22
2017, Data Panel, Corp. Confidential Confidential Confidential Load Control Module LCM1208 System Specification Document Control No. 27016-802 Rev E 26 April 2017 This document is the exclusive property of Data Panel Corporation. Any reproduction of this document without permission is prohibited. ____________________________ DOCUMENT REVISION HISTORY Rev DCN Date Description A C652 15 Aug 11 Add final settings for Inrush Curve B C804 27 Dec 11 Added base SA to 3.2 C FWS 29 May 12 Update 1.1 Software Reference D JRM 25 Jul 12 Update tables 8.6 and 5.1.2 E E113 26 Apr 17 Redraw, Update, and Release

Confidential Confidential Confidential€¦ · 3.2.1 The output node shall communicate through a multiplex SAE J1939 CAN BUS 3.2.2 Standard communication structure with 29 bit ID

  • Upload
    others

  • View
    9

  • Download
    0

Embed Size (px)

Citation preview

2017, Data Panel, Corp.

Confidential Confidential Confidential

Load Control Module LCM1208

System Specification

Document Control No. 27016-802 Rev E

26 April 2017

This document is the exclusive property of Data Panel Corporation. Any reproduction of this document without permission is prohibited.

____________________________

DOCUMENT REVISION HISTORY

Rev DCN Date Description A C652 15 Aug 11 Add final settings for Inrush Curve

B C804 27 Dec 11 Added base SA to 3.2

C FWS 29 May 12 Update 1.1 Software Reference

D JRM 25 Jul 12 Update tables 8.6 and 5.1.2

E E113 26 Apr 17 Redraw, Update, and Release

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 1

REVISION HISTORY

C: 17 July 2012

a. Removed unused “Node Total Current Fault” bit from 8.6 D: 25 July 2012

b. Updated 5.2 to include output fault E: 26 April 2017

a. Title Page Change document number from -804 to -802. b. Title Page Update version and revision history. c. Rev History Deleted X1 – X3 change notes. d. Par 1.0 Updated overview, project scope, and added firmware listing. e. Par 2.7 Updated shipping labels. f. Par 3.5.3 Updated wording. Added connector reference.

2017, Data Panel, Corp.

TABLE OF CONTENTS

I WARRANTY ............................................................................................................................................. 1

1.0 OVERVIEW .......................................................................................................................................... 2

1.1 PROJECT SCOPE ................................................................................................................................. 2

2.0 MECHANICAL REQUIREMENTS .............................................................................................................. 2

2.1 OPERATING TEMPERATURE ................................................................................................................. 2

2.2 STORAGE TEMPERATURE .................................................................................................................... 2

2.3 MOISTURE REQUIREMENTS .................................................................................................................. 2

2.4 DROP TEST – SHIPPING/HANDLING/BENCH .......................................................................................... 2

2.5 OUTLINE ENVELOPE ............................................................................................................................ 3

2.6 MARKING ............................................................................................................................................ 3

2.7 SHIPPING BOX LABEL .......................................................................................................................... 3

3.0 ELECTRICAL REQUIREMENTS................................................................................................................ 4

3.1 GENERAL ............................................................................................................................................ 4

3.2 CAN COMMUNICATION ........................................................................................................................ 4

3.3 BATTERY VOLTAGE LIMITS ................................................................................................................... 4

3.4 CURRENT LIMITS ................................................................................................................................. 4

3.5 DIGITAL INPUTS ................................................................................................................................... 5

3.6 INTERNAL STATUS INDICATORS ............................................................................................................ 5

4.0 NOT USED .......................................................................................................................................... 5

5.0 SOFTWARE REQUIREMENTS AND OPERATION ....................................................................................... 6

5.1 STATUS INDICATOR OPERATION ........................................................................................................... 6

5.2 FAULT COUNTERS AND FAULT FLAGS ................................................................................................... 6

5.3 OUTPUT AMPS AND INRUSH CONTROL MESSAGE .................................................................................. 7

5.4 CIRCUIT PROTECTION ......................................................................................................................... 7

5.5 DIAGNOSTICS MESSAGES - DM13 START/STOP BROADCAST ................................................................ 7

5.6 EEPROM MESSAGE CONFIGURATION ................................................................................................. 7

5.7 MINI-CONTROLLER MODE WITH ISWITCH-12 .......................................................................................... 8

5.8 CAN EXTERNAL NODE ADDRESS AND EEPROM CONFIGURATION OF SOURCE ADDRESS ...................... 8

5.9 BOOTLOAD ......................................................................................................................................... 8

5.10 LOAD MANAGEMENT ............................................................................................................................ 9

6.0 NOTES.............................................................................................................................................. 10

6.1 PROGRAMMING TOOLS ...................................................................................................................... 10

7.0 ORDERING INFORMATION ................................................................................................................... 10

7.1 DOCUMENT APPROVAL ............................................................................................................... 10

8.0 APPENDIX A: CAN MESSAGE CONTROL AND OPERATION ................................................................... 11

8.1 CAN CONTROL AND OPERATION MESSAGE SUMMARY TABLE ............................................................. 11

8.2 CONTROL MESSAGE TO NODE PGN 61406........................................................................................ 12

8.3 LIMITS CONTROL MESSAGE TO NODE PGN 65472 ............................................................................. 13

8.4 INPUTS MESSAGE FROM NODE PGN 65301 ....................................................................................... 14

8.5 CURRENT READINGS MESSAGE FROM NODE 65509 ........................................................................... 14

8.6 AMPS / VOLTS INPUT FAULT MESSAGE FROM NODE ............................................................................ 15

8.7 A/D MESSAGE [AD2] FROM NODE (PGN 65302) ............................................................................... 16

8.8 A/D MESSAGE [AD3] FROM NODE (PGN 65303) ............................................................................... 16

8.9 A/D MESSAGE [AD4] FROM NODE (PGN 65304) ............................................................................... 17

9.0 APPENDIX B: CONNECTOR PIN OUT - FRONT VIEW 60 WAY HEADER .................................................. 18

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 1

I Warranty Data Panel Corporation warrants the original purchaser of its products that the products are free of defects in materials and workmanship, when operated under normal conditions and in accordance with accepted industry recommended practices. The standard warranty period is 12 months from the date the product is first put into service but not to exceed 18 months from the date of shipment. Products must be returned, freight prepaid, to Data Panel for inspection. A Return Material Authorization (RMA) number must be obtained from that location before shipment is made, and clearly indicated on the shipping package. Product must be received within 3 months of the claim as per the requirements of the Returned Goods Process, which is considered to be part of the warranty. Data Panel reserves the right to repair or replace any product found to be under warranty. This warranty policy does not provide for a refund or credit for defective material. This warranty is null and void if in the judgment of Data Panel, the part had been used in the wrong application, damaged, improperly maintained or repaired, subjected to inappropriate environmental and operating conditions, repaired by a non-approved party without prior authorization, not used in accordance with the operational and service recommendations, or repaired with other then approved parts. This warranty is in lieu of all other warranties, express or implied and may be varied only by a separate agreement signed by duly authorized representatives of Data Panel Corp. Data Panel makes no warranty of merchantability of fitness for a particular purpose. Data Panel’s entire and exclusive liability and the buyers exclusive and sole remedy, in connection with the consequential damages, including loss of use or travel, labor or material cost to remove or reinstall the product, should under no circumstances exceed the original cost for the products for which liability claimed.

II License Disclaimer EXCLUSION OF INCIDENTAL, CONSEQUENTIAL AND CERTAIN OTHER DAMAGES: To the maximum extent permitted by applicable law, in no event shall Data Panel, Corp. be liable for any special, incidental, indirect, or consequential damages whatsoever (including, but not limited to, damages for loss of profits or confidential or other information, for business interruption, for personal injury, for loss of privacy, for failure to meet any duty including of good faith or of reasonable care, for negligence, and for any other pecuniary or other loss whatsoever) arising out of or in any way related to the use of or inability to use the software product, the provision of or failure to provide support services, or otherwise under or in connection with any provision of this End User License, even in the event of the fault, tort (including negligence), strict liability, breach of contract or breach of warranty of Data Panel, Corp or any supplier, and even if Data Panel, Corp. or any supplier has been advised of the possibility of such damages.

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 2

1.0 Overview The LCM (Load Control Module) is a family of CAN based solid state power distribution nodes designed for mobile applications. The LCM1208 27016-2 and 27016-4 have twelve 12 Amp outputs and eight digital inputs.

Data Panel P/N Nomenclature Description

27016-1 LCM1208 12 Output 8 Input (6 +12, 2 GND)

27016-2 LCM1208 12 Output 8 Input (8 +12) /1

27016-4 LCM1208 12 Output 8 Input (8 +12) /1 /2

27016-5 LCM1208 12 Output 8 Input (6 +12, 2 GND) /2

Note 1: See paragraph 3.5.3 for additional input feature. Note 2: The 27016-4 and 27016-5 have a modification adding an 8 AWG power

buss wire. 1.1 Project Scope This document establishes the design requirements for the LCM1208 27016-2 and 27016-4 and is generally suitable for vehicle mounting, including external vehicle mounting. 27016-2 and 27016-4 software features require version 27016-564-0402 or greater. See specification 27016-801 for details on the LCM1208 27016-1 and 27016-5. 2.0 Mechanical Requirements 2.1 Operating Temperature 2.1.1 The output node shall meet the requirements of this document while operating in the

temperature range from -40 oC to +80 oC unless otherwise specified. 2.2 Storage Temperature 2.2.1 The output node shall suffer no degradation of performance requirements of this

document within the storage temperature limits of -40 oC to +80 oC unless otherwise specified.

2.3 Moisture requirements 2.3.1 All boards will be conformal coated for moisture and humidity protection. 2.3.2 Enclosure and pin connections will have a rating of IP67. 2.4 Drop Test – Shipping/Handling/Bench 2.4.1 The node shall meet the operational requirements of this document after three (3)

drops of three (3) feet onto concrete flooring packaged in normal shipping container.

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 3

2.4.2 The node is not guaranteed to survive a direct drop of three (3) feet onto concrete. 2.5 Outline Envelope 2.5.1 The output node will be mounted in a Cinch LE enclosure with the 60 pin I/O header. 2.6 Marking 2.6.1 The system will be permanently marked with the part number, revision level,

manufacturing date and serial number at a minimum. 2.6.2 The shipping boxes will be marked barcode with the product name, part number,

and serial version and revision. 2.6.3 The serial number format will be per PROD-3025. For reference:

yywwssssx S/W: vvrr

yyww is the year and week ssss is a unique four digit number for product built that week x is the product revision at time of build

vvrr is the software version revision 2.7 Shipping Box Label 2.7.1 The shipping boxes will be marked barcode with the product name, part number,

and serial version and revision.

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 4

3.0 Electrical requirements 3.1 General 3.1.1 The output node shall be powered from an automotive vehicle +12 Vdc or +24 Vdc

battery system with negative terminal return. 3.1.2 The output node and components shall be rated 125% of maximum ampere load. 3.2 CAN Communication 3.2.1 The output node shall communicate through a multiplex SAE J1939 CAN BUS 3.2.2 Standard communication structure with 29 bit ID. 3.2.3 The bit rate shall be 250 kbit/sec. 3.2.4 Base Source Address (SA) shall be 0x69 (105). 3.2.5 Message format shall be per Appendix A. 3.2.6 Module will require external CAN BUS termination. 3.3 Battery Voltage Limits 3.3.1 The output node shall meet the operating requirements for a voltage range of 9.0 -

32 Vdc. 3.3.2 Over-voltage shall be defined as any input voltage greater than 34 Vdc. 3.3.3 The output node shall survive 36.0 Vdc double battery voltage for 5 minutes. 3.3.4 The output node shall survive a 48.0 Vdc jump start voltage for 3 minutes. 3.3.5 The output node shall not be damaged by DC battery discharge to zero volts. 3.3.6 The output node shall be protected from reverse battery -27.2 Vdc for 1 minute. 3.4 Current Limits 3.4.1 Maximum node current shall be 80 Amps at 14.5Vdc. 3.4.2 Maximum node bank current shall be 40 Amps. 3.4.3 Maximum individual output current shall be 15 Amps. 3.4.4 Maximum individual output inrush current is defined in table below and figure 1. 3.4.5 All ratings shall be de-rated by 50% for 24Vdc applications 3.4.6 Bank 1 is Output 1 – Output 5 and Output 11. 3.4.7 Bank 2 is Output 6 – Output 10 and Output 12. 3.4.8 Detailed explanation is provided in subsequent sections.

mSec Amps mSec Amps

0.1 72 0.8 35

0.2 62 0.9 31

0.3 56 1.0 28

0.4 51 1.1 24

0.5 47 1.2 21

0.6 43 1.3 18

0.7 39 1.4 15

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 5

3.5 Digital Inputs 3.5.1 The output node shall provide for 8 digital ON/OFF inputs. 3.5.2 The input thresholds shall be as defined below:

Function Threshold

Positive Vdc Input (1-6) Input > 4.00 Vdc

Positive or Ground Input (7,8) Input < 1.50 Vdc or > 4.00 Vdc

3.5.3 Inputs 7 and 8 have two pins allocated for each input. One pin is the Positive input

for each and one pin is the Ground input for each. The Positive and Ground pin for each input is an OR condition shared (e.g. if input 7 ground is grounded, the input is ON and a positive input ON/OFF at input 7 Positive will not change the state of input 7 in the message structure. See connector table pinout for pin locations.

3.6 Internal Status Indicators 3.6.1 Internally the node will have a Blue LED to indicate power. 3.6.2 The Blue LED will be a hardware function. 3.6.3 Internally the node will have a Red LED software controlled to indicate board fault. 3.6.4 Internally the node will have a Green LED software controlled to indicate

communication status. 3.6.5 Detailed explanation is provided in subsequent sections. 4.0 Not Used

Amps

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

0.1 0.3 0.5 0.7 0.9 1.1 1.3

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 6

5.0 Software Requirements and Operation 5.1 Status Indicator Operation 5.1.1 The node will have a Red LED, software controlled, to indicate board status. 5.1.2 The red board status LED will be off when power is on and the micro is running

Fault Description ON OFF

Output Over Current Fault 1 Short 1 Long

Main Over Current Fault 2 Short 1 Long

Bank 1 Over Current Fault 3 Short 1 Long

Bank 2 Over Current Fault 4 Short 1 Long

5.1.3 The node will have a Green LED, software controlled, to indicate communication

status. 5.1.4 The green communication LED will turn on when the node is plugged into a valid

communication network. 5.1.5 The green communication LED will flash with communication errors. 5.1.6 If the node fails in source address (SA) arbitration, the COM LED shall flash. When

source address (SA) arbitration fails, both nodes shall go offline. 5.1.7 If the node fails to receive control messages within the timeout transmission rate the

COM LED shall flash and the outputs shall turn off.

Fault Description ON OFF

Source Address (SA) Arbitration 500 mSec 500 mSec

Control Message Timeout 200 mSec 200 mSec

Source Address Offset Error 200 mSec 800 mSec

CAN BUS Hardware Fault 800 mSec 200 mSec

5.2 Fault Counters and Fault Flags 5.2.1 The output node shall increment a fault counter to track current faults as described

in 4.2. 5.2.2 The output node shall increment an over-voltage faults as described in 3.3.2. 5.2.3 Fault counters shall be stored in EEPROM. 5.2.4 Fault flags for bank and total node current shall require an ignition cycle to reset.

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 7

5.3 Output Amps and Inrush Control Message 5.3.1 Each output max amps can be configured by an EEPROM location or a CAN BUS

message. The CAN BUS message will have priority over EEPROM configuration. 5.3.2 The CAN BUS message range shall be 1 Amp to 15 Amps per output. 5.3.3 Max amps per output will be default of 12 Amps. 5.3.4 An Amp reading greater than 1 Amp per output while OFF will be an output fault. 5.3.5 Each output inrush time can be configured by either an EEPROM location or a CAN

BUS message. The CAN BUS message will have priority over an EEPROM configuration.

5.3.6 Inrush delay time will be per figure 1. 5.4 Circuit Protection 5.4.1 The output node shall monitor total node current and shut off all outputs if the max

current exceeds the limit in 3.4.1. 5.4.2 The output node shall monitor total bank current and shut off all bank outputs if the

max current exceeds the limit in 3.4.2.

Output Bank 1 is Outputs 1 – 5, and Output 11 Output Bank 2 is Outputs 6 – 10, and Output 12

5.4.3 Total node current faults and bank current faults are delayed by eight (8) seconds. 5.4.4 The output node shall monitor individual output currents for over current per Table 1

in 3.4. 5.4.5 A vehicle Ignition cycle shall be required to reset over current faults and restore

operation. 5.4.6 If the control flag for Controller Mode Output Reset is enabled, an output control

message return to 0 shall re-enable an over current fault output. 5.4.7 If the control flag for Controller Mode Output Reset is enabled, after the 5th output

fault, an ignition cycle shall be required to reset the output. 5.4.8 An over-voltage fault shall not interrupt operation. 5.5 Diagnostics Messages - DM13 Start/Stop Broadcast To reduce bus load during parameter configuration the diagnostic message 13 (DM13) shall be used as a general bus silencer for all nodes on the bus. Upon reception of a DM13 the node shall stop/start broadcasting messages. When transmit is stopped the node shall continue to poll the CAN Bus to check for DM13 start broadcast. Once broadcast is started the node shall stop only if it receives the DM13 stop broadcast message. Reference: SAE J1939-11 5.6 EEPROM Message Configuration Using the DPLogic PC based GUI, the node shall support EEPROM Read/Write operations to re-configure the CAN Message ID’s and the transmit rates. Transmit rates shall be EEPROM programmed in increments of 10 mSec.

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 8

5.7 Mini-Controller mode with Iswitch-12 LCM1208 will be compatible with ISwitch-12 in the configured “mini” controller mode. Output Control ON/OFF may be from either SA39 or SA60. If a control message is from both SA39 and SA60, the node shall use the Control Message Timeout for the COM LED. 5.8 CAN External Node Address and EEPROM Configuration of Source Address A source address offset can be set with the use of an external resistor wire harness. The range of resistors result in A/D inputs of 1.10 to 4.65 Vdc. Anything less than 0.25 Vdc or greater than 4.75 Vdc would be a fault. An EEPROM location identifies whether the resistor configuration should be used or the EEPROM settings. If this location is 0x00 or 0xFF, then the SA = base + the resistive input offset. If the node has an EEPROM value and a wire harness input, a fault results where the outputs are disabled and the CAN fault message begins to be transmitted.

Node Rt Vt Comment 0 None 4.62 Base SA 0 287 1.10 Base SA 1 590 1.81 SA + 1

2 976 2.38 SA + 2 3 1500 2.85 SA + 3 4 2260 3.28 SA + 4 5 3400 3.64 SA + 5 6 5360 3.94 SA + 6 7 9530 4.21 SA + 7

5.9 Bootload Using the DPLogic PC based GUI and a bootload flag (0xA1), the node shall be reprogrammable via the CAN communication. Nodes shall support the bootloader process while connected to the system with other nodes.

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 9

5.10 Load Management 5.10.1 Load Management is supported with DPSwitch and the DPSwitch configuration. The

LCM12 can be configurable for load management and each output can be configured with a load shed level.

5.10.2 An EEPROM flag (0x57) shall enable “local” load management of the outputs. 5.10.3 EEPROM locations shall define the load management level for each output. The

default voltage levels shall be as listed in the table below. The voltage levels shall be stored in EEPROM. Data range from 1.0 to 25.5 Vdc.

5.10.4 The Load Manager will become enabled when system voltage decreases below the

voltage limit for a period of 180 seconds. This shall be an EEPROM setting and recorded as 10 second increments (e.g. 180 seconds = 18 increments or 0x12).

5.10.5 When the system voltage decreases below the thresholds described in the table

below the loads assigned to the threshold level shall be turned off. When the system voltage increases above the thresholds the loads will be returned to their current switch state. If the switch state has changed while in load management the load will not be turned ON.

5.10.6 There shall be a 3 Sec delay between threshold levels turning ON or OFF outputs. 5.10.7 Load Manager Override: An EEPROM location shall provide for an ISwitch or LCM12

Output ON/OFF that is also a load manager override function. The EEPROM flag may be a value from 0x01 to 0x0C which corresponds to one of the 12 outputs. If the EEPROM flag is set to a value from 1 to 12, then this output is used as a load manager override function. Load Management shall be disabled and all outputs shall sequence back ON when this output is ON.

Table – Load Priority vs. Load Shed Voltage

Priority # Low to High Shed Voltage Load OFF LM No.

priority 11 12.8 1 11

priority 10 12.6 2 10

priority 9 12.4 3 9

priority 8 12.2 4 8

priority 7 12.0 5 7

priority 6 11.8 6 6

priority 5 11.6 7 5

priority 4 11.4 8 4

priority 3 11.2 9 3

priority 2 11.0 10 2

priority 1 10.8 11 1

priority 0 n/a n/a 0

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 10

6.0 Notes 6.1 Programming Tools 6.1.1 Programming tool will be submitted for approval before product release. Program tool

to be part of main program tool for CAN Based systems. 7.0 Ordering Information Data Panel P/N Description 27016-1 LCM1208 with 6 +12V Inputs and 2 ground Inputs 27016-2 LCM1208 with 8 +12V Inputs shared with 2 ground Inputs

27016-4 LCM1208 with 8 +12V Inputs shared with 2 ground Inputs Housing modification with 8 AWG bus wire for battery power

27016-5 LCM1208 with 6 +12V Inputs and 2 ground Inputs Housing modification with 8 AWG bus wire for battery power

7.1 DOCUMENT APPROVAL

DATA PANEL APPROVAL

Fred W. Sauer 29 May 2012 Signature Printed Name Date

CUSTOMER APPROVAL ________________________ ______________________________________ Signature Printed Name Date

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 11

8.0 Appendix A: CAN Message Control and Operation 8.1 CAN Control and Operation Message Summary Table

Description Function PGN SA (base)

Control Message Output Control 61406 39

Amp Limits Control Amps Limit 65472 39

Digital Inputs [DIGIN1] Digital Inputs 65301 105

A/D Message [AD2] A/D 5 – 8 65302 105

A/D Message [AD3] A/D 9 - 12 65303 105

A/D Message [AD4] A/D 13 - 16 65304 105

Amp Readings Amps 65509 105

Amps / Volts Input and Fault Bits Fault 65510 105

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 12

8.2 Control Message to Node PGN 61406

PGN Dec Hex

Data Length 8 8

Priority 3 12 0x0C

Data Page 0 0

PDU Format 255 0xFF

PDU Specific 231 - 242 0xE7 – 0xF2

Source Address – Control /1 39 0x27

Source Address – Mini-Control /1 60 0x3C

Transmission Repetition 50 mSec

Message Timeout 400 mSec

/1 Output control is from either SA39 or SA60.

PGN 65511-22 8 7 6 5 4 3 2 1

Byte 1 d4 d4 d3 d3 d2 d2 d1 d1 Dig 12v Out 1 Dig 12v Out 9

Byte 2 d8 d8 d7 d7 d6 d6 d5 d5 Dig 12v Out 2 Dig 12v Out 10

Byte 3 d12 d12 d11 d11 d10 d10 d9 d9 Dig 12v Out 3 Dig 12v Out 11

Byte 4 1 1 1 1 1 1 1 1 Dig 12v Out 4 Dig 12v Out 12

Byte 5 1 1 1 1 1 1 1 1 Dig 12v Out 5

Byte 6 1 1 1 1 1 1 1 1 Dig 12v Out 6

Byte 7 d3 d3 d2 d2 d1 d1 d0 d0 Dig 12v Out 7 Control Bits

Byte 8 d8 d7 d6 d5 d4 d3 d2 d1 Dig 12v Out 8 Control Message Timeout

Control Bits Description Bit1 Bit0

d3 – d0: Off 0 0

d0: Enable Controller Mode Output Reset 0 1

d1: Enable Output Amps Readings 0 1

d2: Spare 0 0

d3: Spare 0 0

Control Message Timeout: Valid range for Control Timeout is 0x28 – 0xFE and 10 mSec per bit (400ms – 2540ms). If value is out of range, use value stored in EPROM. 0xFE will disable timeout completely If 0xFE is read from EPROM, it will be replaced with 0xFD.

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 13

8.3 Limits Control Message to Node PGN 65472

PGN Dec Hex

Data Length 8 8

Priority 6 24 0x18

Data Page 0 0

PDU Format 255 0xFF

PDU Specific 192 - 203 0xC0 – 0xCB

Source Address - Control 39 0x27

Transmission Repetition 500 mSec

Message Timeout 2 Sec

Data Range ( 0 – 15) 1 – 15 Amps (1 Amp / Bit)

0 = 12 Amps

65472 - 85 8 7 6 5 4 3 2 1

Byte 1 4 3 2 1 4 3 2 1 CURR LIMIT OUT 2 CURR LIMIT OUT 1

Byte 2 4 3 2 1 4 3 2 1 CURR LIMIT OUT 4 CURR LIMIT OUT 3

Byte 3 4 3 2 1 4 3 2 1 CURR LIMIT OUT 6 CURR LIMIT OUT 5

Byte 4 4 3 2 1 4 3 2 1 CURR LIMIT OUT 8 CURR LIMIT OUT 7

Byte 5 4 3 2 1 4 3 2 1 CURR LIMIT OUT 10 CURR LIMIT OUT 9

Byte 6 4 3 2 1 4 3 2 1 CURR LIMIT OUT 12 CURR LIMIT OUT 11

Byte 7 1 1 1 1 1 1 1 1

Byte 8 1 1 1 1 1 1 1 1

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 14

8.4 Inputs Message from Node PGN 65301

PGN Dec Hex

Data Length 8 8

Priority 6 24 0x18

Data Page 0 0

PDU Format 255 0xFF

PDU Specific 21 0x15

Source Address – Node 105 - 116 0x69 – 0x74

Transmission Repetition 50 mSec

Message Timeout N/A

PGN 65301 8 7 6 5 4 3 2 1

Byte 1 d4 d4 d3 d3 d2 d2 d1 d1 Dig 12v In 1

Byte 2 d8 d8 d7 d7 d6 d6 d5 d5 Dig 12v In 2

Byte 3 1 1 1 1 1 1 1 1 Dig 12v In 3

Byte 4 1 1 1 1 1 1 1 1 Dig 12v In 4

Byte 5 1 1 1 1 1 1 1 1 Dig 12v In 5

Byte 6 1 1 1 1 1 1 1 1 Dig 12v In 6

Byte 7 1 1 1 1 1 1 1 1 Dig 12v In 7

Byte 8 1 1 1 1 1 1 1 1 Dig 12v In 8

8.5 Current Readings Message from Node 65509

PGN Dec Hex

Data Length 8 8

Priority 6 24 0x18

Data Page 0 0

PDU Format 255 0xFF

PDU Specific 229 0xE5

Source Address 105 - 116 0x69 – 0x74

Transmission Repetition 500 mSec

Message Timeout N/A

PGN 65509 8 7 6 5 4 3 2 1

Byte 1 4 3 2 1 4 3 2 1 AMP READ OUT2 AMP READ OUT1

Byte 2 4 3 2 1 4 3 2 1 AMP READ OUT4 AMP READ OUT3

Byte 3 4 3 2 1 4 3 2 1 AMP READ OUT6 AMP READ OUT5

Byte 4 4 3 2 1 4 3 2 1 AMP READ OUT8 AMP READ OUT7

Byte 5 4 3 2 1 4 3 2 1 AMP READ OUT10 AMP READ OUT9

Byte 6 4 3 2 1 4 3 2 1 AMP READ OUT12 AMP READ OUT11

Byte 7 7 6 5 4 3 2 1 0 software version

Byte 8 7 6 5 4 3 2 1 0 software revision

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 15

8.6 Amps / Volts Input Fault Message from Node

PGN Dec Hex

Data Length 8 8

Priority 6 0x18

Data Page 0 0

PDU Format 255 0xFF

PDU Specific 230 0xE6

Source Address - Node 105 - 116 0x69 – 0x74

Transmission Repetition 50 mSec

Message Timeout N/A

PGN 65510 8 7 6 5 4 3 2 1

Byte 1 d4 d4 d3 d3 d2 d2 d1 d1 OUTPUT FAULT 1 - 4

Byte 2 d8 d8 d7 d7 d6 d6 d5 d5 OUTPUT FAULT 5 - 8

Byte 3 d12 d12 d11 d11 d10 d10 d9 d9 OUTPUT FAULT 9 - 10

Byte 4 7 6 5 4 3 2 1 0 TEMP SENSOR

Byte 5 7 6 5 4 3 2 1 0 BATTERY (33mV/Bit)

Byte 6 0 0 0 0 0 0 9 8 Spare

Byte 7 7 6 5 4 3 2 1 0 TOTAL AMPS (0.1A/Bit)

Byte 8 f2 f2 f1 f1 f0 f0 9 8 FAULT BITS

Description Bit1 Bit0

f2 - f0: No Fault 0 0

Spare 0 1

f1: Fault Output 1 - 5, 11 0 1

f2: Fault Output 6 - 10, 12 0 1

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 16

8.7 A/D Message [AD2] from Node (PGN 65302)

PGN Dec Hex

Data Length 8 8

Priority 6 0x18

Data Page 0 0

PDU Format 255 0xFF

PDU Specific 22 0x16

Source Address 105 0x69

Transmission Repetition 100 mSec

Message Timeout 400 mSec

PGN 65302 8 7 6 5 4 3 2 1 Sensor Readings

Byte 1 7 6 5 4 3 2 1 0 A/D Input 5

Byte 2 0 0 0 0 0 0 9 8 A/D Input 6

Byte 3 7 6 5 4 3 2 1 0 A/D Input 7

Byte 4 0 0 0 0 0 0 9 8 A/D Input 8

Byte 5 7 6 5 4 3 2 1 0 Rsvd for 16 Bit

Byte 6 0 0 0 0 0 0 9 8 Rsvd for 16 Bit

Byte 7 7 6 5 4 3 2 1 0 Rsvd for 16 Bit

Byte 8 0 0 0 0 0 0 9 8 Rsvd for 16 Bit

8.8 A/D Message [AD3] from Node (PGN 65303)

PGN Dec Hex

Data Length 8 8

Priority 6 0x18

Data Page 0 0

PDU Format 255 0xFF

PDU Specific 23 0x17

Source Address 105 0x69

Transmission Repetition 100 mSec

Message Timeout 400 mSec

PGN 65303 8 7 6 5 4 3 2 1 Sensor Readings

Byte 1 7 6 5 4 3 2 1 0 A/D Input 9

Byte 2 0 0 0 0 0 0 9 8 A/D Input 10

Byte 3 7 6 5 4 3 2 1 0 A/D Input 11

Byte 4 0 0 0 0 0 0 9 8 A/D Input 12

Byte 5 7 6 5 4 3 2 1 0 Rsvd for 16 Bit

Byte 6 0 0 0 0 0 0 9 8 Rsvd for 16 Bit

Byte 7 7 6 5 4 3 2 1 0 Rsvd for 16 Bit

Byte 8 0 0 0 0 0 0 9 8 Rsvd for 16 Bit

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 17

8.9 A/D Message [AD4] from Node (PGN 65304)

PGN Dec Hex

Data Length 8 8

Priority 6 0x18

Data Page 0 0

PDU Format 255 0xFF

PDU Specific 24 0x18

Source Address 105 0x69

Transmission Repetition 100 mSec

Message Timeout 400 mSec

PGN 65304 8 7 6 5 4 3 2 1 Sensor Readings

Byte 1 7 6 5 4 3 2 1 0 A/D Input 13

Byte 2 0 0 0 0 0 0 9 8 A/D Input 14

Byte 3 7 6 5 4 3 2 1 0 A/D Input 15

Byte 4 0 0 0 0 0 0 9 8 A/D Input 16

Byte 5 7 6 5 4 3 2 1 0 Rsvd for 16 Bit

Byte 6 0 0 0 0 0 0 9 8 Rsvd for 16 Bit

Byte 7 7 6 5 4 3 2 1 0 Rsvd for 16 Bit

Byte 8 0 0 0 0 0 0 9 8 Rsvd for 16 Bit

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 18

9.0 Appendix B: Connector Pin Out - Front View 60 Way Header

J1 Function J1 (Right Connector) LCM12 LCM1208

A1 12 Volt Output on/off 1 + 12 Vdc @ 12 amp + 12 Vdc @ 12 amp

B1 12 Volt Output on/off 2 + 12 Vdc @ 12 amp + 12 Vdc @ 12 amp

C1 12 Volt Output on/off 3 + 12 Vdc @ 12 amp + 12 Vdc @ 12 amp

D1 12 Volt Output on/off 4 + 12 Vdc @ 12 amp + 12 Vdc @ 12 amp

E1 12 Volt Output on/off 5 + 12 Vdc @ 12 amp + 12 Vdc @ 12 amp

F1 12 Volt Output on/off 6 + 12 Vdc @ 12 amp + 12 Vdc @ 12 amp

G1 12 Volt Output on/off 7 + 12 Vdc @ 12 amp + 12 Vdc @ 12 amp

H1 12 Volt Output on/off 8 + 12 Vdc @ 12 amp + 12 Vdc @ 12 amp

J1 12 Volt Output on/off 9 + 12 Vdc @ 12 amp + 12 Vdc @ 12 amp

K1 12 Volt Output on/off 10 + 12 Vdc @ 12 amp + 12 Vdc @ 12 amp

A2 12 Volt Output on/off 11 + 12 Vdc @ 12 amp + 12 Vdc @ 12 amp

B2

C2

D2

E2 12 Volt Output on/off 12 + 12 Vdc @ 12 amp + 12 Vdc @ 12 amp

F2

G2

H2

J2

K2

A3 12 Volt Input on/off 1 n/a + 12 Vdc @ 0.01 amp

B3 12 Volt Input on/off 2 n/a + 12 Vdc @ 0.01 amp

C3 12 Volt Input on/off 3 n/a + 12 Vdc @ 0.01 amp

D3 12 Volt Input on/off 4 n/a + 12 Vdc @ 0.01 amp

E3 12 Volt Input on/off 5 n/a + 12 Vdc @ 0.01 amp

F3 12 Volt Input on/off 6 n/a + 12 Vdc @ 0.01 amp

G3 12 Volt Input on/off 7 See paragraph 3.5.3 + 12 Vdc @ 0.01 amp

H3 12 Volt Input on/off 8 See paragraph 3.5.3 + 12 Vdc @ 0.01 amp

J3 Ground Input on/off 7 See paragraph 3.5.3 Ground @ 0.01 amp

K3 Ground Input on/off 8 See paragraph 3.5.3 Ground @ 0.01 amp

27016-802E LCM1208 Specification.docx

2017, Data Panel, Corp. 19

J2 Function J2 (Left Connector) LCM12 LCM1208

L1 CAN High Communication Communication

M1 CAN High Communication Communication

N1 Ignition (Device ON/OFF) +12 Vdc +12 Vdc

P1 Input Power (Note 2) +12 Vdc @ 10 amp +12 Vdc @ 10 amp

R1 Input Power (Note 2) +12 Vdc @ 10 amp +12 Vdc @ 10 amp

S1 Input Power (Note 2) +12 Vdc @ 10 amp +12 Vdc @ 10 amp

T1 Input Power (Note 2) +12 Vdc @ 10 amp +12 Vdc @ 10 amp

W1 Input Power (Note 2) +12 Vdc @ 10 amp +12 Vdc @ 10 amp

X1 Input Power (Note 2) +12 Vdc @ 10 amp +12 Vdc @ 10 amp

Y1 Input Power (Note 2) +12 Vdc @ 10 amp +12 Vdc @ 10 amp

L2 CAN Low Communication Communication

M2 CAN Low Communication Communication

N2 Ignition (Device ON/OFF) +12 Vdc +12 Vdc

P2 Ground Battery Ground Ground

R2 Ground Battery Ground Ground

S2 Ground Battery Ground Ground

T2 Ground Battery Ground Ground

W2 Ground Battery Ground Ground

X2 Ground Battery Ground Ground

Y2 Ground Battery Ground Ground

L3 CAN Shield Ground Ground

M3 CAN Shield Ground Ground

N3 Ignition (Device ON/OFF) +12 Vdc +12 Vdc

P3

R3

S3 CAN Address resistor input Ohms Ohms

T3

W3

X3

Y3 CAN Address resistor return Ground Ground

Note: In Single Conductor Power configurations these terminals are not allowed for 12V feed use.