26
CWD885 + CP0-10V PRO WIRING DIAGRAM INFORMATION IS SPECIFIC TO OUR PRODUCTS AND CAN CAUSE DAMAGE IF USED WITH NONE COMPATIBLE PRODUCTS SO PLEASE CHECK WITH YOUR SUPPLIER FOR COMPATIBILITY © CNC4YOU LTD ALL RIGHTS RESERVED V1.00 These drawings are supplied as a guide no guarantees are implied or given. Caution when wiring and check with a qualified professional if unsure. It is your responsibility to check you have complied with your local legislation as to safety requirements for your country as machines can cause injury to users. By using these diagrams you agree to the above safety warning. Documentation will be updated amended at the discretion of CNC4YOU Ltd. Page 1

CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

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Page 1: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

CWD885 + CP0-10V PRO WIRING DIAGRAM

INFORMATION IS SPECIFIC TO OUR PRODUCTS AND CAN CAUSE DAMAGE IF USED WITH NONE COMPATIBLE PRODUCTS SO PLEASE

CHECK WITH YOUR SUPPLIER FOR COMPATIBILITY

© CNC4YOU LTD ALL RIGHTS RESERVED V1.00

These drawings are supplied as a guide no guarantees are implied or given. Caution when wiring and check with a qualified professional if unsure. It is your responsibility to check you have complied with your local legislation as to safety requirements for your country as machines can cause injury to users. By using these diagrams you agree to the above safety warning. Documentation will be updated amended at the discretion of CNC4YOU Ltd.

Page 1

Page 2: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

Please Read Carefully Before Wiring Your Machine

Tel: 01908 315011© CNC4YOU LTD All Rights Reserved

Certain laws and regulations apply to your use of CNC machines andautomated equipment and it is essential you comply with your local and anyinternational regulations for construction and use of automated equipment.

These diagrams are a guide to wiring your machine and do not constituteadvice or direction to complying with your legal obligations and any healthand safety requirements you must comply with. It is crucial you understandthe dangers and safety implications when automating your machine or systemand special care must be taken when automating your spindle or other cuttingtools or equipment and we are showing a simple setup which will be amendedwithout notice to show the complexity of automating cutting tools, but you areagain responsible for meeting and understanding your specific end customeruse and or meeting all necessary safety regulations and these can and dochange regularly so consult your local regulations and make sure you observeall safety regulations .

You are required and agree to maintain compliance with all applicable lawsand regulations. You understand and agree that you are solely liable forcompliance with such laws and regulations, and under no circumstances shallCNC4YOU Ltd. be responsible or held liable for such compliance. Youunderstand that breach of such laws and regulations may result in bothcriminal and civil sanctions against you. In accordance with these terms andconditions for CNC4YOU Ltd. you agree to indemnify CNC4YOU Ltd. for anyviolation of such laws and regulations. If in doubt seek professional advice ifyou are unsure of your legal obligations.

CNC4YOU Ltd assumes our equipment will be integrated into Industrial controlequipment and as above integrated safely to avoid injury to yourselves or thirdparties. This equipment has not been designed for implicit use for life supportapplications or intrinsically safe designs where life threatening or critically safeuse is required. Our products have not been specifically designed as fail-safeequipment. It is advisable to give adequate training and safety procedures tooperators using automatic equipment.

Before using any drawings or wiring diagrams please check on our website forlatest version, all wiring diagrams should have a version number if not pleasecontact us so we can amend and issue version information.

CONDITIONS OF USE

Page 2

Page 3: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

V+

V-

VCC = +V = POS

GND = -V = COM

L

N

Brown

Blue

Green/Yellow(Earth)

Tel: 01908 315011© CNC4YOU LTD All Rights Reserved

U�<

UUUU

UUUU

Uo

Uo

3

7 8

4IN OUT LINE LOAD

Earth wire colour Green and yellow.Earth wire bolted to mounting tab.

(FG)

Brown

Blue

Green/Yellow

L

N

(Earth)(FG)

(Live)

(Neutral)

EMI / RFI 10A FilterNo Volt Relay NVR

Product Code: NVR_15AProduct Code: Chassis_Mount_EMI_10A

Product Code: Panel_Mount_IEC 10A

Basic wiring diagram for Machine Power Supplies

This configuration has the following features and shows a basic setup.Power is fed to a NVR (no Volt Relay) which will turn itself OFF if there isa power failure and machine will not restart until Green power button is pressed this is recessed to help avoid accidentally turning power ON.Also Red off button is protruding making it easier to power down machinein an emergency situation. This can be very important as a normal mains switch will stay on and when power is returned either manually or automatically due to power outage being resumed machine could easilystart moving without notice and if a simple spindle setup where spindle is turned on with a locked power switch spindle will restart without warning.This can be a real problem when using a Laptop as internal battery canallow Mach 3 or other software to still be running if suitable precautionsaren't observed to stop software when power has been lost, this alsoapplies to computers running from an UPS (uninterruptible power unit).

EMI / RFI filter will help prevent external mains noise causing noise in your system which can result in transients causing spurious steps or triggering limit switch or E-Stop signals, in very noisy environments or industrialpremises it can help reduce transients capable of damaging your electronics. Noise generated by Plasma cutters etc. will require filtering to allow stable operation of your CNC or automated machinery.

L

N

L

N

L

N

LIVE (BROWN)

NEUTRAL (BLUE)

Earth wire bolted to mounting Plate.

Uo

BLU

GRY

VIO

RED

BLK

BLK

WHT

WHTJOIN

50VAC OUTPUT

50VAC OUTPUT

JOIN

CW6060ACCWD872CW885

UK 2 HSS86

RED = RED

BLU = BLUE

BLK = BLACK

B = BBRN = BROWN

VIO = VIOLETGRY = GREY

WHT = WHITE

For 240VAC operation and 50VAC output connect as below.

Connect Grey and Violet together on Input primary side.

Connect Live to Red and Neutral to Blue.

Connect Middle two wires White and Black on secondary side

Connect outside White and Black to your AC input of driver.

Earth wire colour Green and yellow.

Product Code: 15V_1A_PSU

PSU

Please Note not suitable for drivers likeCW5045, CWD556, UK 2 HSS57-60

Toroidal Transformer Type 1

Page 3

Wiring Diagram for Power SuppliesSwitch Mode PSU's and Toroidal

Page 4: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

VCC = +V = POS

GND = -V = COM

L

N

Brown

Blue

Green/Yellow(Earth)

Tel: 01908 315011© CNC4YOU LTD All Rights Reserved

U�<

UUUU

UUUU

Uo

Uo

3

7 8

4IN OUT LINE LOAD

Earth wire colour Green and yellow.Earth wire bolted to mounting tab.

(FG)

Brown

Blue

Green/Yellow

L

N

(Earth)(FG)

(Live)

(Neutral)

EMI / RFI 10A FilterNo Volt Relay NVR

Product Code: NVR_15AProduct Code: Chassis_Mount_EMI_10A

Product Code: Panel_Mount_IEC 10A

Basic wiring diagram for Machine Power Supplies

This configuration has the following features and shows a basic setup.Power is fed to a NVR (no Volt Relay) which will turn itself OFF if there isa power failure and machine will not restart until Green power button is pressed this is recessed to help avoid accidentally turning power ON.Also Red off button is protruding making it easier to power down machinein an emergency situation. This can be very important as a normal mains switch will stay on and when power is returned either manually or automatically due to power outage being resumed machine could easilystart moving without notice and if a simple spindle setup where spindle is turned on with a locked power switch spindle will restart without warning.This can be a real problem when using a Laptop as internal battery canallow Mach 3 or other software to still be running if suitable precautionsaren't observed to stop software when power has been lost, this alsoapplies to computers running from an UPS (uninterruptible power unit).

EMI / RFI filter will help prevent external mains noise causing noise in your system which can result in transients causing spurious steps or triggering limit switch or E-Stop signals, in very noisy environments or industrialpremises it can help reduce transients capable of damaging your electronics. Noise generated by Plasma cutters etc. will require filtering to allow stable operation of your CNC or automated machinery.

Wiring Diagram for Power Supplies

L

N

L

N

L

N

Switch Mode PSU's and Toroidal

LIVE (BROWN)

NEUTRAL (BLUE)

Earth wire bolted to mounting Plate.

Uo

50VAC OUTPUT

50VAC OUTPUT

BLU

BRN WHT

WHT

CW6060ACCWD872CW885

UK 2 HSS86

RED = RED

BLU = BLUE

BLK = BLACK

B = BBRN = BROWN

VIO = VIOLETGRY = GREY

WHT = WHITE

Earth wire colour Green and yellow.

V+

V-

Product Code: 15V_1A_PSU

PSU

Please Note not suitable for drivers likeCW5045, CWD556, UK 2 HSS57-60

Toroidal Transformer Type 2

Page 4

Page 5: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

Y

YEL

BLK

WHT

BRN

RED

BLU

ORG

GR

A+ A- B+ B-

+5 VPUL

D I R

ENA

+ - DIR+ DIR- EN+ EN-

+

-V IN

N

RED = RED

BLU = BLUE

YEL = YELLOW

BLK = BLACK

WHT = WHITE

BRN = BROWN

ORG = ORANGE

GRN = GREE

X AXIS WIRING DIAGRAM

NO

RLY (Relay)

NO

ENABLE

DIRECTION

STEP

STEP

DIR

EC

TIO

N

STEP

CWD885 Digtal DSP Driver

ST

EP

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

CP

0 -1

0V

Tel: 01908 315011© CNC4YOU LTD All Rights Reserved

X

Y

Z

A

N

Stepper Motor

Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable

1 2 3 G/Y

Wire 1 to

Wire 2 to

Wire 3 to

Wire G/Y to

ScreenedCable

Product Code: CP0-10V

Product Code: CWD885

PSU

15V

V+

L

N

Brown

Blue

Green/Yellow (Earth) (FG)

Product Code: 15V_1A_PSU

V-

VAC ~ VAC

See Page 3 or 4

G/Y = Green and Yellow

60BYGH301B 3.1Nm

60BYGH401-03 4Nm

86HS78-4808-02 4.6Nm

Page 5

WARNINGNEVER Disconnect stepper from Driverwhile power is switched ON as outputMosfets will be damaged. Do not usefuses or isolation switches betweenDriver and Stepper as disconnectionarks can damage output Mosfets

Page 6: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN

Y AXIS WIRING DIAGRAM

A+ A- B+ B-+ - DIR+ DIR- EN+ EN-STEP

DIR

EC

TIO

N

STEPS

TE

P

Tel: 01908 315011© CNC4YOU LTD All Rights Reserved

RED = RED

BLU = BLUE

YEL = YELLOW

BLK = BLACK

WHT = WHITE

BRN = BROWN

ORG = ORANGE

GRN = GREEN

Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable

1 2 3 G/Y

Wire 1 to

Wire 2 to

Wire 3 to

Wire G/Y to

ScreenedCable

G/Y = Green and Yellow

Stepper Motor

60BYGH301B 3.1Nm

60BYGH401-03 4Nm

86HS78-4808-02 4.6Nm

86HS115-4208 8.7Nm

+5 VPUL

D I R

ENA

+

-V IN

NO

RLY (Relay)

NO

ENABLE

DIRECTION

STEP

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

CP

0 -1

0V

X

Y

Z

A

Product Code: CP0-10V

PSU

15V

V+

L

N

Brown

Blue

Green/Yellow (Earth) (FG)

Product Code: 15V_1A_PSU

V-

VAC ~ VAC

See Page 3 or 4

Page 6

WARNINGNEVER Disconnect stepper from Driverwhile power is switched ON as outputMosfets will be damaged. Do not usefuses or isolation switches betweenDriver and Stepper as disconnectionarks can damage output Mosfets

CWD885 Digtal DSP DriverProduct Code: CWD885

Page 7: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN

Z AXIS WIRING DIAGRAM

A+ A- B+ B-+ - DIR+ DIR- EN+ EN-STEP

DIR

EC

TIO

N

STEPS

TE

P

Tel: 01908 315011© CNC4YOU LTD All Rights Reserved

RED = RED

BLU = BLUE

YEL = YELLOW

BLK = BLACK

WHT = WHITE

BRN = BROWN

ORG = ORANGE

GRN = GREEN

Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable

1 2 3 G/Y

Wire 1 to

Wire 2 to

Wire 3 to

Wire G/Y to

ScreenedCable

G/Y = Green and Yellow

Stepper Motor

60BYGH301B 3.1Nm

60BYGH401-03 4Nm

86HS78-4808-02 4.6Nm

86HS115-4208 8.7Nm

+5 VPUL

D I R

ENA

+

-V IN

NO

RLY (Relay)

NO

ENABLE

DIRECTION

STEP

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

CP

0 -1

0V

X

Y

Z

A

Product Code: CP0-10V

PSU

15V

V+

L

N

Brown

Blue

Green/Yellow (Earth) (FG)

Product Code: 15V_1A_PSU

V-

VAC ~ VAC

See Page 3 or 4

Page 7

WARNINGNEVER Disconnect stepper from Driverwhile power is switched ON as outputMosfets will be damaged. Do not usefuses or isolation switches betweenDriver and Stepper as disconnectionarks can damage output Mosfets

CWD885 Digtal DSP DriverProduct Code: CWD885

Page 8: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN

A AXIS WIRING DIAGRAM

A+ A- B+ B-+ - DIR+ DIR- EN+ EN- STEP

DIR

EC

TIO

N

STEPS

TE

P

Tel: 01908 315011© CNC4YOU LTD All Rights Reserved

RED = RED

BLU = BLUE

YEL = YELLOW

BLK = BLACK

WHT = WHITE

BRN = BROWN

ORG = ORANGE

GRN = GREEN

Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable

1 2 3 G/Y

Wire 1 to

Wire 2 to

Wire 3 to

Wire G/Y to

ScreenedCable

G/Y = Green and Yellow

Stepper Motor

60BYGH301B 3.1Nm

60BYGH401-03 4Nm

86HS78-4808-02 4.6Nm

86HS115-4208 8.7Nm

+5 VPUL

D I R

ENA

+

-V IN

NO

RLY (Relay)

NO

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

CP

0 -1

0V

X

Y

Z

A

Product Code: CP0-10V

PSU

15V

V+

L

N

Brown

Blue

Green/Yellow (Earth) (FG)

Product Code: 15V_1A_PSU

V-

VAC ~ VAC

See Page 3 or 4

Page 8

WARNINGNEVER Disconnect stepper from Driverwhile power is switched ON as outputMosfets will be damaged. Do not usefuses or isolation switches betweenDriver and Stepper as disconnectionarks can damage output Mosfets

CWD885 Digtal DSP DriverProduct Code: CWD885

Page 9: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN

A+ A- B+ B-+ - DIR+ DIR- EN+ EN-

X AXIS WIRING DIAGRAM

STEP

DIR

EC

TIO

N

Tel: 01908 315011

STEPS

TE

P

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN

A+ A- B+ B-+ - DIR+ DIR- EN+ EN- STEP

DIR

EC

TIO

N

STEP

ST

EP

TWIN

Tel: 01908 315011© CNC4YOU LTD All Rights Reserved

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN

A+ A- B+ B-

Swap A+ and A-

Stepper MotorReversing forBelt Drive or

Rack and PinionOne Stepper onlyRED = RED

BLU = BLUE

YEL = YELLOW

BLK = BLACK

WHT = WHITE

BRN = BROWN

ORG = ORANGE

GRN = GREEN

Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable

1 2 3 G/Y

Wire 1 to

Wire 2 to

Wire 3 to

Wire G/Y to

ScreenedCable

G/Y = Green and Yellow

Stepper Motor

60BYGH301B 3.1Nm

60BYGH401-03 4Nm

86HS78-4808-02 4.6Nm

86HS115-4208 8.7Nm

Stepper Motor

60BYGH301B 3.1Nm

60BYGH401-03 4Nm

86HS78-4808-02 4.6Nm

86HS115-4208 8.7Nm

Gr

Please be aware not all breakout Boardscan drive 2 Drivers from one Axis output

+5 VPUL

D I R

ENA

+

-V IN

NO

RLY (Relay)

NO

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

CP

0 -1

0V

X

Y

Z

A

Product Code: CP0-10V

PSU

15V

V+

L

N

Brown

Blue

een/Yellow (Earth) (FG)

Product Code: 15V_1A_PSU

V-

CWD885 Digtal DSP DriverProduct Code: CWD885

CWD885 Digtal DSP DriverProduct Code: CWD885

VAC ~ VAC

See Page 3 or 4

Page 9

VAC ~ VAC

Page 10: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN

A+ A- B+ B-+ - DIR+ DIR- EN+ EN-

Y AXIS WIRING DIAGRAM

STEP

DIR

EC

TIO

N

Tel: 01908 315011

STEPS

TE

P

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN

A+ A- B+ B-+ - DIR+ DIR- EN+ EN- STEP

DIR

EC

TIO

N

STEP

ST

EP

TWIN

Tel: 01908 315011© CNC4YOU LTD All Rights Reserved

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN

A+ A- B+ B-

Swap A+ and A-

Stepper MotorReversing forBelt Drive or

Rack and PinionOne Stepper onlyRED = RED

BLU = BLUE

YEL = YELLOW

BLK = BLACK

WHT = WHITE

BRN = BROWN

ORG = ORANGE

GRN = GREEN

Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable

1 2 3 G/Y

Wire 1 to

Wire 2 to

Wire 3 to

Wire G/Y to

ScreenedCable

G/Y = Green and Yellow

Stepper Motor

60BYGH301B 3.1Nm

60BYGH401-03 4Nm

86HS78-4808-02 4.6Nm

86HS115-4208 8.7Nm

Stepper Motor

60BYGH301B 3.1Nm

60BYGH401-03 4Nm

86HS78-4808-02 4.6Nm

86HS115-4208 8.7Nm

Please be aware not all breakout Boardscan drive 2 Drivers from one Axis output

+5 VPUL

D I R

ENA

+

-V IN

NO

RLY (Relay)

NO

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

CP

0 -1

0V

X

Y

Z

A

Product Code: CP0-10V

PSU

15V

V+

L

N

Brown

Blue

een/Yellow (Earth) (FG)

Product Code: 15V_1A_PSU

V-

VAC ~ VAC

See Page 3 and 4

Page 10

VAC ~ VAC

CWD885 Digtal DSP DriverProduct Code: CWD885

CWD885 Digtal DSP DriverProduct Code: CWD885

Page 11: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

V+

GN

D

V IN

INPUTS WIRING DIAGRAM

E-STOP & LIMITS / HOMING

P15 P13 P12 P11 P10 GND

o oo___

o oo___

o oo___

o o__E-Stop

Limit and Homing

Switches

N/C N/C N/C N/C

N/C Normally Closed ContactN

OR

LY

(R

ela

y)

NO

RL

Y (

Re

lay)

CO

M

CP0 -10V

Tel: 01908 315011© CNC4YOU LTD All Rights Reserved

Product Code: CP0-10V

PSU

15V

V+

L

N

Brown

Blue

Green/Yellow (Earth) (FG)

Product Code: 15V_1A_PSU

V-

Page 11

Page 12: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

INPUTS WIRING DIAGRAM

E-STOP & LIMITS / HOMING

PROXIMITY SWITCH

LJ12A3-4

o o__E-Stop

Limit and Homing

Proximity Switches

N/C

LJ12A3-4

LJ12A3-4

LJ12A3-4(Black )

+6 to 36Volts DC (Brown)

0 Volts DC (Blue)

V+

GN

D

V IN

P15 P13 P12 P11 P10 GND NO

RL

Y (

Re

lay)

NO

RL

Y (

Re

lay)

CO

M

CP0 -10V

+12V

Tel: 01908 315011© CNC4YOU LTD All Rights Reserved

Product Code: LJ12A3-4

Product Code: CP0-10V

PSU

15V

V+

L

N

Brown

Blue

Green/Yellow (Earth) (FG)

Product Code: 15V_1A_PSU

V-

Page 12

Page 13: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

INPUTS WIRING DIAGRAM

TOUCH PROBE

V+

GN

D

V IN

P15 P13 P12 P11 P10 GND

CP0 -10V

+12V

Tel: 01908 315011© CNC4YOU LTD All Rights Reserved

For noisy environments and industrial applications, Please use separate PSU to power CP0-10V use15V to 48V and ideally our Product Code: 15V_1A_PSU Wireless Remote Probe Sensor

Wireless Probe Receiver

POWER IN 5 - 24V

POWER IN 0V

PSU

15V

V

+

L

N

Brown

Blue

Green/Yellow (Earth) (FG)

Product Code: 15V_1A_PSU

V

-

0V GND

SIGNAL OUT

Product Code: Wireless_Tool_Height_DT02

Product Code: CP0-10V

Page 13

Page 14: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

PSU

15V

V+

RELAY BOARD WIRING

VCC = +V = POS

GND = -V = COM

L

N

Brown

Blue

Green/Yellow (Earth) (FG)

IN1 IN2 GND

VCC

+

-V IN

NO

RLY (Relay)

NO

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENAN/O COM N/C

Relay1 Relay2

N/O COM N/C

Tel: 01908 315011© CNC4YOU LTD All Rights Reserved

X

Y

Z

A

PSU

5V

L

N

Brown

Blue

Green/Yellow (Earth) (FG)

Product Code: 15V_1A_PSU Product Code: 5V_2A_PSU

Product Code: 2_Relay_Board

Normally open Switches used for Water PumpsCooling Systems air solenoids etc.Not to be used for safety critical switching likeoperating Spindle Motors etc.

V- V + V-

VCCGND VCC-JD

RemoveJumper

CP

0 -1

0V

Relay board should be powered from separatePower Supply this gives isolation from relay to breakout board and electronics so using on board optoisolators as protected interface, also mostbreakout boards do not have the current capacityto drive these types of boards which can lead tomissed steps and other related problems.

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Page 15: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

PSU

VCC

GND

VCC = +V = POS

GND = -V = COM

L

N

Brown

Blue

Green/Yellow(Earth)

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U�<

UUUU

UUUU

Uo

Uo

3

7 8

4IN OUT LINE LOAD

Earth wire colour Green and yellow.Earth wire bolted to mounting tab.

(FG)

36 Volt 400 Watt PSUProduct Code: 400W36V/11A 48 Volt 480 Watt PSUProduct Code: 500W48V/11A 48 Volt 600 Watt PSUProduct Code: 600W48V/12A

V+L

N

Brown

Blue

Green/Yellow(Earth)(FG)

PSU

Brown

Blue

Green/Yellow

L

N

(Earth)(FG)

(Live)

(Neutral)

5 Volt 1 Amp PSUProduct Code: 5V_2A_PSU 12 Volt 1 Amp PSUProduct Code: 12V_1A_PSU 15 Volt 1 Amp PSUProduct Code: 15V_1A_PSU 24 Volt 2 Amp PSUProduct Code: 24V_2A_PSU

EMI / RFI 10A FilterNo Volt Relay NVR

Product Code: NVR_15AProduct Code: Chassis_Mount_EMI_10A

Product Code: Panel_Mount_IEC 10A

Wiring Diagram for Spindle Motor 1

V-

VCC = +V = POS

GND = -V = COM

UUUU

UUUU

Uo

Uo

LINE LOAD

VFD

L

N

(Earth)(FG)

Brown

Blue

Green/Yellow

SPINDLE

Earth wire colour Green and yellow.Earth wire bolted to mounting tab.

EMI / RFI filter is used in this applicationto help prevent noise generated by the VFD entering back into mains supply andsubsequent noise causing problems in yoursystem which can result in spurious stepsor triggering limit switch or E-Stop signals.

L

N

L

N

L

N

L

N

L

N

R

S

U

V

W

Earth wire and screenClamped to Spindle connector

Screen connected to earth at VFD and Spindle

4 core 0.75mm screened cableProduct Code: 4_Core_0.75mm_12Amp

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Page 16: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

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U�<

UUUU

UUUU

Uo

Uo

3

7 8

4IN OUT LINE LOAD

Brown

Blue

Green/Yellow

L

N

(Earth)(FG)

(Live)

(Neutral)

EMI / RFI 10A FilterNo Volt Relay NVR

Product Code: NVR_15AProduct Code: Chassis_Mount_EMI_10A

Product Code: Panel_Mount_IEC 10A

Wiring Diagram for Spindle Motor 2

VFD

L

N

(Earth)(FG)

Brown

Blue

Green/Yellow

SPINDLE

Earth wire colour Green and yellow.Earth wire bolted to mounting tab.

L

N

L

N

L

N

R

S

U

V

W

Earth wire and screenClamped to Spindle connector

Screen connected to earth at VFD and Spindle

4 core 0.75mm screened cableProduct Code: 4_Core_0.75mm_12Amp

PSU

15V

V +

L

N

Brown

Blue

Green/Yellow (Earth) (FG)

+

-V IN

NO(Relay)

COM

Product Code: 15V_1A_PSU

V-

CP0 -10V

0-10

0V

DCM FOR VI ACM

VFD Settings

PD001 set to 1PD002 set to 1

VFD must be powered by NVRso preventing Spindle turning ON

after power has been restored

On board relay must be usedwith Charge Pump ON

Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable can be

used for wiring these signal wires

Page 16

Spindle automation is only suitable with our CP0-10V Breakout board please do not use our other breakout boards.Please read our conditions of use outlined at beginning of this document.

Door or GuardInterlock

Page 17: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

IN1 IN2 GND

VCC

N/O COM N/C

Relay1 Relay2

N/O COM N/C

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PSU

5V

L

N

(Earth) (FG)

Product Code: 5V_2A_PSU

Product Code: 2_Relay_Board

Normally open Switches used for Water Pumps and Cooling Systems as pump will turn ON and OFF with Spindle Motor. Second relay can be used for automatically turning ON and OFF air for chip clearance or flood cooling on Mills etc.

V

+

V

-

VCCGND VCC-JD

JumperRelay board should be powered from separate Power Supply this gives isolation from relay and VFD and using on board optoisolators as a protected interface. Using this method also protects VFD internal relay and electronics damage if external devices have problems as relay board can be easily replaced.

Wiring Diagram for Spindle Motor 3

U�<

UUUU

UUUU

Uo

Uo

3

7 8

4IN OUT LINE LOAD

Brown

Blue

Green/Yellow

L

N

(Earth)(FG)

(Live)

(Neutral)

EMI / RFI 10A FilterNo Volt Relay NVR

Product Code: NVR_15AProduct Code: Chassis_Mount_EMI_10A

Product Code: Panel_Mount_IEC 10A

VFD

L

N

(Earth)(FG)

Brown

Blue

Green/Yellow

SPINDLE

Earth wire colour Green and yellow.

L

N

L

N

L

N

R

S

U

V

W

Earth wire and screenClamped to Spindle connector

Screen connected to earth at VFD and Spindle

4 core 0.75mm screened cableProduct Code: 4_Core_0.75mm_12Amp

FB FA

VFD Settings

PD001 set to 1PD002 set to 1PD052 set to 1

Brown

Blue

Green/Yellow

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Page 18: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

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Page 18

Page 19: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

MACH 3 SOFTWARE SETUP

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If you haven't already installed Mach3 software Download and install Mach3 software from thefollowing link unless you are an experienced user please only download Lockdown Version.http://www.machsupport.com/software/downloads-updates/After download is complete please run or install software and follow all onscreen prompts onceinstallation is complete please restart your PC to allow drivers to be registered. Place your licence file in the following folder if default installation has been used or select folderlocation you have selected on installation. C:\Mach3 is default location Open Mach 3 software and you should see a screen similar to the one below but with your licencename or Demo both way you can setup and run Mach3 but in Demo mode you are restricted to 500lines for milling.

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Page 20: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

MACH 3 SOFTWARE SETUP

If you haven’t already installed Mach3 software Download and install Mach3 software from the

following link unless you are an experienced user please only download Lockdown Version.

http://www.machsupport.com/downloads.php

After download is complete please run or install software and follow all onscreen prompts once

installation is complete please restart your PC to allow drivers to be registered.

Place your licence file in the following folder if default installation has been used or select folder

location you have selected on installation. C:\Mach3 is default location

Open Mach 3 software and you should see a screen similar to the one below but with your licence

name or Demo either way you can setup and run Mach3 but in Demo mode you are restricted to 500

lines for milling.

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Along the top Menu Bar place your mouse on the Config and click to highlight the dropdown menu

as shown in the picture below. Move your mouse down until you are over the Ports and Pins option

and press right mouse button to select.

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The following screen should appear this has information as to your port address chosen operating frequency etc. that you can customise Mach3 to your machine the guidelines are pertinent to

Cnc4you products but could be used with caution as a general guide.

Under most circumstance these general default setting are adequate for most machine types but further information on using this screen can be found in the Mach3 documentation but unless you

have specific requirements these can be left as default settings.

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Page 23: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

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On inset menu along the top menu selection please click on Motor output to open motorconfiguration settings as shown below.

On the left hand side you will see Axis names corresponding to your name and the following valuesas shown below should be entered. These settings are for our CP0-10V breakout boards and asshown are the settings for a three Axis machine.

To use fourth or fifth Axis please go to second column marked Enable and place your mouse on the AAxis and click mouse button to change red X to green tick to enable this axis. Once you have enteredthese values please press Apply to set these values.

Spindle setup is required if you are going to use the 0-10V output from the CP0-10V to controlSpindle speed.

If using UC300 Motion Controller please set Step Port and Dir Port to 2 or 3 depending on Port you are using.

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Page 24: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

Place mouse over Input Signal tab and click mouse button to select the screen below will appear

allowing you to set your inputs and some examples are shown for guidance purposes and a generic

setup is shown. These Input Signals can be used for many purposes but a standard setup is shown

below. Again you can select or deselect by placing the mouse over Enable lines and changing an X to

a green tick will enable the signal, these values correspond to the above wiring diagram and for ease

of use an Automatic Setup of Inputs can be clicked and on screen instructions followed for you setup

environment. Once you have entered these values please press Apply to set these values.

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On the far right you can scroll down to show other options available and here we show settings for

Estop and Probe input if you are not setting up the probe at the moment just leave value blank or just fill as below and leave enable as a red X to leave it deselected. Once you have entered these values

please press Apply to set these values.

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Page 25: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

Place mouse over Output Signal tab and click mouse button to select the screen below will appear

allowing you to set your outputs. This page allows us to switch On and Off the on board relay under

Mach3 control fill in value below if you want to use this function. Once you have entered these

values please press Apply to set these values.

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Page 26: CNC Wiring Diagram CWD885 + CP0-10V PRO Wiring › resources › CWD885 + CP0-10V... · 1 2 3. G/Y Wire 1 to Wire 2 to Wire 3 to Wire G/Y to Screened Cable G/Y = Green and Yellow

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Place mouse over Spindle Setup tab and click mouse button to select the screen below will appear allowing you to set your Spindle settings. If the previous settings have been entered for outputs then we can set our spindle to switch on automatically and also turn off under Mach3 control.

Make sure Disable Spindle Relays is unchecked and at least M3 Clockwise is set to output# 1 as shown below. CW Delay Spin UP is set to 1 second in this example which will Mach3 wait 1 second before starting to cut to allow spindle to be up to speed, this value will vary with your own setup so please set correspondingly. CW Delay Spindle DOWN is set to value to allow spindle to come to a stop. Immediate Relay off before delay check box is ticked to switch relay off before delay starts rather than after. Once you have entered these values please press Apply to set these values.

Page 26