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Digitalization & Advanced Analytics Overview FOR PRESENTATION ONLY June.2018 Modec do Brazil

Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

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Page 1: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Digitalization & Advanced Analytics OverviewFOR PRESENTATION ONLYJune.2018 Modec do Brazil

Page 2: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

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1. Quick introduction

2. What & Why is Advanced Analytics

3. What Modec is doing

AGENDA

Page 3: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

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1. Quick introduction

2. What & Why is Advanced Analytics

3. What Modec is doing

AGENDA

Page 4: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid-term business plan

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▪ Maximize life-cycle profit

▪ Initiate FPSO digitalization

▪ Strenghten market intelligence to over-come competitors

▪ Maintain highest compliance standards

▪ Strengthen governance and corporate functions

▪ Establish carrier development plan worldwide and ensure talent retention

▪ Expand to new related projects such as FLGN and FSRWP

▪ Capture new opportunities through renewables (offshore wind/ wave power) and seabed mining

Expansion to new businesses

Organization & Talent

Operational Excellence

Modec 2018-2020 mid-term business plan

Page 5: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Digitalization opportunity: AI, RPA, Digital Twin…

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SOURCE: Icon created by Bakunetsu Kaito, Denis Klyuchnikov, Siraj C, Vectors Market, Creative Stall, Mahmudxon, Eugene Dobrik, Lero Keller, NOPIXEL, iconcheese, Wilson Joseph, Olivier Guin, Chameleon Design, Dinosoft Labs, Seb Cornelius from Noun Project

Advanced Analytics / AI

Data Lake / Digital Twin

Robotics Process Automation

Process design data

Structural design data

Sensor data

CMMS / ERP / Historian data base

Text / Report / Scheduling data

Image, Video, Sound data

Drone

Satellite image / info

Weather / environmental data

Enhanced Project Management

Enhanced Cost Controlling/ Decision Making

Purchasing Optimization

LogisticOptimization

Enhanced HRManagement (HR Tech)

Production Optimization/ Failure Prediction

Robotization

AR / VR

Enhanced Finance Process

Enhanced Legal Process (Legal Tech)

CAD

Page 6: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Digitalization opportunity in Modec: already ongoing at Brazil

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CAD

SOURCE: Icon created by Bakunetsu Kaito, Denis Klyuchnikov, Siraj C, Vectors Market, Creative Stall, Mahmudxon, Eugene Dobrik, Lero Keller, NOPIXEL, iconcheese, Wilson Joseph, Olivier Guin, Chameleon Design, Dinosoft Labs, Seb Cornelius from Noun Project

Advanced Analytics / AI

Data Lake / Digital Twin

Robotics Process Automation

Process design data

Structural design data

Sensor data

CMMS / ERP / Historian data base

Text / Report / Scheduling data

Image, Video, Sound data

Drone

Satellite image / info

Weather / environmental data

Enhanced Project Management

Enhanced Cost Controlling/ Decision Making

Purchasing Optimization

LogisticOptimization

Enhanced HRManagement (HR Tech)

Production Optimization/ Failure Prediction

Robotization

AR / VR

Enhanced Finance Process

Enhanced Legal Process (Legal Tech)

Page 7: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

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1. Quick introduction

2. What & Why is Advanced Analytics

3. What Modec is doing

AGENDA

Page 8: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

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What is Advanced Analytics

Very rough explanation

Page 9: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Advanced Analytics (AA) ≒ ML + DL

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SOURCE: AI & Machine Learning: The evolution, differences and connections (https://www.linkedin.com/pulse/ai-machine-learning-evolution-differences-connections-kapil-tandon/)

Page 10: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Concept of AA: “Butterfly Effect” but…

“Does the flap of a butterfly’s wings in Brazil set off a tornado in Texas?” - Philip Merilees, at the 139th meeting of the American Association for the Advancement of Science in 1972

Source: Wikipedia

“風が吹けば桶屋が儲かる”10/37

Page 11: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Concept of AA: there could be many butterflies that leads to tornado

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Page 12: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Concept of AA: AA reveals the “important” butterflies

statistical / mathematical approach

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Page 13: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Concept of AA: example

Walmart事例(実は都市伝説)

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Page 14: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Concept of AA: example

Source: https://aibo.sony.jp/

Source: www.amazon.co.jp

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Page 15: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Concept of AA: example

Source: リクルートにおける画像解析事例紹介https://www.slideshare.net/recruitcojp/ss-55725591

Source: Google, Tesla Source: https://www.jscore.co.jp/score/technology/

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Page 16: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Concept of AA: example

金融不正検知 オークションサービス 商品自動認識 & 情報入力/不正出品検知

迷惑メールフィルタ

サービス解約者予測・退職予測

医療画像(CT等)診断

旅館・ホテルの稼働率予測 & 価格決定

タクシー需要予測・配車支援

スマートスピーカー(Amazon Echo, Google Home, Apple HomePod, LINE Clova)

機械翻訳(Google Translator等)

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Page 17: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

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Why

Page 18: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

AA - different from convectional analytics

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Source: http://livedoor.blogimg.jp/sts_114/imgs/8/d/8d3fa166.jpg

Page 19: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Computing Power

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Source: Time “The Year Man Becomes Immortal”

Page 20: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Amount of data

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5 10

204800

0

50,000

100,000

150,000

200,000

250,000

1950 1960 1970 1980 1990 2000 2010 2020 2030

(MB)

Year

Source: https://thenextweb.com/shareables/2011/12/26/this-is-what-a-5mb-hard-drive-looked-like-is-1956-required-a-forklift/http://designbeep.com/2010/09/30/55-vintage-computer-ads-which-will-make-you-compare-today-and-past/amazon.com

Page 21: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Evolution of algorithm

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SOURCE: https://pt.slideshare.net/roelofp/deep-learning-as-a-catdog-detector

Page 22: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

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1. Quick introduction

2. What & Why is Advanced Analytics

3. What Modec is doing

AGENDA

Page 23: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Concept of AA: Advanced Analytics reveals the “important” butterflies

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おさらい

statistical / mathematical approach

Page 24: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Concept of AA: in our case, Butterflies = Pressure, Temp, Vibration…, & Tornado = future Trip of the equipment

PI-2010A-03

TI-2010A-01

Main A Compressor fails in 6hrs

Modecの場合

statistical / mathematical approach

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SOURCE: Icon created by Bakunetsu Kaito from Noun Project

Page 25: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Concept of AA: moreover, it explorers not only raw but also computational values that affect the trip

PI-2010A-03

TI-2010A-0112hr Max

6hr StdDev

Main A Compressor fails in 6hrs

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SOURCE: Icon created by Bakunetsu Kaito from Noun Project

Page 26: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Concept of AA: we created a system to monitor important values to predict failure in advance for FPSO MV22

PI-2010A-03

TI-2010A-0112hr Max

6hr StdDev

Main A Compressor fails in 6hrs

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SOURCE: Icon created by Bakunetsu Kaito from Noun Project

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Where we are now

Page 28: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Digitalization opportunity in MdB:We are piloting failure prediction models

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We’ve already started this effort on MV22 and are preparing to roll out to the restof the fleet in 2018

▪ Fine tune models in the field▪ Develop dashboards for field

deployment▪ Set IT infra-structure to host

models and dashboards▪ Have models implemen-ted

with real time data▪ Train ops team to use

new tools

▪ Select key areas for model development based on criticality and operational costs

▪ Develop models, through advanced analytics, to support improvements in operational efficiency and maintenance spend

▪ Evaluate the modelperformance for PoC

▪ Collect main operational data since 1st oil– Sensors registry– Cost reports– Daily / Monthly reports– Lab reports

▪ Interview key operation team to understand vessel’s challenges

Model development

Implementation

Data collection

We are here

Page 29: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

We’ve already completed the PoC on MV22, are now under implementation phase (1/3)

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Early signs of conditions leading to scale build up

Trips or stops in seawater injection pump

Early signs of molecular sieve dehydration failure

Scale Risk

Water Injection Pump

Molecular Sieves

Trips or stops in main A compressor

Trips or stops in gas reinjection compressor

Main A compressor

Reinjection compressor

R2: 0.92 (subsurface) R2: 0.73 (surface)

Accuracy 99%Precision 97%

Accuracy 90%Precision 74%

Accuracy 92%Precision 89%

Accuracy 99%Precision 99%

5 days in advance

24 hours in advance

5 days in advance

12 hours in advance

24 hours in advance

Model qualityFailuer warning timePrediction scopeTarget issue / system on MV22

Page 30: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

We’ve already completed the PoC on MV22, are now under implementation phase (2/3)

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Data storageAA modelDashboard

Cloud (Amazon Web Services)

Onshore

Satellite(O3B)

MV22

CCR PC Equipment data

PI Server

Page 31: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

We’ve already completed the PoC on MV22, are now under implementation phase (3/3)

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PI OLEDB Interface

On-Site Network

Offshore

Data Scientist

Operators

Project Subnet

VPN gateway

AmazonS3

AWS Glue

MSSQL on Amazon

RDS

AWS SageMaker

Amazon EC2

IAM

AWS US-East-1

Dashboards

Internet gateway

Seemingly first use case for OSI / PI

Launched Dec. 2017Early adoption use case

Page 32: Digitalization & Advanced Analytics Overvie · FPSO digitalization is in an important lever in MODEC group’s 2018-2020 mid- term business plan 4 /33 Maximize life-cycle profit Initiate

Model will soon be implemented in real world

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Dashboard

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Thank you for your attention