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www.sureclean.com
Decom North Sea – Lunch and Learn Wednesday 19th March 2014
Introduction
Corporate Overview
What Sureclean do...
Our Ethos
HSEQ
Equipment Fleet Water Jetting and Associated Applications
Tank and Vessel Cleaning
Vacuum Transfer and Pumping Solutions
Asbestos Management
NORM Management
Cold Cutting and Milling Equipment
Waste Management
HVAC / Duct Cleaning
Camera Inspection
Sureclean’s comprehensive service offering is geared towards supporting the engineering down phase of decommissioning; our unique service scope extends to:
What We Do Multi-discipline service provider Oil and Gas Industry globally
Established in 1985 specifically to service the needs of the drilling industry, “buy in” by current directors in 1998
Acquired by NRC in March 2014, immediately extending international reach
Facilities in Alness, Aberdeen, Cairo & Alexandria (Egypt), Umirzak (Kazakhstan), Tbilisi (Georgia) and Dubai, (UAE)
Industry focused, principally supporting the Mobile Drilling Industry, offshore and inshore, specialising in rig maintenance (topside, tanks and underside)
Our decommissioning experience includes both onshore and offshore decommissioning / dismantling projects
Experience extends to mainstream offshore, FPSO maintenance and subsea activities
Diverse overseas project experience and ever increasing international ‘reach’
Highly trained, multi-skilled, experienced core workforce of currently 130 personnel, further augmented by a pool of around 80 ad-hoc personnel
£12 million asset inventory, latest technology, rated for use in hazardous areas
Safety
Service
Integrity
Commit-ment
core values
Sureclean Ethos Sureclean core values safety, service, integrity and commitment
Provide safe, innovative and cost effective solutions
Supply multi-purpose equipment and highly trained, adaptable workforce
Safe systems of work including associated procedures for risk mitigation and management
24/7 Response
‘Brain over brawn’ approach
Innovative, practical environmental solutions
Provide mobile, modular treatment solutions
Continued improvement through investment in our people and specialist services with a focus on delivering bespoke solutions
Providing real and added value services
Health and Safety, Environmental and Quality
Health & Safety Management System accredited
to OHSAS: 18001:2007 standard
Environmental Management System accredited to
14001:2004 standard
Quality Management System accredited to
9001:2008 standard
Asbestos Surveying accredited to ISO 17020:1998
standard
UK Health & Safety Executive (HSE) License to
work with Asbestos
Recognised Investor in People (IiP) Bronze
Standard
Scottish Environmental Protection Agency (SEPA)
Waste Carriers License .
SEPA Pollution Prevention Control (PPC) Permit for
the company’s special waste transfer station
Competence Management System approved by
OPITO
Training Centre accredited by Excellence
Achievement and Learning (EAL)
Training Centre approved by The Water Jetting
Association (WJA)
Latest statistics - Zero lost time incidents (LTI’s) in 2013 with 1.4m exposure man hours worked
Equipment Inventory
Type of Asset Fleet size at 01 March 2014
UHP And HP Jetting Units 62
Hot Wash Unit, Including Accessories 14
UHP And HP Personal Protection Equipment 138 sets
Norm Decontamination Equipment 4 sets
Vacuum Transfer Systems 18
Asbestos Removal Equipment 19 sets
Vessel Entry / Confined Space Equipment 20 sets
Gas Monitoring Systems 16 sets
CCTV Inspection Systems 8
Blast And Painting Equipment 11 sets
Duct Cleaning Systems 6
Trucks And Vacuum Tankers 8
Vacuum Skips & Containers 540
Pressure Hoses (HP& UHP) 500+ assemblies
Suction / Discharge Hoses 350+ assemblies
Hydraulic Power Packs 13
Pumps 60
Other (Compressors, Generators, Tanks, Skimmers) 100+
Sureclean owns a £12 million asset inventory of latest technology, ATEX and NORSOK compliant equipment andaccessories which are rated for use in hazardous areas. All of the equipment is designed to the highest standards,packaged to suit the range of environments in which it will operate and configured to offer maximum reliability, flexibilityand ease of operation in the field.
Sureclean provide a broad scope of hydroblasting services through our extensive fleet of Jetting Units and compatible specialist accessories.
Water Jetting is increasingly used by industry as an efficient and effective
technology for environmentally sensitive tank/vessel cleaning, descaling
and cold cutting operations.
Water jetting technology can be safely used in hazardous areas, is dust free
allowing other adjacent activities to continue
Ancillary vacuum equipment can be used in conjunction with water jetting
technology to contain all washings and contaminants and once filtered,
washings can be reused and contaminants disposed of as appropriate.
Sureclean also provides a camera inspection service using the latest
generation equipment to provide a visual record of inspection and
maintenance work.
HP and UHP Water Jetting
Jetting Units Key Features ATEX and NORSOK certified Hammelmann Pumps Diesel or Electric driven 30HP to 300HP Hot Water Washer Options
Available
Associated Applications Cold Cutting Pipework Descaling Caisson Cleaning Drain Flow Management Deluge and Sprinkler
Descaling
Tank and Vessel CleaningOur philosophy is to minimise the risk associated with tank cleaning operations and therefore utilise a “brain over brawn” approach
Where practical - tank and vessel cleaning will be by remote cleaning / flushing techniques
Our technology includes: automated and semi automated tank cleaning heads, vacuum transfer systems and other pumping solutions
If and when confined space entry is required Sureclean’s specially trained teams utilise proven procedures and Sureclean Safe Systems of Work (SSOW) to manage the risks associated with tank cleaning and confined space entry
Tank Cleaning Key Features “brain over brawn” philosophy Remotely operated
technologies Selection of tank cleaning heads
Associated Applications Vacuum Transfer Systems Pumping Solutions Confined Space Entry Breathing Apparatus Area and Personal Gas
Monitoring
Vacuum Transfer and Pumping Solutions
• Specifically designed and custom-built Sureclean’s vacuum
transfer and pumping equipment is fully certified for use in
hazardous areas
• Vacuum transfer provides an innovative, safe and ergonomic
solution to the uplift and transportation, from tanks and vessels,
of many types of material ranging from dry powders, sand and
sludge to slurries
Minimising the need for entry into tanks or vessels to carry out
cleaning using more traditional means, this application forms
part of our armoury of solutions and can significantly reduce the
man-hours needed in the vessel, and consequently have a
positive impact on the hazard and risk exposure potential
To complement the firm’s extensive range of Vacuum Transfer
Systems, Sureclean also provides a range of Hydraulic and
Pneumatic Pumping Solutions including lobe pumps, archimedes
screw pumps, centrifugal pumps and peristaltic pumps
Vacuum Units Key Features ATEX and NORSOK certified Emission-compliant engines HEPA filtration option Typical Removal rate: 8-12m³/hr Airflows in excess of 3550m³/hr
(2200 cfm)
Pumping Systems Key Features ATEX certified Hydraulic and Pneumatic
Systems Deployed to man holes of 0.4m+
Asbestos Management Our asbestos management philosophy is not only to comply
with the onerous legislation but to exceed these requirements
Sureclean can provide a fully integrated asbestos management service , solving the problem of locating asbestos, the safe encapsulation, removal, transportation and disposal - if required
Sureclean employ a workforce who are trained and medically screened in compliance with legislative requirements and qualified to undertake surveys and bulk sampling in order to locate asbestos
Active Audited member Asbestos Removal Contractors
Association (ARCA)
Asbestos Management Key Features UKAS accredited Professional turnkey management
and handling service Sampling and identification
Asbestos Applications Surveying Sampling Encapsulation Removal Disposal
NORM (LSA) ManagementSureclean is a leading provider of NORM management solutions. Our specialist and experienced team provide consultation, project management and guidance in all aspects relating to:
NORM Detection NORM Containment and Control NORM Removal NORM Processing NORM Disposal
Sureclean employ highly trained, skilled and experienced personnel including Radiation Protection Supervisors (RPS)
Using our specialist technology fleet and trained operatives, Sureclean will safely remove scale build ups / deposits from downhole and topside process equipment including tubulars, pipework, valves, spools, tanks and vessels
NORM management features Professional, turnkey
management service NORM studies / baseline surveys Trained radiation protection
supervisors (RPS) Procedures and safe systems of
work Identification and awareness
training
Associated Applications HP and UHP water jetting Waste management Decommissioning
Cold Cutting and Milling TechniquesThe combination of harnessed high pressure water with a sharp edged abrasive is an incredibly effective tool.
Cold Cutting is particularly effective on steel, concrete and other composite materials
Diversity of applications - tanks, vessels (retro cutting of access hatches) pipe work and reinforced concrete
Minimal mess, low water flow and little grit used
Clean, tidy cut, accurate and flexible
Magnetic and chain tracking options
Remotely operated for enhanced user safety
Recognising that cold cutting methodology using high pressure water with abrasive is not ideally suitable for all applications, Sureclean offer alternative cutting solutions using traditional milling techniques or diamond wire as the cutting media.
Cold Cutting Key Features Use in hazardous areas Diversity of applications – tanks,
vessels, pipework, reinforced concrete Bespoke Manipulators Magnetic, pneumatic suction and chain
tracking options Remotely operated for enhanced
operator safety
Milling System Key Features Milling and cutting heads
interchangeable Flexible, clean and efficient Use in hazardous areas Remotely operated for enhanced
operator safety
Further to our hydrocarbon recovery process, Sureclean has developed a range of environmentally sustainable treatment solutions centred on produced water treatment , sand washing and tri-phase separation solutions.
Waste Management Solutions
Modular solutions to allow treatment to be undertaken on-location
Strict compliance with legislation ensuring that our clients’ Duty of Care responsibilities are fulfilled
Reduction of environmental impacts and preventing pollution risk related to our activities
Treatment of waste at source, to recover and recycle as much material as is economically practical thereby reducing disposal cost
Minimisation of energy and raw material consumption thereby improving operational efficiency
Strengthen relationships with our clients, partners, suppliers, employees and all other stakeholders to create a common goal of environmental sustainability
Waste Management Key Features Waste transfer station Vacuum tankers Disposal service Emergency response team Waste sampling / removal Waste treatment
Associated Applications Treatment solutions Waste stream decontamination Research and development
Disposal
Recycling
Re-use of materials
Waste Minimisation
Waste Prevention
Offshore Decommissioning Experience• Sureclean senior management have amassed considerable project management experience during the
engineering down phase of previous decommissioning projects
• FEED study to identify disposal options of NORM contaminated sludges stored within a tank on board North Sea Producer FPSO
• Descaling and cleaning of NORM contaminated equipment of decommissioned Xikomba FPSO in Angola
• Industrial cleaning and NORM descaling on board Kuito FPSO in Angola, prior to decommissioning
• Hazard identification and removal of 20 tonnes of NORM (LSA) contaminated sand and decontamination of NORM contaminated equipment on board the Thistle Alpha
• Removal of 200 tonnes of Oil Based Mud waste using vacuum transfer technology on board Hess Sendje Ceiba FPSO
• Significant experience on rig re-fit projects including tank and pipework decontamination, cleaning and removal
• Partial decommissioning of monocolumn using cold cutting on board BOL Britania
• Asbestos survey, removal and encapsulation of accommodation internals on various Apache installations
• Provision of equipment and manpower in support of other contractors involved in subsea and topside decommissioning projects
Why Sureclean?Market Leading Position
Specialist and leading provider in our core disciplines, specialising in water jetting technologies and associated applications
Established reputation, brand and demonstrable track record Experienced in the safe and efficient management and delivery of critical path projects where timeline is essential
Highly skilled, multi-disciplined workforce and experienced management team High commitment to training, development and competence of employees OPITO approved Competence Management System (CMS) plus in-house development programmes Highly skilled and multi-disciplined workforce who posses an inherent flexible “can do, will do” attitude Proactive safety culture
Impressive Equipment Resource Unparalleled equipment inventory with quantities and diversity designed to accommodate peak seasonal demand Innovative, with wide knowledge of available technology Proven track record of developing propriety equipment to suit specific application Incomparable experience in the design, construction, development and operation of required specialist
equipment Aim to be self sufficient (“plug’n play”) with minimal reliance on others
Commitment to excellence Fully integrated Management System underpinned by international accreditations. Experienced in short notice ad-hoc service supply and company ethos is to excel in fast moving environment Commitment to owning high specification equipment and rigorous maintenance regime
