CWD885 + CP0-10V PRO WIRING DIAGRAM
INFORMATION IS SPECIFIC TO OUR PRODUCTS AND CAN CAUSE DAMAGE IF USED WITH NONE COMPATIBLE PRODUCTS SO PLEASE
CHECK WITH YOUR SUPPLIER FOR COMPATIBILITY
© CNC4YOU LTD ALL RIGHTS RESERVED V1.00
These drawings are supplied as a guide no guarantees are implied or given. Caution when wiring and check with a qualified professional if unsure. It is your responsibility to check you have complied with your local legislation as to safety requirements for your country as machines can cause injury to users. By using these diagrams you agree to the above safety warning. Documentation will be updated amended at the discretion of CNC4YOU Ltd.
Page 1
Please Read Carefully Before Wiring Your Machine
Tel: 01908 315011© CNC4YOU LTD All Rights Reserved
Certain laws and regulations apply to your use of CNC machines andautomated equipment and it is essential you comply with your local and anyinternational regulations for construction and use of automated equipment.
These diagrams are a guide to wiring your machine and do not constituteadvice or direction to complying with your legal obligations and any healthand safety requirements you must comply with. It is crucial you understandthe dangers and safety implications when automating your machine or systemand special care must be taken when automating your spindle or other cuttingtools or equipment and we are showing a simple setup which will be amendedwithout notice to show the complexity of automating cutting tools, but you areagain responsible for meeting and understanding your specific end customeruse and or meeting all necessary safety regulations and these can and dochange regularly so consult your local regulations and make sure you observeall safety regulations .
You are required and agree to maintain compliance with all applicable lawsand regulations. You understand and agree that you are solely liable forcompliance with such laws and regulations, and under no circumstances shallCNC4YOU Ltd. be responsible or held liable for such compliance. Youunderstand that breach of such laws and regulations may result in bothcriminal and civil sanctions against you. In accordance with these terms andconditions for CNC4YOU Ltd. you agree to indemnify CNC4YOU Ltd. for anyviolation of such laws and regulations. If in doubt seek professional advice ifyou are unsure of your legal obligations.
CNC4YOU Ltd assumes our equipment will be integrated into Industrial controlequipment and as above integrated safely to avoid injury to yourselves or thirdparties. This equipment has not been designed for implicit use for life supportapplications or intrinsically safe designs where life threatening or critically safeuse is required. Our products have not been specifically designed as fail-safeequipment. It is advisable to give adequate training and safety procedures tooperators using automatic equipment.
Before using any drawings or wiring diagrams please check on our website forlatest version, all wiring diagrams should have a version number if not pleasecontact us so we can amend and issue version information.
CONDITIONS OF USE
Page 2
V+
V-
VCC = +V = POS
GND = -V = COM
L
N
Brown
Blue
Green/Yellow(Earth)
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U�<
UUUU
UUUU
Uo
Uo
3
7 8
4IN OUT LINE LOAD
Earth wire colour Green and yellow.Earth wire bolted to mounting tab.
(FG)
Brown
Blue
Green/Yellow
L
N
(Earth)(FG)
(Live)
(Neutral)
EMI / RFI 10A FilterNo Volt Relay NVR
Product Code: NVR_15AProduct Code: Chassis_Mount_EMI_10A
Product Code: Panel_Mount_IEC 10A
Basic wiring diagram for Machine Power Supplies
This configuration has the following features and shows a basic setup.Power is fed to a NVR (no Volt Relay) which will turn itself OFF if there isa power failure and machine will not restart until Green power button is pressed this is recessed to help avoid accidentally turning power ON.Also Red off button is protruding making it easier to power down machinein an emergency situation. This can be very important as a normal mains switch will stay on and when power is returned either manually or automatically due to power outage being resumed machine could easilystart moving without notice and if a simple spindle setup where spindle is turned on with a locked power switch spindle will restart without warning.This can be a real problem when using a Laptop as internal battery canallow Mach 3 or other software to still be running if suitable precautionsaren't observed to stop software when power has been lost, this alsoapplies to computers running from an UPS (uninterruptible power unit).
EMI / RFI filter will help prevent external mains noise causing noise in your system which can result in transients causing spurious steps or triggering limit switch or E-Stop signals, in very noisy environments or industrialpremises it can help reduce transients capable of damaging your electronics. Noise generated by Plasma cutters etc. will require filtering to allow stable operation of your CNC or automated machinery.
L
N
L
N
L
N
LIVE (BROWN)
NEUTRAL (BLUE)
Earth wire bolted to mounting Plate.
Uo
BLU
GRY
VIO
RED
BLK
BLK
WHT
WHTJOIN
50VAC OUTPUT
50VAC OUTPUT
JOIN
CW6060ACCWD872CW885
UK 2 HSS86
RED = RED
BLU = BLUE
BLK = BLACK
B = BBRN = BROWN
VIO = VIOLETGRY = GREY
WHT = WHITE
For 240VAC operation and 50VAC output connect as below.
Connect Grey and Violet together on Input primary side.
Connect Live to Red and Neutral to Blue.
Connect Middle two wires White and Black on secondary side
Connect outside White and Black to your AC input of driver.
Earth wire colour Green and yellow.
Product Code: 15V_1A_PSU
PSU
Please Note not suitable for drivers likeCW5045, CWD556, UK 2 HSS57-60
Toroidal Transformer Type 1
Page 3
Wiring Diagram for Power SuppliesSwitch Mode PSU's and Toroidal
VCC = +V = POS
GND = -V = COM
L
N
Brown
Blue
Green/Yellow(Earth)
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U�<
UUUU
UUUU
Uo
Uo
3
7 8
4IN OUT LINE LOAD
Earth wire colour Green and yellow.Earth wire bolted to mounting tab.
(FG)
Brown
Blue
Green/Yellow
L
N
(Earth)(FG)
(Live)
(Neutral)
EMI / RFI 10A FilterNo Volt Relay NVR
Product Code: NVR_15AProduct Code: Chassis_Mount_EMI_10A
Product Code: Panel_Mount_IEC 10A
Basic wiring diagram for Machine Power Supplies
This configuration has the following features and shows a basic setup.Power is fed to a NVR (no Volt Relay) which will turn itself OFF if there isa power failure and machine will not restart until Green power button is pressed this is recessed to help avoid accidentally turning power ON.Also Red off button is protruding making it easier to power down machinein an emergency situation. This can be very important as a normal mains switch will stay on and when power is returned either manually or automatically due to power outage being resumed machine could easilystart moving without notice and if a simple spindle setup where spindle is turned on with a locked power switch spindle will restart without warning.This can be a real problem when using a Laptop as internal battery canallow Mach 3 or other software to still be running if suitable precautionsaren't observed to stop software when power has been lost, this alsoapplies to computers running from an UPS (uninterruptible power unit).
EMI / RFI filter will help prevent external mains noise causing noise in your system which can result in transients causing spurious steps or triggering limit switch or E-Stop signals, in very noisy environments or industrialpremises it can help reduce transients capable of damaging your electronics. Noise generated by Plasma cutters etc. will require filtering to allow stable operation of your CNC or automated machinery.
Wiring Diagram for Power Supplies
L
N
L
N
L
N
Switch Mode PSU's and Toroidal
LIVE (BROWN)
NEUTRAL (BLUE)
Earth wire bolted to mounting Plate.
Uo
50VAC OUTPUT
50VAC OUTPUT
BLU
BRN WHT
WHT
CW6060ACCWD872CW885
UK 2 HSS86
RED = RED
BLU = BLUE
BLK = BLACK
B = BBRN = BROWN
VIO = VIOLETGRY = GREY
WHT = WHITE
Earth wire colour Green and yellow.
V+
V-
Product Code: 15V_1A_PSU
PSU
Please Note not suitable for drivers likeCW5045, CWD556, UK 2 HSS57-60
Toroidal Transformer Type 2
Page 4
Y
YEL
BLK
WHT
BRN
RED
BLU
ORG
GR
A+ A- B+ B-
+5 VPUL
D I R
ENA
+ - DIR+ DIR- EN+ EN-
+
-V IN
N
RED = RED
BLU = BLUE
YEL = YELLOW
BLK = BLACK
WHT = WHITE
BRN = BROWN
ORG = ORANGE
GRN = GREE
X AXIS WIRING DIAGRAM
NO
RLY (Relay)
NO
ENABLE
DIRECTION
STEP
STEP
DIR
EC
TIO
N
STEP
CWD885 Digtal DSP Driver
ST
EP
+5 VPUL
D I R
ENA
+5 VPUL
D I R
ENA
+5 VPUL
D I R
ENA
CP
0 -1
0V
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X
Y
Z
A
N
Stepper Motor
Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable
1 2 3 G/Y
Wire 1 to
Wire 2 to
Wire 3 to
Wire G/Y to
ScreenedCable
Product Code: CP0-10V
Product Code: CWD885
PSU
15V
V+
L
N
Brown
Blue
Green/Yellow (Earth) (FG)
Product Code: 15V_1A_PSU
V-
VAC ~ VAC
See Page 3 or 4
G/Y = Green and Yellow
60BYGH301B 3.1Nm
60BYGH401-03 4Nm
86HS78-4808-02 4.6Nm
Page 5
WARNINGNEVER Disconnect stepper from Driverwhile power is switched ON as outputMosfets will be damaged. Do not usefuses or isolation switches betweenDriver and Stepper as disconnectionarks can damage output Mosfets
YEL
BLK
WHT
BRN
RED
BLU
ORG
GRN
Y AXIS WIRING DIAGRAM
A+ A- B+ B-+ - DIR+ DIR- EN+ EN-STEP
DIR
EC
TIO
N
STEPS
TE
P
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RED = RED
BLU = BLUE
YEL = YELLOW
BLK = BLACK
WHT = WHITE
BRN = BROWN
ORG = ORANGE
GRN = GREEN
Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable
1 2 3 G/Y
Wire 1 to
Wire 2 to
Wire 3 to
Wire G/Y to
ScreenedCable
G/Y = Green and Yellow
Stepper Motor
60BYGH301B 3.1Nm
60BYGH401-03 4Nm
86HS78-4808-02 4.6Nm
86HS115-4208 8.7Nm
+5 VPUL
D I R
ENA
+
-V IN
NO
RLY (Relay)
NO
ENABLE
DIRECTION
STEP
+5 VPUL
D I R
ENA
+5 VPUL
D I R
ENA
+5 VPUL
D I R
ENA
CP
0 -1
0V
X
Y
Z
A
Product Code: CP0-10V
PSU
15V
V+
L
N
Brown
Blue
Green/Yellow (Earth) (FG)
Product Code: 15V_1A_PSU
V-
VAC ~ VAC
See Page 3 or 4
Page 6
WARNINGNEVER Disconnect stepper from Driverwhile power is switched ON as outputMosfets will be damaged. Do not usefuses or isolation switches betweenDriver and Stepper as disconnectionarks can damage output Mosfets
CWD885 Digtal DSP DriverProduct Code: CWD885
YEL
BLK
WHT
BRN
RED
BLU
ORG
GRN
Z AXIS WIRING DIAGRAM
A+ A- B+ B-+ - DIR+ DIR- EN+ EN-STEP
DIR
EC
TIO
N
STEPS
TE
P
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RED = RED
BLU = BLUE
YEL = YELLOW
BLK = BLACK
WHT = WHITE
BRN = BROWN
ORG = ORANGE
GRN = GREEN
Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable
1 2 3 G/Y
Wire 1 to
Wire 2 to
Wire 3 to
Wire G/Y to
ScreenedCable
G/Y = Green and Yellow
Stepper Motor
60BYGH301B 3.1Nm
60BYGH401-03 4Nm
86HS78-4808-02 4.6Nm
86HS115-4208 8.7Nm
+5 VPUL
D I R
ENA
+
-V IN
NO
RLY (Relay)
NO
ENABLE
DIRECTION
STEP
+5 VPUL
D I R
ENA
+5 VPUL
D I R
ENA
+5 VPUL
D I R
ENA
CP
0 -1
0V
X
Y
Z
A
Product Code: CP0-10V
PSU
15V
V+
L
N
Brown
Blue
Green/Yellow (Earth) (FG)
Product Code: 15V_1A_PSU
V-
VAC ~ VAC
See Page 3 or 4
Page 7
WARNINGNEVER Disconnect stepper from Driverwhile power is switched ON as outputMosfets will be damaged. Do not usefuses or isolation switches betweenDriver and Stepper as disconnectionarks can damage output Mosfets
CWD885 Digtal DSP DriverProduct Code: CWD885
YEL
BLK
WHT
BRN
RED
BLU
ORG
GRN
A AXIS WIRING DIAGRAM
A+ A- B+ B-+ - DIR+ DIR- EN+ EN- STEP
DIR
EC
TIO
N
STEPS
TE
P
Tel: 01908 315011© CNC4YOU LTD All Rights Reserved
RED = RED
BLU = BLUE
YEL = YELLOW
BLK = BLACK
WHT = WHITE
BRN = BROWN
ORG = ORANGE
GRN = GREEN
Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable
1 2 3 G/Y
Wire 1 to
Wire 2 to
Wire 3 to
Wire G/Y to
ScreenedCable
G/Y = Green and Yellow
Stepper Motor
60BYGH301B 3.1Nm
60BYGH401-03 4Nm
86HS78-4808-02 4.6Nm
86HS115-4208 8.7Nm
+5 VPUL
D I R
ENA
+
-V IN
NO
RLY (Relay)
NO
+5 VPUL
D I R
ENA
+5 VPUL
D I R
ENA
+5 VPUL
D I R
ENA
CP
0 -1
0V
X
Y
Z
A
Product Code: CP0-10V
PSU
15V
V+
L
N
Brown
Blue
Green/Yellow (Earth) (FG)
Product Code: 15V_1A_PSU
V-
VAC ~ VAC
See Page 3 or 4
Page 8
WARNINGNEVER Disconnect stepper from Driverwhile power is switched ON as outputMosfets will be damaged. Do not usefuses or isolation switches betweenDriver and Stepper as disconnectionarks can damage output Mosfets
CWD885 Digtal DSP DriverProduct Code: CWD885
YEL
BLK
WHT
BRN
RED
BLU
ORG
GRN
A+ A- B+ B-+ - DIR+ DIR- EN+ EN-
X AXIS WIRING DIAGRAM
STEP
DIR
EC
TIO
N
Tel: 01908 315011
STEPS
TE
P
YEL
BLK
WHT
BRN
RED
BLU
ORG
GRN
A+ A- B+ B-+ - DIR+ DIR- EN+ EN- STEP
DIR
EC
TIO
N
STEP
ST
EP
TWIN
Tel: 01908 315011© CNC4YOU LTD All Rights Reserved
YEL
BLK
WHT
BRN
RED
BLU
ORG
GRN
A+ A- B+ B-
Swap A+ and A-
Stepper MotorReversing forBelt Drive or
Rack and PinionOne Stepper onlyRED = RED
BLU = BLUE
YEL = YELLOW
BLK = BLACK
WHT = WHITE
BRN = BROWN
ORG = ORANGE
GRN = GREEN
Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable
1 2 3 G/Y
Wire 1 to
Wire 2 to
Wire 3 to
Wire G/Y to
ScreenedCable
G/Y = Green and Yellow
Stepper Motor
60BYGH301B 3.1Nm
60BYGH401-03 4Nm
86HS78-4808-02 4.6Nm
86HS115-4208 8.7Nm
Stepper Motor
60BYGH301B 3.1Nm
60BYGH401-03 4Nm
86HS78-4808-02 4.6Nm
86HS115-4208 8.7Nm
Gr
Please be aware not all breakout Boardscan drive 2 Drivers from one Axis output
+5 VPUL
D I R
ENA
+
-V IN
NO
RLY (Relay)
NO
+5 VPUL
D I R
ENA
+5 VPUL
D I R
ENA
+5 VPUL
D I R
ENA
CP
0 -1
0V
X
Y
Z
A
Product Code: CP0-10V
PSU
15V
V+
L
N
Brown
Blue
een/Yellow (Earth) (FG)
Product Code: 15V_1A_PSU
V-
CWD885 Digtal DSP DriverProduct Code: CWD885
CWD885 Digtal DSP DriverProduct Code: CWD885
VAC ~ VAC
See Page 3 or 4
Page 9
VAC ~ VAC
YEL
BLK
WHT
BRN
RED
BLU
ORG
GRN
A+ A- B+ B-+ - DIR+ DIR- EN+ EN-
Y AXIS WIRING DIAGRAM
STEP
DIR
EC
TIO
N
Tel: 01908 315011
STEPS
TE
P
YEL
BLK
WHT
BRN
RED
BLU
ORG
GRN
A+ A- B+ B-+ - DIR+ DIR- EN+ EN- STEP
DIR
EC
TIO
N
STEP
ST
EP
TWIN
Tel: 01908 315011© CNC4YOU LTD All Rights Reserved
YEL
BLK
WHT
BRN
RED
BLU
ORG
GRN
A+ A- B+ B-
Swap A+ and A-
Stepper MotorReversing forBelt Drive or
Rack and PinionOne Stepper onlyRED = RED
BLU = BLUE
YEL = YELLOW
BLK = BLACK
WHT = WHITE
BRN = BROWN
ORG = ORANGE
GRN = GREEN
Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable
1 2 3 G/Y
Wire 1 to
Wire 2 to
Wire 3 to
Wire G/Y to
ScreenedCable
G/Y = Green and Yellow
Stepper Motor
60BYGH301B 3.1Nm
60BYGH401-03 4Nm
86HS78-4808-02 4.6Nm
86HS115-4208 8.7Nm
Stepper Motor
60BYGH301B 3.1Nm
60BYGH401-03 4Nm
86HS78-4808-02 4.6Nm
86HS115-4208 8.7Nm
Please be aware not all breakout Boardscan drive 2 Drivers from one Axis output
+5 VPUL
D I R
ENA
+
-V IN
NO
RLY (Relay)
NO
+5 VPUL
D I R
ENA
+5 VPUL
D I R
ENA
+5 VPUL
D I R
ENA
CP
0 -1
0V
X
Y
Z
A
Product Code: CP0-10V
PSU
15V
V+
L
N
Brown
Blue
een/Yellow (Earth) (FG)
Product Code: 15V_1A_PSU
V-
VAC ~ VAC
See Page 3 and 4
Page 10
VAC ~ VAC
CWD885 Digtal DSP DriverProduct Code: CWD885
CWD885 Digtal DSP DriverProduct Code: CWD885
V+
GN
D
V IN
INPUTS WIRING DIAGRAM
E-STOP & LIMITS / HOMING
P15 P13 P12 P11 P10 GND
o oo___
o oo___
o oo___
o o__E-Stop
Limit and Homing
Switches
N/C N/C N/C N/C
N/C Normally Closed ContactN
OR
LY
(R
ela
y)
NO
RL
Y (
Re
lay)
CO
M
CP0 -10V
Tel: 01908 315011© CNC4YOU LTD All Rights Reserved
Product Code: CP0-10V
PSU
15V
V+
L
N
Brown
Blue
Green/Yellow (Earth) (FG)
Product Code: 15V_1A_PSU
V-
Page 11
INPUTS WIRING DIAGRAM
E-STOP & LIMITS / HOMING
PROXIMITY SWITCH
LJ12A3-4
o o__E-Stop
Limit and Homing
Proximity Switches
N/C
LJ12A3-4
LJ12A3-4
LJ12A3-4(Black )
+6 to 36Volts DC (Brown)
0 Volts DC (Blue)
V+
GN
D
V IN
P15 P13 P12 P11 P10 GND NO
RL
Y (
Re
lay)
NO
RL
Y (
Re
lay)
CO
M
CP0 -10V
+12V
Tel: 01908 315011© CNC4YOU LTD All Rights Reserved
Product Code: LJ12A3-4
Product Code: CP0-10V
PSU
15V
V+
L
N
Brown
Blue
Green/Yellow (Earth) (FG)
Product Code: 15V_1A_PSU
V-
Page 12
INPUTS WIRING DIAGRAM
TOUCH PROBE
V+
GN
D
V IN
P15 P13 P12 P11 P10 GND
CP0 -10V
+12V
Tel: 01908 315011© CNC4YOU LTD All Rights Reserved
For noisy environments and industrial applications, Please use separate PSU to power CP0-10V use15V to 48V and ideally our Product Code: 15V_1A_PSU Wireless Remote Probe Sensor
Wireless Probe Receiver
POWER IN 5 - 24V
POWER IN 0V
PSU
15V
V
+
L
N
Brown
Blue
Green/Yellow (Earth) (FG)
Product Code: 15V_1A_PSU
V
-
0V GND
SIGNAL OUT
Product Code: Wireless_Tool_Height_DT02
Product Code: CP0-10V
Page 13
PSU
15V
V+
RELAY BOARD WIRING
VCC = +V = POS
GND = -V = COM
L
N
Brown
Blue
Green/Yellow (Earth) (FG)
IN1 IN2 GND
VCC
+
-V IN
NO
RLY (Relay)
NO
+5 VPUL
D I R
ENA
+5 VPUL
D I R
ENA
+5 VPUL
D I R
ENA
+5 VPUL
D I R
ENAN/O COM N/C
Relay1 Relay2
N/O COM N/C
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X
Y
Z
A
PSU
5V
L
N
Brown
Blue
Green/Yellow (Earth) (FG)
Product Code: 15V_1A_PSU Product Code: 5V_2A_PSU
Product Code: 2_Relay_Board
Normally open Switches used for Water PumpsCooling Systems air solenoids etc.Not to be used for safety critical switching likeoperating Spindle Motors etc.
V- V + V-
VCCGND VCC-JD
RemoveJumper
CP
0 -1
0V
Relay board should be powered from separatePower Supply this gives isolation from relay to breakout board and electronics so using on board optoisolators as protected interface, also mostbreakout boards do not have the current capacityto drive these types of boards which can lead tomissed steps and other related problems.
Page 14
PSU
VCC
GND
VCC = +V = POS
GND = -V = COM
L
N
Brown
Blue
Green/Yellow(Earth)
Tel: 01908 315011© CNC4YOU LTD All Rights Reserved
U�<
UUUU
UUUU
Uo
Uo
3
7 8
4IN OUT LINE LOAD
Earth wire colour Green and yellow.Earth wire bolted to mounting tab.
(FG)
36 Volt 400 Watt PSUProduct Code: 400W36V/11A 48 Volt 480 Watt PSUProduct Code: 500W48V/11A 48 Volt 600 Watt PSUProduct Code: 600W48V/12A
V+L
N
Brown
Blue
Green/Yellow(Earth)(FG)
PSU
Brown
Blue
Green/Yellow
L
N
(Earth)(FG)
(Live)
(Neutral)
5 Volt 1 Amp PSUProduct Code: 5V_2A_PSU 12 Volt 1 Amp PSUProduct Code: 12V_1A_PSU 15 Volt 1 Amp PSUProduct Code: 15V_1A_PSU 24 Volt 2 Amp PSUProduct Code: 24V_2A_PSU
EMI / RFI 10A FilterNo Volt Relay NVR
Product Code: NVR_15AProduct Code: Chassis_Mount_EMI_10A
Product Code: Panel_Mount_IEC 10A
Wiring Diagram for Spindle Motor 1
V-
VCC = +V = POS
GND = -V = COM
UUUU
UUUU
Uo
Uo
LINE LOAD
VFD
L
N
(Earth)(FG)
Brown
Blue
Green/Yellow
SPINDLE
Earth wire colour Green and yellow.Earth wire bolted to mounting tab.
EMI / RFI filter is used in this applicationto help prevent noise generated by the VFD entering back into mains supply andsubsequent noise causing problems in yoursystem which can result in spurious stepsor triggering limit switch or E-Stop signals.
L
N
L
N
L
N
L
N
L
N
R
S
U
V
W
Earth wire and screenClamped to Spindle connector
Screen connected to earth at VFD and Spindle
4 core 0.75mm screened cableProduct Code: 4_Core_0.75mm_12Amp
Page 15
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U�<
UUUU
UUUU
Uo
Uo
3
7 8
4IN OUT LINE LOAD
Brown
Blue
Green/Yellow
L
N
(Earth)(FG)
(Live)
(Neutral)
EMI / RFI 10A FilterNo Volt Relay NVR
Product Code: NVR_15AProduct Code: Chassis_Mount_EMI_10A
Product Code: Panel_Mount_IEC 10A
Wiring Diagram for Spindle Motor 2
VFD
L
N
(Earth)(FG)
Brown
Blue
Green/Yellow
SPINDLE
Earth wire colour Green and yellow.Earth wire bolted to mounting tab.
L
N
L
N
L
N
R
S
U
V
W
Earth wire and screenClamped to Spindle connector
Screen connected to earth at VFD and Spindle
4 core 0.75mm screened cableProduct Code: 4_Core_0.75mm_12Amp
PSU
15V
V +
L
N
Brown
Blue
Green/Yellow (Earth) (FG)
+
-V IN
NO(Relay)
COM
Product Code: 15V_1A_PSU
V-
CP0 -10V
0-10
0V
DCM FOR VI ACM
VFD Settings
PD001 set to 1PD002 set to 1
VFD must be powered by NVRso preventing Spindle turning ON
after power has been restored
On board relay must be usedwith Charge Pump ON
Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable can be
used for wiring these signal wires
Page 16
Spindle automation is only suitable with our CP0-10V Breakout board please do not use our other breakout boards.Please read our conditions of use outlined at beginning of this document.
Door or GuardInterlock
IN1 IN2 GND
VCC
N/O COM N/C
Relay1 Relay2
N/O COM N/C
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PSU
5V
L
N
(Earth) (FG)
Product Code: 5V_2A_PSU
Product Code: 2_Relay_Board
Normally open Switches used for Water Pumps and Cooling Systems as pump will turn ON and OFF with Spindle Motor. Second relay can be used for automatically turning ON and OFF air for chip clearance or flood cooling on Mills etc.
V
+
V
-
VCCGND VCC-JD
JumperRelay board should be powered from separate Power Supply this gives isolation from relay and VFD and using on board optoisolators as a protected interface. Using this method also protects VFD internal relay and electronics damage if external devices have problems as relay board can be easily replaced.
Wiring Diagram for Spindle Motor 3
U�<
UUUU
UUUU
Uo
Uo
3
7 8
4IN OUT LINE LOAD
Brown
Blue
Green/Yellow
L
N
(Earth)(FG)
(Live)
(Neutral)
EMI / RFI 10A FilterNo Volt Relay NVR
Product Code: NVR_15AProduct Code: Chassis_Mount_EMI_10A
Product Code: Panel_Mount_IEC 10A
VFD
L
N
(Earth)(FG)
Brown
Blue
Green/Yellow
SPINDLE
Earth wire colour Green and yellow.
L
N
L
N
L
N
R
S
U
V
W
Earth wire and screenClamped to Spindle connector
Screen connected to earth at VFD and Spindle
4 core 0.75mm screened cableProduct Code: 4_Core_0.75mm_12Amp
FB FA
VFD Settings
PD001 set to 1PD002 set to 1PD052 set to 1
Brown
Blue
Green/Yellow
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Page 18
MACH 3 SOFTWARE SETUP
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If you haven't already installed Mach3 software Download and install Mach3 software from thefollowing link unless you are an experienced user please only download Lockdown Version.http://www.machsupport.com/software/downloads-updates/After download is complete please run or install software and follow all onscreen prompts onceinstallation is complete please restart your PC to allow drivers to be registered. Place your licence file in the following folder if default installation has been used or select folderlocation you have selected on installation. C:\Mach3 is default location Open Mach 3 software and you should see a screen similar to the one below but with your licencename or Demo both way you can setup and run Mach3 but in Demo mode you are restricted to 500lines for milling.
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MACH 3 SOFTWARE SETUP
If you haven’t already installed Mach3 software Download and install Mach3 software from the
following link unless you are an experienced user please only download Lockdown Version.
http://www.machsupport.com/downloads.php
After download is complete please run or install software and follow all onscreen prompts once
installation is complete please restart your PC to allow drivers to be registered.
Place your licence file in the following folder if default installation has been used or select folder
location you have selected on installation. C:\Mach3 is default location
Open Mach 3 software and you should see a screen similar to the one below but with your licence
name or Demo either way you can setup and run Mach3 but in Demo mode you are restricted to 500
lines for milling.
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Along the top Menu Bar place your mouse on the Config and click to highlight the dropdown menu
as shown in the picture below. Move your mouse down until you are over the Ports and Pins option
and press right mouse button to select.
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The following screen should appear this has information as to your port address chosen operating frequency etc. that you can customise Mach3 to your machine the guidelines are pertinent to
Cnc4you products but could be used with caution as a general guide.
Under most circumstance these general default setting are adequate for most machine types but further information on using this screen can be found in the Mach3 documentation but unless you
have specific requirements these can be left as default settings.
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On inset menu along the top menu selection please click on Motor output to open motorconfiguration settings as shown below.
On the left hand side you will see Axis names corresponding to your name and the following valuesas shown below should be entered. These settings are for our CP0-10V breakout boards and asshown are the settings for a three Axis machine.
To use fourth or fifth Axis please go to second column marked Enable and place your mouse on the AAxis and click mouse button to change red X to green tick to enable this axis. Once you have enteredthese values please press Apply to set these values.
Spindle setup is required if you are going to use the 0-10V output from the CP0-10V to controlSpindle speed.
If using UC300 Motion Controller please set Step Port and Dir Port to 2 or 3 depending on Port you are using.
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Place mouse over Input Signal tab and click mouse button to select the screen below will appear
allowing you to set your inputs and some examples are shown for guidance purposes and a generic
setup is shown. These Input Signals can be used for many purposes but a standard setup is shown
below. Again you can select or deselect by placing the mouse over Enable lines and changing an X to
a green tick will enable the signal, these values correspond to the above wiring diagram and for ease
of use an Automatic Setup of Inputs can be clicked and on screen instructions followed for you setup
environment. Once you have entered these values please press Apply to set these values.
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On the far right you can scroll down to show other options available and here we show settings for
Estop and Probe input if you are not setting up the probe at the moment just leave value blank or just fill as below and leave enable as a red X to leave it deselected. Once you have entered these values
please press Apply to set these values.
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Place mouse over Output Signal tab and click mouse button to select the screen below will appear
allowing you to set your outputs. This page allows us to switch On and Off the on board relay under
Mach3 control fill in value below if you want to use this function. Once you have entered these
values please press Apply to set these values.
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Place mouse over Spindle Setup tab and click mouse button to select the screen below will appear allowing you to set your Spindle settings. If the previous settings have been entered for outputs then we can set our spindle to switch on automatically and also turn off under Mach3 control.
Make sure Disable Spindle Relays is unchecked and at least M3 Clockwise is set to output# 1 as shown below. CW Delay Spin UP is set to 1 second in this example which will Mach3 wait 1 second before starting to cut to allow spindle to be up to speed, this value will vary with your own setup so please set correspondingly. CW Delay Spindle DOWN is set to value to allow spindle to come to a stop. Immediate Relay off before delay check box is ticked to switch relay off before delay starts rather than after. Once you have entered these values please press Apply to set these values.
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