Concept of creation of VNIINM-BASED training and demonstration center for decommissioning of nuclear fuel cycle facilities

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    IUIU MayakMayak

    IAEAIAEA Regional Workshop,Regional Workshop, Moscow, October 31, 2011Moscow, October 31, 2011

    JSC VNIINMJSC VNIINMJSC VNIINM

    CONCEPTOF CREATION OF VNIINM-BASED TRAINING

    AND DEMONSTRATION CENTER

    FOR DECOMMISSIONING OF NUCLEAR FUELCYCLE FACILITIES

    M.V. Radchenko, L.P. SukhanovThe Center for SNF and RW management

    and decommissioning

    A.A. Bochvar

    high-technology research institute of inorganic

    materials

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    General Situation in the Field of Decommissioning

    Many enterprises are engaged in decommissioning of the

    facilities, which reached the end of their service life or were to

    be restructured for a different function

    There is an acute shortage of unified technologies and well-

    proven organizational, engineering and technologicalapproaches

    Distinguishing features of the decommissioning market:

    High demand for reference equipment

    Limited offers in the form of certain technologies and services

    that do not always meet the required level

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    Need for Industry Training

    and Demonstration

    Center (TDC)

    for Decommissioning Technologies

    It is necessary to create conditions for:

    Consolidation and transfer of practical experience, knowledge

    and information on using the latest technologies

    Creation of the unified equipment and standard design

    approaches

    Development, testing and implementation of innovationtechnologies

    These conditions can be ensured by creating the training

    and

    demonstration

    center for decommissioning of nuclear fuel cycle

    facilities (TDC).

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    Proposal for Creation of TDC

    The training and demonstration center fordecommissioning of nuclear fuel cycle facilities is

    proposed to be created in Moscow on the basis of one ofthe leading technological institutes of Rosatom

    State

    Corporation

    A. A. Bochvar

    High-Technology Research

    Institute of Inorganic Materials (JSC VNIINM)

    TDC

    Profile: the Center of competence , reference

    technologies and equipment. This center is to accumulatethe most advanced scientific, technical and human

    resources in the field of technologies fordecontamination, decommissioning and remediation ofnuclear and radiation-hazardous facilities.

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    ARGUMENTS

    TO SUPPORT THE CREATION OF TDC

    ON THE BASIS OF JSC VNIINM

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    Creation: 1945 Location: Moscow

    Staff: up to 5,000 (now 1,300)

    KEY SCIENTIFIC AND TECHNICAL ACTIVITIES:

    Pu, U, Tr chemistry and technologies Nuclear fuel and fuel elements for all types of reactors

    Metals, alloys and materials for nuclear industry

    SNF reprocessing

    RW management and decontamination

    Decommissioning

    A.A. Bochvar

    High-Technology Research Institute of Inorganic MaterialsA.A. Bochvar

    High-Technology Research Institute of Inorganic Materials

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    Competitive Advantages of VNIINM-based TDC

    1.

    Wide experience and significant scientific and technicalpotential: highly-qualified personnel, effective technologiesand equipment in the field of decontamination,

    decommissioning and radwaste management2.

    Capabilities to carry out a wide range of activities including

    training and demonstration, R&D and practical work oncomprehensive engineering and radiation survey (CERS),engineering services, etc.

    3. Availability of VNIINMs on-site capacities, including theMoscow liquid radioactive waste processing plant, makes itpossible to comprehensively address all issues related toconditioning of radwaste

    resulting from decommissioning

    activities.

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    Competitive Advantages of VNIINM-based TDC

    4.

    Expanding scope of activities to clean up nuclear legacy

    5.

    Consolidation of resources for decommissioning purposes

    in the specialized division

    the Center for SNF and RW

    Management and Decommissioning

    which has well-

    developed scientific, technical and production

    infrastructure

    6.

    Convenient location to conduct activities, provide practical

    training and hold workshops

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    Science andTechnologyDepartment

    Processing

    Immobilization Decontamination

    Gas cleaning

    Department forDecommissioning

    Technologies

    CERS

    Practical work Engineering Project management Modeling

    RW ProcessingDepartment

    Liquid RW management

    Solid RW management

    Certification Center Training Courses

    Thesis

    Committee

    Rosatoms

    Workshop

    on Modeling of NFCTechnologies TOMECO

    99

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    Site area:

    16

    000 2

    Total area of MPP premises:

    9000 2

    The Moscow

    Liquid Radioactive Waste Processing Plant (MPP)

    (structural subdivision of the Center for SNF and RW Management andDecommissioning)

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    General Information onGeneral Information on MPPMPP

    Design productivity:Design productivity:

    100100000000

    mm33//yearyear

    (low(low--level lowlevel low--saltsalt

    liquid radioactive waste)liquid radioactive waste)

    MPP is a prototype of similar facilities in the Soviet Union andMPP is a prototype of similar facilities in the Soviet Union and

    of those constructed with the Soviet Unionof those constructed with the Soviet Unions aid in Libyas aid in Libya

    ((Tajoura),, EgyptEgypt

    ((Inshas)) andand

    VietnamVietnam

    ((DalatDalat))

    MPP processes up toMPP processes up to 55000000 mm33 LRW a year fromLRW a year from JSC VNIINM,JSC VNIINM,,, RRCRRC KurchatovKurchatov

    InstituteInstitute

    andand

    FSUE

    Medradiopreparat

    MPP shall ensureMPP shall ensure

    processing of LRW resulting fromprocessing of LRW resulting from

    decontamination and decommissioning ofdecontamination and decommissioning of nuclear and

    radiation-hazardous facilities

    of LRWof LRW--supplying enterprisessupplying enterprises

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    Decommissioning and RemediationProblems Being Solved at JSC VNIINM

    A considerable number of premises of the Institutesresearch buildings related to the USSRs nuclear legacyfacilities are contaminated with -, -, and -emittingradionuclides. The Building B is now subject todecommissioning. The radioactive contamination areas including radwastedisposals have been found in the Institutes territory. There is significant accumulation of unusable radiation-contaminated equipment of the laboratory, test bench andpilot industrial facilities.

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    Experience in Decontamination and Remediationof Laboratory Rooms at JSC VNIINM

    Over the past few decades VNIINM has been actively involved

    in development of the technologies meant for decontamination ofequipment, building structure surfaces

    and spaces of various

    nuclear-industry facilities.

    The accumulated scientific and technical potential is now used

    for decontamination of VNIINMs

    own premises.

    Our key approaches to choosing the most promising

    decontamination technologies are as follows:

    -

    personnel safety

    - minimization of radwaste resulting from decontaminationprocesses-

    reliance on our own developments

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    Main Activities to be carried out in 2010-2015

    1. Decommissioning of Building B2. Identification and cleanup of radioactive contamination

    areas

    3. Decontamination

    renovation of

    the hot cells

    in Building

    I-3

    followed by treatment of accumulated solutions

    4. Survey decontamination of premises of U-5 pilot industrialfacility (Building

    )

    5.

    Decommissioning of the Reagent Complex

    (done)

    6.

    Comprehensive engineering and radiation survey ofbuildings and sites

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    EXAMPLES OF PERFORMED WORKON DECONTAMINATION AND DECOMMISSIONINGOF JSC VNIINMS FACILITIES

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    Decontamination of SNF-PUREX-Reprocessing Facility

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    Decontamination of U-5 Pilot Industrial Facility

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    Decontamination of Pyrochemical Reprocessing Facility

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    191919

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    202020

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    2222

    P ti f D i i i f B ildi B

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    10.11.2011 23

    Preparation for Decommissioning of Building B Radiation Survey

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    10.11.2011 24

    Decontamination and Remediation of Hot Cells

    in Building I-3

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    C h i E i i d R di ti S f

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    10.11.2011 25

    Comprehensive Engineering and Radiation Survey ofInstitutes Site

    25

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    Cleanup of Radiation-Contaminated Area Near Building A

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    JSC VNIINM R&Ds Proposed to Be Used for Decommissioning and Remediation

    of Nuclear Facilities

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    Electrochemical decontamination usingexternal electrodes

    Electrochemical decontaminationof tanks by using the ultrasonic

    intensification process

    Foam decontamination

    Laser decontamination

    Decontamination and confining coating

    Decontamination of soil

    R&DsR&Ds

    OF A.A. BOCHVAR INSTITUTE FOR DECONTAMINATION PURPOSEOF A.A. BOCHVAR INSTITUTE FOR DECONTAMINATION PURPOSE

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    The foam decontamination technologyis one of

    the effective methods for the

    low-waste decontamination of radiation-

    contaminated equipment and productionareas.The equipment of this system makes it

    possible to use various conditions forfoam application and destruction, andensures efficient collection of productsresulting from the decontaminationprocess.

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    D i i U i h Hi h Effi i ( 30 3 f / i )

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    Decontamination Using the High-Efficiency (up to

    30 m3

    foam/min)

    Foam-Generating Nozzle

    30

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    31Developed in 2009Developed in 2007 31

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    The electrochemical decontamination devices

    with external electrodes make it possible toefficiently decontaminate various surfaces ofequipment and hard-to-reach spaces.

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    DECONTAMINATION AND DISMANTLING IN MOSCOW

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    Before and afterdismantling

    The equipment of experimental room with total area 300

    2 was removed andpartly decontaminated. 10 t of solid radioactive waste were packaged and

    transported to disposal

    DECONTAMINATION AND DISMANTLING IN MOSCOWLIQUID RW STATION

    (separate department of A.A.Bochvar Institute)Decontaminating and Confining Polymer CoatingsDecontaminating and Confining Polymer Coatings

    Based on Polyvinyl FormulationsBased on Polyvinyl Formulations

    Parameters:

    -

    Consumption: 0.2

    0.5 l/m2

    -

    Coating formation time:

    4

    24 hrs.

    -

    Average coating thickness: 70

    150 m

    - Solid radwaste q-ty: 0.1 0.3 kg/m2

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    343434

    These units are designed for collectionand confinement of 0.3-10-m aerosolswith the decontamination efficiency ofup to

    99.95

    % (for 0.3 m aerosols).

    Supplied in 2008 Improved version (2009)34

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    Mobile Laser Decontamination Unit

    DECONTAMINATION AND DISMANTLING IN MOSCOW

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    Before and afterdismantling

    The equipment of experimental room with total area 300

    2 was removed andpartly decontaminated. 10 t of solid radioactive waste were packaged and

    transported to disposal

    CO O S G OSCOLIQUID RW STATION

    (separate department of A.A.Bochvar Institute)Fragmentation EquipmentFragmentation Equipment

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    Pilot Facility for Processing of SoilsContaminated with Radionuclides and Heavy Metals

    37

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    Background Information

    on JSC VNIINM-BasedTraining and Demonstration Centerfor Decommissioning of Nuclear Fuel Cycle Facilities

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    Objects of TDC Activity

    Objects of TDC activity are the enterprises

    of Rosatom

    State Corporation, including:

    Radiochemical combines

    Industrial enterprises of JSC TVEL

    Enterprises of FSUE RosRAO

    Nuclear power plants

    Nuclear-industry research institutesOthers

    B i F ti f TDC

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    Basic Functions of TDC

    Practical Decommissioning activities

    Consolidation and comparative analysis of the domestic andinternational experience accumulated in developing andusing the Decommissioning technologies

    Training activities focused on practical training using theTDC equipment

    Demonstration activities for market promotion of the mosteffective technologies for NRHF Decommissioning

    Checking the efficiency of proposed technical means in thecourse of decommissioning of VNIINMs

    nuclear legacy

    Development of innovation unified equipment and standardapproaches for Decommissioning

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    NFC TDC Profile

    Location: The Moscow Liquid Radwaste

    Processing Plants

    site of JSC VNIINM

    Resources: buildings and equipment of JSC VNIINM

    Personnel: basically, the JSC VNIINMs

    staff and

    employees temporarily outsourced from other

    organizations

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    Expected Funding Sources for TDC Activity

    Money to be received as a result of contractual activitybetween TDC and corporate customers

    Funds under the Federal Target Program Nuclear andRadiation Safety Ensurance in 2008 and until 2015

    (FTP

    NRS)

    Funds from the Rosatom

    State Corporations Special

    Reserve Fund for Decommissioning

    Funds from regional and municipal entities in the territoryof which the nuclear and radiation-hazardous facilities are

    located

    Funds from the strategic partners

    ibl C i i C i i

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    Possible Cooperation in TDC Activity

    Strategic Partnership

    JSC TVEL

    (Rosatoms

    Fuel Company)

    FSUE RosRAO

    OJSC

    Rosenergoatom

    Concern

    JSC AtomstroyexportTraining and Information Cooperation

    Central Institute of Continuing Education and Training and itsbranches

    IAEA

    SUE SIA Radon

    Technological Cooperation

    NUKEM Technologies GmbH

    JSC

    SCC Pilot Demonstration Center

    JSC

    WWER Pilot Demonstration Center

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    TDC Creation(status as of

    2011)

    The draft concept of TDC has been drawn up and submittedto JSC TVEL for consideration and approval

    The negotiations are held with domestic and foreigncompanies on cooperation in the process of creation andfurther activity of TDC

    The official cooperation proposals have been received fromJSC

    Atomstroyexport

    and NUKEM Technologies GmbH as

    well as informal proposals from other companies

    The draft business plan has been developed

    T k f 2012 2013

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    Tasks for 2012-2013

    Applying for TDC status as

    a subsidiary enterprise of

    JSC

    VNIINM

    Obtaining necessary

    licenses and permits

    for activities

    Personnel forming

    Completing the material, technical, training anddemonstration infrastructure of TDC

    Getting the long-term

    TDC activity program approved for the

    period from 2012 through 2030 with regard to the industrytasks

    Marketing and start-up

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    CONCLUSION

    JSC VNIINM proposes to create a training

    and demonstration

    center for NFC decommissioning by using its infrastructure

    Major tasks of TDC are as follows:

    Consolidate the domestic and international experience incombination with the training and demonstration activity

    Develop standard innovation approaches and practical testing

    of prototype specimens of technical means

    Organize the development

    of unified projects and equipment

    for the decommissioning purposes

    JSC VNIINM

    has all necessary capabilities to fulfill functions of

    TDC

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    IAEAIAEA

    Regional WorkshopRegional Workshop, Moscow 31 October 2011, Moscow 31 October 2011

    Thanks for Your Attention !

    Leonid SukhanovDeputy Director, Center for SNF and RW Management and

    Decommissioning of Nuclear and Radiation-hazardous Facilities

    A.A. Bochvar

    High-Technology

    Research Institute of Inorganic Materials

    Moscow, Russian Federation

    Fax: (495) 196-6451E-Mail: [email protected]