-rotation- resistant ropes (Rotational) must not be used with a swivel.l Designed with at least two layers of strands laid helically around a center. l The direction of lay of the outer strands being same to that of the underlying layer.

OLIVEIRAHD 8 K

When rotation resistant ropes are not required (twin hoist systems with right and left ropes, small heights). Hoist for steel mill cranes, container cranes, floating cranes and boom hoist for deck cranes, luffing and mobile cranes, grab cranes

OLIVEIRAHD 8 K PPI

PROPERTIES

APPLICATIONS

NAVIGATION

// ROTATION- RESISTANT

// NON-ROTATION- RESISTANT HD 8 K (Option PPI) HD 9 K (Option PPI) SC 6 K SC 8 C (Option PPI) DP 8 K (Option PPI) DP 10 K LP 5

Compacted LubricatedNo Swivel Tolerance

+/- +PPI



Numberof wires


Average fill factor

Average spin factor

03 8 – 11 8xK12 8 145 96 0,663

0,850(1960 N/mm²)0,810(2160 N/mm²)

03 12 – 15 8xK17 8 185 136 0,669

09 16 – 28 8xK26 8 257 208 0,666

11 30 – 42 8xK31 8 297 248 0,670

13 44 – 60 8xK36 8 407 288 0,682






OVERVIEW

O – 24

nominal diameter


1960 N/mm² 2160 N/mm² 1960 N/mm² 2160 N/mm²


8 32,9 0,284 71,2 7,26 58,0 5,91

9 42,2 0,362 91,1 9,29 73,6 7,50

10 53,3 0,458 115 11,7 92,4 9,4

11 64,3 0,553 139 14,2 112 11,4

12 75,8 0,649 148 15,1 164 16,7 126 12,9 133 13,5

13 89,3 0,769 175 17,8 193 19,7 149 15,2 156 15,9

14 104 0,896 203 20,7 224 22,9 173 17,7 182 18,5

15 121 1,034 236 24,1 260 26,6 201 20,5 211 21,5

16 133 1,148 260 26,5 286 29,2 221 22,6 232 23,7

18 171 1,479 335 34,2 369 37,6 285 29,1 299 30,5

19 188 1,632 369 37,7 407 41,5 314 32,1 330 33,6

20 212 1,838 416 42,5 459 46,8 354 36,1 372 37,9

22 251 2,173 492 50,2 542 55,3 419 42,7 439 44,8

24 305 2,548 599 61,1 660 67,3 510 52,0 535 54,5

26 353 3,054 692 70,5 762 77,7 589 60,0 618 63,0

28 411 3,554 806 82,2 888 90,5 686 69,9 719 73,3

30 476 4,128 933 95,2 1029 105 794 81,0 833 85,0

32 543 4,694 1063 108 1172 120 905 92,3 949 96,8

34 610 5,261 1196 122 1318 134 1018 104 1067 109

36 688 5,969 1349 138 1487 152 1148 117 1204 123

38 762 6,612 1493 152 1645 168 1271 130 1332 136

40 845 7,298 1656 169 1825 186 1410 144 1479 151

41 878 7,579 1720 175 1896 193 1464 149 1536 157

42 922 7,978 1807 184 1992 203 1538 157 1613 165

44 1040 9,001 2039 208 2247 229 1736 177 1820 186

46 1129 9,780 2212 226 2438 249 1883 192 1975 201

48 1232 10,66 2415 246 2661 271 2055 210 2155 220

50 1350 11,69 2647 270 2917 297 2253 230 2363 241

52 1455 12,59 2851 291 3142 320 2427 247 2545 260

54 1563 13,54 3063 312 3375 344 2607 266 2734 279

56 1681 14,59 3295 336 3632 370 2805 286 2942 300

58 1811 15,69 3549 362 3911 399 3021 308 3168 323

60 1932 16,71 3788 386 4174 426 3224 329 3381 345

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O – 25

OLIVEIRAHD 9 K

Boom hoist for deck cranes, luffing for mobile and crawler, electric hoists , trolley for container cranes.

Recommended for all marine and offshore applications and all the most severe working environmental conditions.

OLIVEIRAHD 9 K PPI

PROPERTIES

APPLICATIONS

NAVIGATION



*The core strands are closed in the opposite lay than the outer strands, leading the HD 9 K (PPI) to have a reduced torque (lower than 6 or 8 strands ropes in generally) for a better stability of the sheave block.


+/- +PPI



Numberof wires


Average fill factor

Average spin factor

06 9 – 12 9xK16* 9 193 144 0,668

0,830(1960 N/mm²)0,810(2160 N/mm²)

07 13 – 19 9xK19* 9 256 171 0,683

10 20 – 28 9xK26 9 359 234 0,684

12 30 – 38 9xK31 9 404 279 0,691






OVERVIEW

O – 26

nominal diameter


1960 N/mm² 2160 N/mm² 1960 N/mm² 2160 N/mm²


9 42,9 0,373 84,2 8,58 92,8 9,46 69,5 7,09 74,9 7,64

10 52,9 0,459 104 10,6 114 11,7 86,0 8,77 92,2 9,40

11 63,9 0,554 125 12,8 138 14,1 104 10,6 111 11,4

12 75,4 0,650 148 15,1 163 16,6 122 12,5 132 13,4

13 91,2 0,790 179 18,2 197 20,1 148 15,1 159 16,2

14 104 0,899 203 20,7 224 22,9 168 17,2 181 18,5

15 122 1,052 239 24,3 263 26,8 198 20,1 213 21,7

16 137 1,188 269 27,4 297 30,2 223 22,7 240 24,5

18 172 1,491 338 34,5 372 38,0 280 28,6 301 30,7

19 196 1,698 384 39,2 424 43,2 318 32,4 343 35,0

20 214 1,856 420 42,8 463 47,2 349 35,6 375 38,2

22 260 2,249 509 51,9 561 57,2 423 43,1 455 46,4

24 310 2,688 608 62,0 671 68,4 505 51,5 543 55,4

25 336 2,907 658 67,1 725 74,0 546 55,7 587 59,9

26 364 3,163 714 72,8 787 80,3 593 60,4 638 65,0

28 420 3,642 823 83,9 906 92,4 683 69,6 734 74,9

30 484 4,207 950 96,8 1046 107 807 82,3 848 86,4

32 558 4,826 1093 111 1204 123 929 94,7 975 99,5

34 630 5,472 1235 126 1361 139 1050 107 1102 112

35 662 5,730 1298 132 1430 146 1103 113 1159 118

36 704 6,118 1380 141 1521 155 1173 120 1232 126

38 784 6,791 1537 157 1694 173 1307 133 1372 140

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O – 27

OLIVEIRASC 6 K

Can be used for all hoist and pulling applications when a higher MBL instead of 6 strandsconventional ropes is required. Manufacturing of slings with a high MBL.Mainly used for logging (forest industry).

PROPERTIES

APPLICATIONS

NAVIGATION




+/-



Numberof wires


Average fill factor

Average spin factor

02 10 – 13 6xK19 6 163 114 0,6660,860(1960 N/mm²)

06 14 – 19 6xK26 6 205 156 0,663

0,840(1960 N/mm²)

08 20 – 29 6xK31 6 235 186 0,675

09 30 – 52 6xK36 6 265 216 0,675




OVERVIEW

O – 28

nominal diameter


1960 N/mm² 1960 N/mm²


10 51,9 0,444 102 10,4 87,7 8,94

11 63,9 0,544 125 12,8 107 10,9

12 74,5 0,636 146 14,9 126 12,8

13 88,9 0,763 174 17,8 150 15,3

14 103 0,874 201 20,5 169 17,3

15 116 0,985 227 23,1 191 19,5

16 133 1,129 260 26,5 219 22,3

17 152 1,289 298 30,4 251 25,5

18 168 1,428 329 33,5 277 28,2

19 189 1,604 370 37,7 311 31,7

20 209 1,781 410 41,8 345 35,2

22 255 2,163 500 51,0 419 42,7

24 308 2,614 603 61,5 504 51,4

25 329 2,796 645 65,8 543 55,3

26 365 3,087 715 72,9 598 61,0

28 413 3,525 810 82,6 682 69,5

29 448 3,807 877 89,5 738 75,2

30 477 4,053 935 95,4 787 80,2

32 540 4,606 1059 108,0 891 90,8

34 614 5,222 1203 122,7 1012 103,2

35 653 5,559 1280 130,5 1076 109,8

36 687 5,847 1346 137,2 1132 115,4

38 765 6,349 1499 152,9 1261 128,6

40 850 7,233 1667 170,0 1402 142,9

42 928 7,913 1819 185,5 1530 156,0

44 1032 8,800 2023 206,3 1702 173,5

46 1121 9,546 2197 224,0 1847 188,4

48 1221 10,40 2393 244,0 2012 205,2

50 1322 11,27 2591 264,2 2179 222,2

52 1434 12,24 2811 286,6 2364 241,1

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O – 29

OLIVEIRASC 8 C

Can be used for all applications as the HD 8 K PPI when a very high MBL is not required.Can be used for flexible slings.

OLIVEIRASC 8 C PPI

PROPERTIES

APPLICATIONS

NAVIGATION



LubricatedNo Swivel Tolerance

+/- +PPI



Numberof wires


Average fill factor

Average spin factor

03 8 – 15 8x17 8 185 136 0,618

0,830(1960 N/mm²)

09 16 – 28 8x26 8 257 208 0,634

11 30 – 44 8x31 8 297 248 0,633

13 46 – 62 8x36 8 421 288 0,651






OVERVIEW

O – 30

nominal diameter


1960 N/mm² 1960 N/mm²


8 30,5 0,262 59,8 6,10 49,7 5,06

9 38,9 0,334 76,2 7,77 63,3 6,45

10 48,0 0,412 94,1 9,60 78,1 7,97

11 58,6 0,503 115 11,7 95,4 9,72

12 70,5 0,604 138 14,1 115 11,7

13 82,5 0,711 162 16,5 134 13,7

14 96,4 0,830 189 19,3 157 16,0

15 111 0,950 217 22,1 180 18,3

16 129 1,107 252 25,7 209 21,3

18 161 1,386 316 32,2 262 26,8

19 178 1,531 349 35,5 289 29,5

20 199 1,720 391 39,9 325 33,1

22 240 2,066 471 48,1 391 39,9

24 288 2,466 565 57,6 469 47,8

26 332 2,860 652 66,5 541 55,2

28 391 3,369 767 78,2 637 64,9

30 450 3,868 883 90,0 733 74,7

32 506 4,350 993 101 824 84,0

34 569 4,901 1115 114 925 94,4

35 620 5,335 1215 124 1008 103

36 646 5,553 1267 129 1052 107

38 721 6,205 1413 144 1173 120

40 794 6,829 1557 159 1292 132

41 832 7,169 1630 166 1353 138

42 872 7,495 1709 174 1419 145

44 958 8,230 1877 191 1558 159

46 1075 9,260 2107 215 1749 178

48 1183 10,18 2318 236 1924 196

50 1286 11,08 2521 257 2093 213

52 1391 11,97 2726 278 2263 231

54 1500 12,89 2939 300 2440 249

56 1593 13,69 3122 318 2591 264

58 1705 14,65 3342 341 2774 283

60 1828 15,75 3584 365 2975 303

62 1953 16,81 3828 390 3177 324

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O – 31

OLIVEIRADP 8 K

When an extremely high MBL is required for a multipart reeving hoist system: electric hoists,twin hoists systems, boom hoist and pendant rope for mobile cranes, tower cranes and all marine equipments.

OLIVEIRADP 8 K PPI

PROPERTIES

APPLICATIONS


NAVIGATION



Lubricated

Highbreaking force

CompactedNo Swivel Tolerance

+/-

PPI



Numberof wires


Average fill factor

Average spin factor

03 6,4 – 7,2 8xK12 8 105 96 0,701

0,860(2160 N/mm²)

03 8 – 17 8xK17 8 239 136 0,710

09 18 – 28 8xK26 8 311 208 0,712

11 30 – 38 8xK31 8 351 248 0,721






l Fleet angle must be < 1°30‘

OVERVIEW

O – 32

nominal diameter


2160 N/mm² 2160 N/mm²


6,4 22,3 0,191 48,2 4,91 41,4 4,22

7 27,2 0,233 58,8 5,99 50,5 5,15

7,2 28,6 0,245 61,9 6,31 53,2 5,42

8 35,2 0,301 76 7,75 64,1 6,54

8,5 39,9 0,341 86,1 8,78 73,3 7,47

9 45,4 0,388 98 10 82,3 8,39

10 55,6 0,475 120 12,2 102 10,4

11 66,3 0,567 143 14,6 123 12,6

12 79,4 0,678 171 17,5 147 15

13 95,2 0,814 206 21 176 18

14 109 0,935 236 24,1 203 20,7

15 128 1,092 276 28,1 237 24,2

16 142 1,216 307 31,3 264 26,9

17 163 1,398 352 35,9 303 30,9

18 180 1,542 390 39,8 335 34,2

19 202 1,729 437 44,6 376 38,3

20 221 1,896 478 48,7 411 41,9

22 270 2,308 582 59,4 501 51,1

24 328 2,81 709 72,3 606 61,8

26 377 3,229 815 83,1 701 71,5

28 438 3,74 945 96,4 810 82,5

30 508 4,338 1097 112 942 96,1

32 575 4,901 1242 127 1066 109

34 659 5,616 1423 145 1220 124

36 733 6,246 1583 161 1358 138

38 821 7,005 1774 181 1524 155

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O – 33

When an extremely high MBL is required for a multipart reeving hoist system: electric hoists,twin hoist systems, boom hoist and pendant rope for mobile cranes, tower cranes and all marine equipment.

PROPERTIES

APPLICATIONS

OLIVEIRADP 10 K

NAVIGATION



Highbreaking force


LubricatedCompactedNo Swivel Tolerance

+/-



Numberof wires


Average fill factor

Average spin factor

05 14 – 18 10xK17 10 243 170 0,7500,850(2160 N/mm²)




OVERVIEW

O – 34

nominal diameter


2160 N/mm² 2160 N/mm²


14 116 0,986 250 25,5 214,5 21,88

16 151 1,289 326 33,2 279,9 28,54

18 187 1,599 404 41,2 338,0 34,47

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O – 35

Suspended gondolas and platforms.Jaw pulling device.Overhead cranes and electric hoists.Wind mill hoists and forest winches.

PROPERTIES

APPLICATIONS

NAVIGATION



OLIVEIRALP 5

OLIVEIRALP 5

LubricatedCompactedNo Swivel Tolerance

+/- +Parallel

Construction



Numberof wires


Average fill factor

Average spin factor

02 6 5x K12-CWP 5 78 60 0,633

0,860(1960 N/mm²)0,840(2160 N/mm²)

03 8,3 – 10,3 5x K19-CF 5 95 95 0,544

05 11,5 – 14 5x K26-CF 5 130 130 0,550

06 16,3 5x K31-CF 5 155 155 0,533




OVERVIEW

O – 36

nominal diameter


1960 N/mm² 2160 N/mm² 1960 N/mm² 2160 N/mm²


6 17,9 0,154 35,1 3,58 38,6 3,94 30,2 3,08 31,7 3,23

8,3 29,9 0,262 64,6 6,59 54,3 5,53

9 36,9 0,324 79,6 8,12 66,9 6,82

9,5 38,1 0,338 82,3 8,39 69,1 7,05

10,3 45,2 0,400 97,6 9,95 82,0 8,36

11,5 55,6 0,494 109 11,11 93,9 9,58

11,6 56,4 0,501 111 11,27 95,2 9,71

14 87,0 0,773 188 19,2 157,9 16,1

16,3 111 0,987 218 22,2 187,8 19,2

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O – 37

DISCARD CRITERIA

Wire ropes should be visually inspected at frequent intervals by a competent person to make sure that the rope is in a safe condition and has not reached one of the following criteria:

1) Visible broken wires (see the following tables)2) Reduction in rope diameter3) Fracture of strands4) Corrosion5) Deformation and damage

DISCARD CRITERIA ACCORDING TO ISO 4309:2010

Number of visible broken wires for ropes working in steel sheaves.

NOTE: Ropes having outer strands of Seale construction where the number of wires in each strand is 19 or less (e.g. 6 × 19 Seale) are placed in this table two rows above that row in which the construction would normally be placed based on the number of load bearing wires in the outer layer of strands.

SINGLE-LAYER AND PARALLEL-CLOSED ROPES

RCN

Number ofload-bearing wires in the

outer strandsof the rope1) n

Number of visible broken outer wires2)

Rope working (single-layer drum) Rope spooling (multi-layer drum)3)

Sections of rop working in steel sheaves and/or spooling on a single-layer drum Sections of rope spooling on a multi-layer drum

Classes M1 to M4 or class unknown4) All classes

Ordinary lay (sZ, zS) Lang lay (sS, zZ) Ordinary and Lang lay

Over a length of 6d 5)






01 n ≤ 50 2 4 1 2 4 8

02 51 ≤ n ≤ 75 3 6 2 3 6 12

03 76 ≤ n ≤ 100 4 8 2 4 8 16

04 101 ≤ n ≤ 120 5 10 2 5 10 20

05 121 ≤ n ≤ 140 6 11 3 6 12 22

06 141 ≤ n ≤ 160 6 13 3 6 12 26

07 161 ≤ n ≤ 180 7 14 4 7 14 28

08 181 ≤ n ≤ 200 8 16 4 8 16 32

09 201 ≤ n ≤ 220 9 18 4 9 18 36

10 221 ≤ n ≤ 240 10 19 5 10 20 38

11 241 ≤ n ≤ 260 10 21 5 10 20 42

12 261 ≤ n ≤ 280 11 22 6 11 22 44

13 281 ≤ n ≤ 300 12 24 6 12 24 48

n > 300 0,04 × n 0,08 × n 0,02 × n 0,04 × n 0,08 × n 0,16 × n

1) For the purposes of this International Standard, Filler wires are not regarded as load-bearing wires and are not included in the values of n.2) A broken wire has two ends (counted as one wire).3) The values apply to deterioration that occurs at the cross-over zones and interference between wraps due to fleet angle effects (and not to those sections of rope which only work in sheaves and do not spool on the drum).4) Twice the number of broken wires listed may be applied to ropes on mechanisms whose classification is known to be M5 to M8.5) d = nominal diameter of rope.

Classes M1 to M4 equates to mechanism group 1Em to 1Am | Classes M5 to M8 equates to mechanism group 2m to 5m

Please pay attention to the country- / application-specific standards.

O – 38

Number of visible broken wires for ropes working in steel sheaves.

NOTE: Ropes having outer strands of Seale construction where the number of wires in each strand is 19 or less (e.g. 18 × 19 Seale– WSC) are placed in this table two rows above that row in which the construction would normally be placed based on the number of wires in the outer layer of strands.

ROTATION-RESISTANT ROPES

RCN

Number of outer strands or number of load-bearing wires

in the outer strands of the rope1) n

Number of visible broken outer wires2)

Rope working on a single-layer drum Rope spooling on a multi-layer drum3)

Sections of rop working in steel sheaves and/or spoolingon a single-layer drum

Sections of rope spooling on a multi-layer drum





21 4 strands n ≤ 100 2 4 2 4

22 3 or 4 strands n ≥ 100 2 4 4 8

11 or more outer strands

23–1 71 ≤ n ≤ 100 2 4 4 8

23–2 101 ≤ n ≤ 120 3 5 5 10

23–3 121 ≤ n ≤ 140 3 5 6 11

24 141 ≤ n ≤ 160 3 6 6 13

25 161 ≤ n ≤ 180 4 7 7 14

26 181 ≤ n ≤ 200 4 8 8 16

27 201 ≤ n ≤ 220 4 9 9 18

28 221 ≤ n ≤ 240 5 10 10 19

29 241 ≤ n ≤ 260 5 10 10 21

30 261 ≤ n ≤ 280 6 11 11 22

31 281 ≤ n ≤ 300 6 12 12 24

n > 300 6 12 12 24

1) For the purposes of this International Standard, Filler wires are not regarded as load-bearing wires and are not included in the values of n.2) A broken wire has two ends.3) The values apply to deterioration that occurs at the cross-over zones and interference between wraps due to fleet angle effects (and not to those sections of rope that only work in sheaves and do not spool on the drum).4) d = nominal diameter of rope.

Please pay attention to the country- / application-specific standards.

O – 39

CONVERSION TABLE

1m 3,28083 ft

1m 39,36997 inch

1 km 0,621371 miles

1 ft 0,3048 m

1 mile 1,609344 km

1 inch 0,0254 m

1 N/mm2 0,101972 kp/mm2

1 N/mm2 145,037719 psi

1 N/mm2 10 bar

1 N/mm2 1 Mpa

1 kN 101,9716 kp

1 kN 0,1019716 metric tnf

1 kN 224,8089 Ibf

1 mm2 0,001550 in2

1 m2 10,76391 ft2

1 ft2 0,092903 m2

1 in2 645,16 mm2

1 m2 1,19599 yard2

1 yard2 0,836128 m2

1 metric t 1000 kg

1 metric t 1,102311 short t

1 metric t 0,984207 long t

1 metric t 2204,623 lbs

1 lbs 0,453529 kg

1 long t 1,016047 metric t

1 short t 0,907185 metric t

1 kg/m 0,671970 lbs/ft

1 lbs/ft 1,488164 kg/m

LENGTH

TENSILE

FORCE

AREA

MASS

LENGTH MASS

O – 40

Documents

SPECIAL WIRE ROPES THE ADVANCED LINE