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Proceedings of the 2012 ASEE North Central Section Conference Copyright © 2012, American Society for Engineering Education CFD Study of a Darreous Vertical Axis Wind Turbine Md Nahid Pervez a and Wael Mokhtar b a Graduate Assistant b PhD. Assistant Professor Grand Valley State University, Grand Rapids, MI 49504 E-mail: , [email protected] Introduction GO GREEN! – is a widely used ‘buzzword’ of these days for most of the companies and even for the policy makers. Some significant steps for saving the environment are - recycling the pop cans, using bio-degradable packaging materials, reducing the wastage of papers, using more efficient electric appliances, and using more efficient cars. But how far are we in the journey to ‘going green’? In the year 2010 only eight percent of the total 98.1 quads of energy consumption of US came from renewable energy sources 1 which roughly is eight quads, in which only 12% of the energy is from the wind energy 1 . So the statistics tell us that we still have a long way to go. US government has a plan to obtain 20% of the total electric energy supply from renewable energy sources by the year 2030 2 . Wind energy offers a promising renewable energy source and wind turbines are the only way to extract energy from the wind. HAWT (Horizontal Axis Wind Turbines) are widely used from the early days to harvest the wind energy. However VAWT (Vertical Axis Wind Turbine) are relatively new technology and proved to be very effective in lower wind speed locations such as cities. CFD (Computational Fluid Dynamics) is a very powerful tool for examining the flow characteristics of a complex system like the HAWT. In this paper, flow characteristics around a VAWT is presented using CFD tool. Literature Review A technical study was presented by D. Ayhan et. al. 3 about the wind speed variations and flow characteristics in city area. The boundary layer in a city, effect of building geometry on the boundary layer and the micro wind flow around the buildings were presented with the help of CFD tools. Different types of turbines for harnessing the energy were also suggested in that paper. An experimental study was done by R. Howell et. al. 4 . The airfoil analyzed in that study was NACA 0022. The chord length of the turbine was 100 mm and the length was limited to 400 mm. they did experiment on both 2 bladed (solidity of 1) and 3 bladed turbines (solidity of 0.67). The low speed wind tunnel where the tests were performed had a square test section of 1.2m X 1.2m dimension. The reason for that experiment was to get a set of experimental results to compare with a CFD model. From the study it was found that the predicted performance from

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Page 1: CFD Study of a Darreous Vertical Axis Wind Turbinepeople.cst.cmich.edu/yelam1k/asee/proceedings/2012/full papers/pe… · (Vertical Axis Wind Turbine) are relatively new technology

Proceedings of the 2012 ASEE North Central Section Conference

Copyright © 2012, American Society for Engineering Education

CFD Study of a Darreous Vertical Axis Wind Turbine

Md Nahid Perveza and Wael Mokhtar

b

a Graduate Assistant

b PhD. Assistant Professor

Grand Valley State University, Grand Rapids, MI 49504

E-mail: , [email protected]

Introduction

GO GREEN! – is a widely used ‘buzzword’ of these days for most of the companies and even

for the policy makers. Some significant steps for saving the environment are - recycling the pop

cans, using bio-degradable packaging materials, reducing the wastage of papers, using more

efficient electric appliances, and using more efficient cars. But how far are we in the journey to

‘going green’? In the year 2010 only eight percent of the total 98.1 quads of energy consumption

of US came from renewable energy sources 1 which roughly is eight quads, in which only 12%

of the energy is from the wind energy 1. So the statistics tell us that we still have a long way to

go. US government has a plan to obtain 20% of the total electric energy supply from renewable

energy sources by the year 2030 2. Wind energy offers a promising renewable energy source and

wind turbines are the only way to extract energy from the wind. HAWT (Horizontal Axis Wind

Turbines) are widely used from the early days to harvest the wind energy. However VAWT

(Vertical Axis Wind Turbine) are relatively new technology and proved to be very effective in

lower wind speed locations such as cities. CFD (Computational Fluid Dynamics) is a very

powerful tool for examining the flow characteristics of a complex system like the HAWT. In this

paper, flow characteristics around a VAWT is presented using CFD tool.

Literature Review

A technical study was presented by D. Ayhan et. al. 3 about the wind speed variations and flow

characteristics in city area. The boundary layer in a city, effect of building geometry on the

boundary layer and the micro wind flow around the buildings were presented with the help of

CFD tools. Different types of turbines for harnessing the energy were also suggested in that

paper.

An experimental study was done by R. Howell et. al. 4. The airfoil analyzed in that study was

NACA 0022. The chord length of the turbine was 100 mm and the length was limited to 400

mm. they did experiment on both 2 bladed (solidity of 1) and 3 bladed turbines (solidity of 0.67).

The low speed wind tunnel where the tests were performed had a square test section of 1.2m X

1.2m dimension. The reason for that experiment was to get a set of experimental results to

compare with a CFD model. From the study it was found that the predicted performance from

Page 2: CFD Study of a Darreous Vertical Axis Wind Turbinepeople.cst.cmich.edu/yelam1k/asee/proceedings/2012/full papers/pe… · (Vertical Axis Wind Turbine) are relatively new technology

Proceedings of the 2012 ASEE North Central Section Conference

Copyright © 2012, American Society for Engineering Education

the 2D study was much higher than the 3D experimental results. Dynamic behavior of vortices

over the tip of the turbine blade is responsible for that, according to the authors.

A CFD study of an unconventionally designed VAWT was presented by S. McTavish et. al. 5.

The authors made a CFD model of a wind turbine of novel design for mainly micro scale power

generation.

Several modifications of a VAWT are experimented and studied to improve the power

coefficient of the VAWT. One particular modification is incorporating a stator guide vane. A

CFD study on that is presented by K. Pope et. al. 6. A zephyr made VAWT was studied in that

paper.

One particular problem of a VAWT is, it is not self-starting. To eliminate this problem

asymmetric airfoils are used normally. An experimental study was performed on a VAWT with

asymmetric airfoil by M. Takao et. al. 7. The airfoil used in that study was NACA4518 with

stator guide vane.

Present Work

For the simulation of a VAWT, a step by step work flow was maintained. In the beginning, a 2D

analysis was performed for the NACA4518 airfoil and its performance was observed for low

speed wind. A profile of a NACA4518 is shown in figure 1.

Figure 1: Profile of a NACA4518 airfoil

As the airfoil was a blade of a VAWT, it would be subjected to positive and negative angle of

attack. So the angle of attack was varied from -12° to +12°. And the results are presented. Then a

3D model of an airfoil was simulated. Like the 2D analysis, the results of negative and positive

angle of attack are presented. And finally a simplified 3D model of a VAWT with 3 blades was

simulated. The airflow structure and other major flow characteristics around the turbine were

presented. All of the models of the wind turbine used in the study were done by the CAD

software SolidWorksTM

. The length of the wind turbine was 1.514 m (5 feet). The chord length

was 0.127 m (5 inch). CAD models are shown in figures 2, 3 and 4.

-10

0

10

20

-20 0 20 40 60 80 100 120 140

NACA 4518

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Proceedings of the 2012 ASEE North Central Section Conference

Copyright © 2012, American Society for Engineering Education

Figure 2 2D model Figure 3 3D model Figure 4 Simplified turbine model

The applicability of VAWT in the city area is promising. So throughout the analysis the wind

speed was maintained at 6.71 m/s (15 mph). It is the average speed of the city of Johnston Island,

PC 8. The reason for this city is, it has a very decent wind speed throughout the year 8.

Same wind speed was maintained for the 2D, 3D and simplified turbine model. The angle of

attack was varied to observe the characteristics for 2D and 3D. Table 1 displays a summary of

the different simulations.

Table 1

Simulation Type Angle of Attack Speed (m/s)

2D Model -12°, -8°, -4°, 0°, 4°, 8°, 12° 6.71

3D Model -8°, -4°, 0°, 4°, 8° 6.71

Rotation of the simplified turbine model was simulated by applying a tangential velocity at the

walls of the rotor. The rotational velocity was 100 rpm. The orientation of the simplified model

of the turbine was rotated from 0° to 120°. The full performance in the whole 360° region is

found by just repeating the results from 0° to 120°. Table 2 shows the different orientations of

the rotor that were simulated.

Table 2

Simulation Type Orientation Angle Speed (m/s)

Simplified 3D model of the

turbine rotor.

0°, 15° ,30° ,45° ,60° ,75° ,90°

,105° ,120°

6.71

Computational Method

The simulations were performed using STAR CCM+TM

commercial software. It was developed

by CD-Adapco, Inc. and uses computational finite volume method for solving. For this study

segregated flow solver was used. SST k-� turbulence model was used for turbulence model.

For the 2D study the numerical domain had a thickness of one chord length of the airfoil. The

size of the numerical domain was large enough so that the domain boundary do not affect the

simulation results. Figure 5 shows the meshed numerical domain with the airfoil inside it. Note

that the mesh on that figure 5 is the surface mesh. For the surface mesh, surface remesher model

was used. Trimmer volume mesh model was used to generate the volume mesh. The cells were

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Proceedings of the 2012 ASEE North Central Section Conference

Copyright © 2012, American Society for Engineering Education

clustered to capture the curvature of the airfoil. Figure 7 shows the growth rate of the mesh as it

moves outward in the domain. Figures 6 and 7 show the surface and volume mesh of the 2D

airfoil respectively.

Figure 5 2D surface mesh of numerical domain

Figure 6 2D surface mesh of airfoil

Figure 7 2D volume mesh of numerical domain Figure 8 2D volume mesh of airfoil

Near the airfoil, to capture the boundary layer, prism layers were used. The thickness of the

boundary layer was determined by repetitive trials so that it can capture the physics of boundary

layer. Volumetric control was also used to cluster the cells around the airfoil to capture the

turbulence and flow separation. Figures 9 and 10 show the boundary layer and the volumetric

control region of the 2D study respectively.

Page 5: CFD Study of a Darreous Vertical Axis Wind Turbinepeople.cst.cmich.edu/yelam1k/asee/proceedings/2012/full papers/pe… · (Vertical Axis Wind Turbine) are relatively new technology

Proceedings of the 2012 ASEE North Central Section Conference

Copyright © 2012, American Society for Engineering Education

Figure 9 Prism layers to capture boundary layer Figure 10 Volumetric control to cluster cells around

the airfoil

Similar approach was followed to simulate the 3D airfoil. For the 3D case only half of the airfoil

simulated with a symmetric boundary to reduce the computational time. Figures 11 and 13 show

the numerical domain with surface mesh and volume mesh for 3D case respectively. Figures 12

and 14 show the airfoil with surface mesh and volume mesh respectively.

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Proceedings of the 2012 ASEE North Central Section Conference

Copyright © 2012, American Society for Engineering Education

Figure 11 Surface mesh of domain of 3D model

Figure 12 Surface mesh of airfoil of 3D model

Figure 13 Volume mesh of domain of 3D model

Figure 14 Volume mesh of airfoil of 3D model

For the simplified turbine model the numerical domain had a shape of cylinder. Volumetric

control was used to cluster the cells around the turbine to capture the physics more accurately.

Boundary layer was used to capture the boundary layer. Figures 15 and 16 show the surface

meshes of the numerical domain and the rotor and figures 17 and 18 show the volume mesh of

those.

Figure 15 Surface mesh of numerical domain

Figure 16 Surface mesh of simplified turbine

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Proceedings of the 2012 ASEE North Central Section Conference

Copyright © 2012, American Society for Engineering Education

Figure 17 Volume mesh of numerical domain

Figure 18 Volume mesh of simplified turbine

The cell size was increased as it moves outward from the turbine. Figure 19 show the volumetric

control of the cell and gradual increase of the cell size.

Figure 19 Volumetric control to cluster cells around the turbine

Page 8: CFD Study of a Darreous Vertical Axis Wind Turbinepeople.cst.cmich.edu/yelam1k/asee/proceedings/2012/full papers/pe… · (Vertical Axis Wind Turbine) are relatively new technology

Proceedings of the 2012 ASEE North Central Section Conference

Copyright © 2012, American Society for Engineering Education

The major parameters of the 2D and 3D cases are tabulated in table 3.

Table 3

Parameters 2D Airfoil 3D airfoil Simplified Turbine

Geometry:

� Chord length : 0.127

m (5 inch)

� Speed: 6.71 m/s (15

mph)

� Reynolds number:

58300

� Chord length : 0.127

m (5 inch)

� Length : 0.762 m (2.5

feet)

� Speed: 6.71 m/s (15

mph)

� Reynolds number:

58300

� Chord length : 0.127

m (5 inch)

� Length : 1.524 m (5

feet)

� L/D ratio: 12

� Width of the turbine:

3 feet

� Speed: 6.71 m/s (15

mph)

Model: � Trimmer volume

mesh

� Number of cells:

216840

� Segregated flow

� SST k-ω turbulence

model

� Trimmer volume

mesh

� Number of cells:

883204

� Segregated flow

� SST k-ω turbulence

model

� Trimmer volume

mesh

� Number of cells:

623416

� Segregated flow

� SST k-ω turbulence

model

Solver: � AMG linear solver � AMG linear solver � AMG linear solver

CFD Results and Discussions

The 2D analysis was performed to characterize the performance of the airfoil. One of the major

challenges for CFD is to capture the boundary layer and separation region properly. Figure 20

shows the boundary layer and the prism layers used to capture it.

Figure 20 Prism layers capturing the boundary layer

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Proceedings of the 2012 ASEE North Central Section Conference

Copyright © 2012, American Society for Engineering Education

From the pressure contour (figure 21) and the velocity vector around the airfoil (figure 22) the

stagnation point is visible. A minute separation region is also found from the velocity vector

(figure 22). Figure 23 show the stream line around the airfoil. Note that all of the results are of

the 0 angle of attack simulation.

Figure 21 Pressure contours around the airfoil for

2D case

Figure 22 Velocity distribution around the airfoil for 2D case

Figure 23 Streamline around the airfoil for 2D case

The coefficient of lift is the most important result for this simulation. The airfoil will be

subjected to a variable angle of attack both in positive and negative direction. So both positive

and negative angle of attack cases were simulated. Coefficients of lift for different angles of

attack are shown in figure 24 for 2D simulation.

Figure 24 Lift of coefficient for 2D simulation

Figure 25 Lift of coefficient for 3D simulation

-0.6

-0.4

-0.2

0

0.2

0.4

0.6

0.8

1

-20 -10 0 10 20Lif

t co

effi

cien

t

Angle of attack

-0.8

-0.6

-0.4

-0.2

0

0.2

0.4

0.6

0.8

1

-10 0 10

Lif

t C

oef

fici

ent

Angle of attack

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Proceedings of the 2012 ASEE North Central Section Conference

Copyright © 2012, American Society for Engineering Education

The 3D simulations were done in a similar fashion. The coefficients of lift for different angles of

attack can be found in figure 25. Notable fact is that, the performance parameter which is the

coefficients of lift of the airfoil decreases in 3D simulation cases. The coefficient of lift has the

highest value of 0.75 in 3D case where in 2D case the highest value was 0.84.

One of the main objectives of this study was to visualize the flow structure around the VAWT

wind turbine. The complexity of the flow structure makes it hard to visualize. Figure 26 shows

the stream lines around the turbine. The turbine blades were used to seed the streamlines.

Figure 26 Streamline around the simplified turbine

The velocity magnitude around the turbine in figure 27 shows a large separation of flow region

due to the orientation of the airfoil. The lift generated by the wing would provide the moment or

torque to rotate. So at different orientations the torque would be different. In current orientation,

among the three blades one blade is facing the wind in a perpendicular position which is creating

a huge separation region.

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Proceedings of the 2012 ASEE North Central Section Conference

Copyright © 2012, American Society for Engineering Education

Figure 27 Velocity profile around the turbine

The pressure contour around the rotor in figure 28 is supporting the fact of separation of flow

due to orientation of the blades.

Figure 28 Pressure contours around the turbine

The rotational velocity of the simplified turbine was simulated by adding a tangential velocity. A

closer look on the velocity vector around the blades from figure 29 shows the tangential velocity.

Page 12: CFD Study of a Darreous Vertical Axis Wind Turbinepeople.cst.cmich.edu/yelam1k/asee/proceedings/2012/full papers/pe… · (Vertical Axis Wind Turbine) are relatively new technology

Proceedings of the 2012 ASEE North Central Section Conference

Copyright © 2012, American Society for Engineering Education

Figure 29 Velocity distribution at the vicinity of the turbine wall

The moment is the main indicator for the turbine power generation. But the moment varies due

to the different orientation of the blades. The wind direction was varied from 0° to 120° and the

moment around the rotor calculated from the simulation. As it is a 3 bladed rotor, the moments at

other angles were found by repeating the results. Figure 30 show moments generated by the

rotor.

Figure 30 Moment generated by turbine

The average torque was found 0.1144 N-m at 100 rpm. The turbine produces 1.198 watt of

power. The results show that the turbine has a very low efficiency. Further modification of the

turbine structure and proper modeling of the turbine in CFD will provide more accurate results.

0

0.02

0.04

0.06

0.08

0.1

0.12

0.14

0.16

0.18

0.2

0 50 100 150 200 250 300 350

Moment at angle

Average moment

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Proceedings of the 2012 ASEE North Central Section Conference

Copyright © 2012, American Society for Engineering Education

Conclusion

CFD is very effective for visualizing the complex flow structure around the vertical axis wind

turbine. This study had primary objective to visualize the flow structure, analyze the

performances of the airfoil NACA 4518 and act as preliminary study for a complex unsteady

analysis of a VAWT. 2D, 3D and simplified model of a VAWT is simulated and results are

presented in this study. The flow structure is presented for the simplified turbine in the form of

streamlines. Performance parameter which is the coefficient of lift is presented for different

angle of attacks. Performance differences in 2D and 3D studies are also observed. For simplicity,

the rotational motion of the turbine was simulated by adding tangential velocity on the walls of

the rotor. This is a simplified approach to a complex fluid-solid interaction problem. From th

performance of the VAWT is relatively lower than that of a HAWT. However significant

structural modifications and proper mathematical modeling will provide accurate results.

References

1. U. S. DOE, Energy Information Administration (EIA) (2011) Monthly Energy Review

September 2011

2. U. S.DOE, Energy Efficiency and Renewable Energy 20% Wind Energy by 2030 July 2008

3. Ayhan, D., Saglam, S., “A technical review of building-mounted power systems and a

sample simulation model”, Renewable and Sustainable Energy Reviews 16 (2012) 1040-

1049

4. Howell, R., Qin, N., Edwards, J., Durrani, N., “Wind tunnel and numerical study of a small

vertical axis wind turbine”, Renewable Energy 35 (2010) 412-422

5. Mctavish, S., Feszty, D., Sankar, T., “Steady and rotating computational fluid dynamics

simulations of a novel vertical axis wind turbine for small-scale power generation”,

Renewable Energy 41 (2012) 171-179

6. Pope, K., Rodrigues, V., Doyle, R., Tsopelas, A., Gravelsins, R., Naterer, G. F., Tsang, E.,

“Effect of stator vanes on power coefficients of a zephyr vertical axis wind turbine”,

Renewable Energy 35 (2010) 1043-1051

7. Takao, M., Kuma, H., Maeda, T., Kamada, Y., Oki, M., Minoda, A., “A Straight-bladed

Vertical Axis Wind Turbine with a Direct Guide Vane Row – Effect of Guide Vane

Geometry on the Performance”, Journal of thermal Science Vol. 18, No. 1 (2009) 54-57

8. Comparative Climatic Data , Wind – Average Wind Speed – (MPH), Retrieved from the web

on December 2011, site: http://lwf.ncdc.noaa.gov/oa/climate/online/ccd/avgwind.html,

National Climatic Data Center, U. S. Department of Commerce.