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Month February Contact details Year 2021 [email protected] +91 99621 17222 www.sripadhmam.com Cost For free circulation only ! Objective of this initiative To disseminate the knowledge to many & to recognize the performance of the toppers during our assignments ! E-magazine from Sri Padhmam Consultancy & Training Chennai, India Reaching out 30,000+ users, since 2009 1

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  • Month February Contact details

    Year 2021 [email protected]

    +91 99621 17222

    www.sripadhmam.comCost For free circulation only !

    Objective of this initiativeTo disseminate the knowledge to many & to recognize the performance of the

    toppers during our assignments !

    E-magazine from Sri Padhmam Consultancy & TrainingChennai, India

    Reaching out 30,000+ users, since 2009

    1

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    Contents shared this month….# Content description Page Ref.

    1 From the editor’s desk 3

    2 Wall of fame 5

    3 Deep dive : Article of the month 10

    4 Knowledge connect : Q & A 13

    5 Opinions : Feedback for our service 16

    6 Thought on “Future ready” 17

    7 Lighter side 18

    8 One shot information 19

    9 Cliff hanger 21

    2

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222 3

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    Earnestly yours …

    A V Manivannan

    Dear readers !

    Hope you are doing well !

    We could sense there is an increasing realization on skill set needs by many organizations

    and also from many individuals. It’s a good sign !

    However, for enhancing skills, one must have patience and lot of efforts. There is no

    short cuts at all !

    Also I realise that there is a tendency among the working professionals to know

    everything ( of course faster ! ). Knowing many things may be good but, MASTERING

    the essentials is most important. ‘Essentials’ shall be defined based on their field of

    working and future plans too !

    Keeping this as a very idea, we floated “Skill 360” initiative. 360 degrees done not mean

    to skill up everything, but skilling up the essentials ! So far the progress is quite

    encouraging to us !

    Thanks from the bottom of my heart to every one of you !

    4

    Knowing vs Skilling-up !

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    Top performers during our assignments !

    5

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    Wall of

    FAMEEvent Problem solving tools workshop

    Name of the Organization TAFE, Chennai ( Supplier partners development program )

    Name of the Coordinator Mr. Ashok Thomas, TAFE, Chennai

    Name of the Learner Credential

    1Mr. Tarpan Kumar, MT Auto craft, Parwanoo

    Himachal Pradesh96 %

    2 Mr. H.R.PATIL, Shakti Precision Components, Bangalore 90 %

    3 Mr. Arul, Alfa Rubber&Springs, Chennai 90 %

    6

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    Wall of

    FAMEEvent APQP & PPAP Virtual workshop

    Name of the Organization Hubbell, Chennai

    Name of the Coordinator Mr. Ramaswamy Raja, HR

    Name of the Learner Credential

    1 Mr. Nareshkumar P 98 %

    2 Mr. Deva Sujin 98 %

    3 Mr. Balamurugan R 98 %

    7

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    Wall of

    FAMEEvent Process FMEA Implementation : Project review

    Name of the Organization Eicher Engines, Alwar, Rajasthan

    Name of the Coordinator Mr. Manish Srivatsava, Head of Mfg. Engineering

    Team details Credential

    1 Mr. Mukesh Agarwal & Team 1st place

    2 Ms. Pallavi Sapra & Team 2nd place

    8

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    Wall of

    FAME

    9

    Status as on 25st Jan 2021

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    Deep

    diveArticle of the month10

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    ( Continuation of the previous month …. )

    11

    The Six sigma approach

    Considering the Key Principles of Lean Six Sigma

    Lean Six Sigma takes the features of Lean and of Six Sigma and integrates them to form a magnificent seven set of principles. The principles of each

    approach aren’t dissimilar (check out Chapter 1 to read more about the individual components), and the merged set produces no surprises.

    The seven principles of Lean Six Sigma are:

    ✓ Focus on the customer.

    The customer’s CTQs describe elements of your service or offering they consider Critical To Written in a way that ensures they’re measurable, the CTQs

    provide the basis for determining the process measures you need to help you understand how well you perform against these critical requirements.

    Focusing on the customer and the concept of value-add is important because typically only 10–15 per cent of process steps add value and often represent

    only 1 per cent of the total process time.

    These figures may be surprising, but they should grab your attention and help you realize the potential waste that’s happening in your own organization.

    As you improve your performance in meeting the CTQs, you’re also likely to win and retain further business and increase your market share.

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222 12

    ✓ Identify and understand how the work gets done.

    The value stream describes all of the steps in your process – for example, from a customer order to the issue of a product or the delivery of a service, through

    to payment. By drawing a map of the value stream, you can highlight the non-value-added steps and areas of waste and ensure the process focuses on meeting the

    CTQs and adding value.

    To undertake this process properly, you must ‘go to the Gemba’. The Japanese word Gemba means the place where the work gets done – where the action is – which

    is where management begins. Process stapling (which we introduce in Chapter 5) involves you spending time in the workplace to see how the work really gets done,

    not how you think it gets done or how you’d like it to be done.

    You see the real process being carried out and collect data on what’s happening. Process stapling helps you analyze the problems that you want to tackle and

    determines a more effective solution for your day-to-day activities.

    The value stream reveals all of the actions, both value-creating and non-value-creating, that take your product or service concept to launch and your customer

    order through the supply chain to delivery. These value-creating and non-value-creating actions include those to process information from the customer and those

    to transform the product on its way to the customer.

    Will continue ……

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    Knowledge

    connectQ & A

    13

  • Is it advisable to change the APQP timing plan, once created ?

    An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    Mr. Anbalagan I

    M/s. Hubbell, Chennai

    During APQP & PPAP virtual workshop

    AVM’sResponse

    No harm in doing so, with a clear justification but !

    Let us understand one important point carefully. APQPtiming plan ( generally a Gantt chart, right ? ) is more ofa Document than a Record, during the APQP journey.

    Once the NPD is approved through PPAP run and theteam finishes the Phase 5 also, the same Timing planbecomes a RECORD.

    From now, no changes are permitted and the documentitself may become a lesson or reference for the future( similar ) project !

    APQP manual also permits the timing plan gettingamended during the course of APQP

  • We have a test rig on Leakage testing. How to perform SPC

    studies on this ? Our customer requirement is to compute the

    Cpk on this facility.

    Please suggest !

    An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    Mr. Manu Krishna

    M/s. Besmak components, Chennai

    Clarification through telephone

    AVM’sResponse

    In my opinion, there is no need for a Cpk study, since it isonly a testing activity.

    Where as MSA is applicable ! Following studies may beconducted, using an established product sample ( asreference master ), provided, the reading will not bechanging over usage of the sample.

    1. Bias study – Independent sample method2. GRR study – Provided, if there is a human factor

    involved in the testing

    Please ensure the product clamping facility is having aconsistency, fairly !

    Note : Picture is indictive only !

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    Sincere thanks from Sri Padhmam

    “AVM knows how to penetrate in to the minds

    of the learners. He prepares very well to

    provide good skill sets to the participants !”

    Mr. B Manikandan, Chief Operating Officer

    M/s. Schneider Proto typing, Pondicherry

    During Personality plus program

    Mr. Prasanna

    M/s. Hubbell India

    On APQP & PPAP

    “Very much engaging Program ! More than a

    training, it is very good that you are sharing your

    years of experience to us through real time

    scenarios...Looking forward for much more

    interactive sessions from you in future!”

    Feedback for our service

    16

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    Thought on“Future ready”

    17

    7 Happiness Tips

    1. Develop an attitude of gratitude2. Laugh more3. Look for the good in every situation4. Do not listen to gossip5. Ignore what people say about you6. Do not allow negativity7. Design your own life for your own satisfaction.

    Courtesy : Mr. R Padmanaban, HR, IM Gears, Chennai

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    Lighter side !

    A reconnection

    to your playful side !

    18

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    One shot

    information

    19

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222 20

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    CLIFFhanger

    An innovative exercise for you !

    21

  • An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222

    CLIFFhanger

    An innovative exercise for you !

    I A R B S K R J S Q

    S C T I H B R U U Q

    H D T L A S Z R Y X

    I Z O L I T K A N O

    K K P S N U A N T S

    A D E M I N G A S K

    W R N I N V Y B S C

    A T M T O V X C R C

    L S S H E W H A R T

    Find out the Management Gurus

    1 Who formed Quality circles in Japan

    2 Father of TQM

    3 Offered the Variation theory first

    4 Father of Six sigma movement

    5 Quality management guru

    6 A unique model on Customer satisfaction level was offered by him

    7 Offered the Design of Experiments ( DoE ) techniques in a modified way

    Right answers

    22

  • CLIFFhanger

    I A R B S K R J S Q

    S C T I H B R U U Q

    H D T L A S Z R Y X

    I Z O L I T K A N O

    K K P S N U A N T S

    A D E M I N G A S K

    W R N I N V Y B S C

    A T M T O V X C R C

    L S S H E W H A R T

    Find out the Management Gurus

    1 Who formed Quality circles in Japan

    2 Father of TQM

    3 Offered the Variation theory first

    4 Father of Six sigma movement

    5 Quality management guru

    6 A unique model on Customer satisfaction level was offered by him

    7 Offered the Design of Experiments ( DoE ) techniques in a modified way

    Continuation of last month !

    Answers !

    1

    2

    3

    4 5

    6

    7

    An initiative from Sri Padhmam Consultancy & Training For free circulation only ! +91 99621 17222 23