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COPYRIGHT © 2017 / PROFIMACH. ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION MAY BE REPRODUCED, DISTRIBUTED, OR TRANSMITTED IN ANY
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10.01.2017 V0.1
NOVICK SALES AND SERVICESEUROPEPhone: +40 (0) 722 346 170 Fax: +40 (0) 232 412 610 E-mail: [email protected]: www.novick.eu
WIDE RANGE OF MACHINESFOR ALL YOUR EDM NEEDS
LOW COST HIGH SPEED WIRE QUALITY CUTTINGMOLYBDENUM WIRE CUT WITH ZIRCONIUM DRIVE
www.
novic
k.eu
BUILD FOR EUROPE
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HIGH QUALITY, LOW COST CUTTING TAKE CONTROL
START TO TAKE CONTROL OF
YOUR SAVINGS
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NOVICK® IS A FAST GROWING NEW WORLD LEADER IN EDM MACHININGTECHNOLOGY. DUE TO ITS STATE OF THE ART AND HIGH PRECISION MANUFACTURING EQUIPMENT,
NOVICK® IS KNOWN FOR THE SUPERIOR PERFORMANCE OF ITS EDM MACHINES.
M-II series uses reciprocal molybdenum wire, for multiple cutting process using the same wire. New double wire tension system on the M-II series, doubles the wire tension when using the same weight.
Better wire guidance by Zirconia guiding wheels increase guiding group life time including wheels and bearings, thus improving cutting accuracy, too. Geometry of wire guide sleeves is also improved with larger conical surface, making
wire threading easier. Guide sleeves are made of high wear resistant diamond material.
Wire drum speed can be adjusted in several speed steps, so a wider range of materials and thicknesses can be processed and better roughness obtained.
M-II series come with 3 layer filtration unit consisting of: dirty water tank, transitional water tank and clean water tank
TECHNOLOGY FOR GLOBAL NEEDS BENEFITS USING WIRE CUT EDM
Cut conductive materials ranging from aluminium and copper over harmetal and titanium to graphite with an electrical spark. EDM technology allows you to achieve extreme accuracy when produc-ing incredibly delicate parts at very high cutting speeds. Nor is this just restricted to die and mould. Since only one tool is required it is also your low-cost alternative to milling, turning, grinding, lathing or broaching. What’s more, you can accomplish a whole range of different processes using multi-pur-pose EDM, even unmanned.
Produce almost any part with a single wire cut
Zirconium guide wheels for increased power
• Zero force cutting: Since there is no contact between the cutting tool and workpiece, EDM allows you to cut very small parts, such as injector pins or medical needles, with the thinnest of walls – a clear benefit compared to drilling, milling or lathing.• Up to 140 hrs unmanned machining: Wire EDM is slower than other technologies, but benefits from the
fact that machines can work unmanned for up to 160 hrs. That is almost 7 days of uninterrupted machining without an operator present. • No burrs, no reworking: Because no force is applied, wire cutting leaves perfect sur-faces. For still finer surfaces or even mirror finishing, there is the Micro Finish function.• No specific fixturing: Wire Cut EDM machines do not require specific fixtures for dif-ferent components and processes – saving you money and making you more flexible. • No swarf, no scrap: On processes involving costly materials, Wire Cut EDM has the advantage that no swarf is produced, and additional scrap costs incurred.• Low tool costs: Since all it requires is a single high-quality wire, Wire EDM benefits from low tool costs compared to other cutting technologies and specially when using the reusable molybdenum technology.• Cut tiny radii: Ideal for cutting microparts and capable of realizing radii down to 0.09 mm, Moly wire EDM is the ultimate alternative to milling.
• Cut thick workpieces up to 500 mm• Cut complex shapes easily• 4 axis cutting: A great solution for extrusion die scenarios, 4 axis Wire Cut EDM allows you to cut complex shapes on the top and bottom of an object at once. • Cut PCD tooling• Cut in stacks: For maximum cost effectiveness, stack and cut several thin workpieces in just one process.• Cut very hard material: Even hard-to-mill materials com-monly used in the aerospace industry such as titanium or Inconel can be cut using WEDM. • Replace up to 8 steps with 1 wire cut EDM machine: Wire EDM technology allows you to dispense with up to 8 steps, including pre-machining, hardening, finishing and fixturing, required in traditional machining processes such as milling, drilling or turning..
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RESPECT QUALITY, LOWER COST TIME IS MONEY
Molybdenum wire cuttingTechnological advantagesUsing molybdenum wire cutting machines offers much more advantages than disadvantages. When you can accept the few limitations of moly wire cutting and your workpieces are within the tolerances reachable of our machines, then our Noviform-M series offers you an economical very interesting high functional tool able to make high quality parts and save tremendous money in production cost.Contradictious to copper (tensile strength 200-250N/mm²) or brass wires (soft 375 N/mm² and hard 1180 N/mm2), moly wire is a very high strength wire (tensile strength 1724 N/mm2). Molybdenum wire resist to very high pulling forces and breaking it is very difficult. This gives many advantages:• Much less wire breakage common with many copper/brass wires• Almost no elongation (<2%) of the wire during cutting• Higher pulling force guarantees also straighter cuts and helps in maintaining excellent wall straightness. This allows it to cut very fine, very straight-walled details with sharp definition.• Due to the higher pulling forces possible, we can increase the move through speeds of the cutting wire remarkable and can make a much faster cutting.This molybdenum wire is mostly used in the fixed diameter of 0.18mm (+- 3µm) to meet blueprint requirements of narrow kerfs and near-sharp, inside corner radii. This 0.18mm gives a perfect balance between lifetime, cutting speed, cutting tolerances and surface quality. Because moly wire has very high melting temperature, (2,625°C), compared to copper (1085°C) and brass (900-940°C), the Noviform-M machines can handle very high working temperatures in the cutting zone. This results that almost all conductive materials, most difficult, hardest and toughest, can be cut with our Novicut-M without any problem at higher speeds.By using patented zirconium guide wheels, we could increase drastically the cutting current, resulting in an increased cutting speed.
Molybdenum wire cuttingTechnological advantages
Save more than 10000, euro per year per shift per machineThe price of a wire EDM machine is nothing compared to the cost of wire over the life of the machine. “Wire is the single highest expense in operating a wire EDM.Although wire consumption rarely appears as a topic of concern for most wire EDM users, the financial benefits of owning a low-wire-consumption machine can be critical to a manufacturer’s bottom line. With the revolutionary Molybdenum wire cutting system with zirconium guiding wheels, you will be able to save of up to 70 percent in many applications while maintaining precision and surface quality (Ra<0.8µ).EDM brass/copper wire, at its current cost of approximately €12-15 a kg, is the single highest cost related to the use of WEDM technology. On average, most Copper/brass WEDMs unspool wire at a rate of 500 to 1200 grams per hour. The faster a WEDM machine unspools wire, the more it costs to operate that machine. For shops that run a WEDM for 2,000 hours per year (one shift), investing in a Novicut-M machine can generate a saving of about €10,000 only in EDM wire per machine/per shift each year.
Investing in a Novicut M wire EDM will allow you to regain control over your EDM department and generate good profit. When you are facing extended lead-times and part inconsistencies due to outsourcing and the unreliability of your older machines, then it’s urgent time to think on an investment that run unattended throughout the day, over nights and even weekends. We can ensure that quality will be again to your standards and saving money hand over fist on operational costs will be again in reach.
How does a 70% reduction in wire EDM operation costs sound to you?
Precision and accuracy test cut
Material: D2 Tool Steel | 1.2379 | X153CrMo12 | SKD11
Cold Works D2 tool steel is a high carbon, high chromium tool steel (12% chrome) with extremely high wear resisting properties, heat treatable to 60-62 Rc
Electrode : Wire of 0.18mm, Molybdenium wire 99.8%
Procedure:• Multi-cutting function 4 cuts• Best roughness Ra < 0.68 µm• Worst Roughness Ra < 0.78 µm• Max. cutting speed hit 315mm2/min at highest
wire speed at first cut.Results:• Average Surface roughness : Ra = 0.76 µm• Pitch accuracy : 14µm• Shape accuracy : 9 µm
With the new advanced and patented pulse power eco generator specific for molybdenum we get much lower loss of wire (electrode wear). The diameter of a 0.18 mm wire, reduced with 0,007mm in 200.000 mm2 cutting (5 shifts of 8 hour working). This keeps the precision of the each cut at the lowest cost available!
Cutting the toughest materials
• Our novicut M series can cut besides all standard conductive materials also very easily following super hard and super tough materials:
• Ti alloy, Titanium alloy, stainless steel, high alloy steel, Kovar steel, Inconel steel, carbon steel, exotic metal, Hastelloy, Ferro-tic, Stellite, Nitronic, Beryllium-copper alloy, Tungsten carbide, Nitralloy, Waspaloy, Nimonic, harden toolsteel. PCD, etc
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• Lowest running costs in the market • High performance• Taper cutting possible• Max. cutting speed : 300 mm2 / min on Steel • Surface finish : Ra <= 0.8 µm (with multi-pass)• Reusable wire: Reciprocating Molydenum wire • High-grade industrial CNC control system, indus-trial grade LCD display, HF series control software, specially developed non-resistance driving power supply and high sensitive ultra-precision micro discharge power supply.• Full-featured, reliable stable performance, simple operation will enable beginners to bring into play 80% of the machine performance within some hours, ensure to achieve cutting effect of low speed wire cutting EDM machine.• Fuzzy logic technology system, increases the productivity with 30%.
If you are interested in saving money, then we do have the perfect machine for you!
Novicut M-T: PCD - ToolmasterFirst Molydenum Wire cutting machine for PCD material
• Novick is offering a flexible, low-cost solution for the cutting and sharpening of Polycrystalline Diamond (PCD) tools. With novick’s new PCD Package, EDM users will have everything they need to accurately cut complex tools, using our Noviform-M PCD Toolmaster. Unlike many PCD solutions, Novick includes a dedicated PCD discharge unit capable of reducing tool chipping by as much as 70% as part of this package. The result is a high-performance, cost-effective solution with an interface already familiar to most users at a fraction of the price from others.
• Creating and repairing PCD tools has never been easier and more profitable
AFFORDABLE QUALITY PRECISION SPECIAL
Cheapest way of sawing hard conductive materials The electronic discharge sawing (EDS) is a new metal cutting process, applying spark erosion – the basic operating principle of wire EDM – with a reciprocating molybdenum wire to promise less material waste, less environmental impact, greater productivity (max 300 mm²/min) and low operating costs. This new technology could change the future of cutting hard, exotic and composite metals.EDS can cut any conductive metal, especially hard, exotic and composite metalsBenefits you will get with EDS machines: • Saving production time (Max cutting speed: 300mm2/min)• Saving tool cost (the molybdenum electrode wire is cheaper than any quality sawblade)• Saving precious steels: the cutting gap is much smaller: 0,2 mm instead of 1,2-2 mm)• Saving material cost: We can cut out parts from bigger plates without need to cut each part in two as with a sawing machine• We cut without using force• We can pile up plates
EDS: Electro discharge sawing with molybdenum wire
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Technical data 400 M - III 600 M - III (soon)
650 M - II 800 M - II 1000 M - II
MAIN SPECIFICATIONX x Y travels [mm] 400 x 300 600 x 400 650 x 500 800 x 630 1000 x 800Z travel [mm] 300 400 450 motorized 500 motorizedU x V travels [mm] 70 x70 36 x 36Size of worktable [mm] 590 x 440 800 x 580 920 x 620 1100 x 800 1300 x 900Work tank size(LxWxH) [mm] 960 x 550 1190 x 650 1300 x 800 1500 x 1000 1660 x 1100X,Y,U,V axes resolution[mm] 0.001
Max cutting taper ±15° / 80 mm (with guider) ±10° / 80 mm (with guider) Max cutting thickness [mm] 300 400 500 500
WORKPIECE Max. workpiece weight [kg] 500 800 1200 1500Max. workpiece size [mm] 960 x 550 x 300 1190 x 650 x 400 1300 x 800 x 500 1300 x 900 x 500
MACHINING Max. machining current [A] 10Best surface roughness-Ra ≤ 0,8 µmMin. Input unit [mm] 0.001
CNC control systemDisplay 15” color LEDProgrammable axes XYUV 4 axes (controlled simultaneously) (optional: A axes)Min. input unit [mm] 0.001
Equipment Industrial PC\SSD\Color LED display\FeRAM memory\USB&LAN interface\water proof stainless keyboard
Program mode Novick CAD/CAM/ISOWire
Wire type Molybdenum Others
Power input [kW] 2Power requirement [kVA] 2Power source 3x380 V (±10%) 50/60 HzMachine dimension (LxWxH) [mm] 2040x1600x1830 2400x1890x2060 2340x2025x2580 2590x2400x2610 2860x2653x2620
Machine weight [kg] 2280 2840 3000 3500 4000Intelligent systemMachine status Machine shutdown status checkWorkpiece Workpiece statistics checkMachine faults Automatically export machine faults report
Don’t know which machines is best suited for your needs?Our engineers, will gladly help choose the best configuration for you based on your production needs. Feel free to contact them for a personalized offer: [email protected] | +32 (0) 475 736 351 (West Europe) | +40 (0) 722 346 170 (East Europe)
Novicut 400M - Third Generation
Novicut 600M - Third Generation (soon) Novicut 650M - Second Generation
Novicut 800M - Second Generation Novicut 1000M - Second Generation
CHOSE YOUR SUCCESS STORY TECHNICAL DATA
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FRIENDLY USER INTERFACE FRIENDLY CAD EXPERIENCE
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BLAC
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Contact details
West Europe:Patrick Favoreel +32 (0) 475 736 351
East Europe: Cezar Cosmescu +40 (0) 722 346 170
Notes
CONTACT US JOIN THE WORLD
Our industry referencesSome of our european references
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