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brochure online calibary3.imimg.com/data3/IE/GV/MY-5251133/instil_technologies_pvt_ltd.pdfDual Free Type: For absorption of extension/compression low-pressure piping, exhaust piping,

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Page 1: brochure online calibary3.imimg.com/data3/IE/GV/MY-5251133/instil_technologies_pvt_ltd.pdfDual Free Type: For absorption of extension/compression low-pressure piping, exhaust piping,
Page 2: brochure online calibary3.imimg.com/data3/IE/GV/MY-5251133/instil_technologies_pvt_ltd.pdfDual Free Type: For absorption of extension/compression low-pressure piping, exhaust piping,

Expansion Joints

Crucial Components of Expansion Joints

Metal expansion joints (they also called compensators) are compensating elements for thermal expansion and relative movement

in pipelines, containers and machines. They consist of one or more metal bellows, connectors at both ends, and tie rods that

depend on the application. They are differentiated according to the three basic types of movement: axial, angular and lateral

expansion joints.

Bellows (Elastic vessels): The Built-up of a bellows is complex in that it involves an evaluation of pressure capacity, stress due to

deflection, fatigue life, spring force and squirm. The determination of an acceptable design is further complicated by the numerous

variable involved such as diameter, material thickness, pitch , height, number of piles, method of reinforcement , manufacturing

technique , material type and heat treatment. In many cases the design for particular application will involve of conflicting

requirement.

Control Rod: Devices, usually in the form of rods or bars, attached to the expansion joints assembly whose primary function is to

distribute the movement between the two bellows. Control rods are not designed to restrain bellows pressure thrust.

Limit rod: Device, usually in the form of rods or bars, attached to the expansion joint assembly whose primary function is to restrict

the bellows movement range (axial, lateral and angular) during normal operation.

Tie Rods: Devices usually in the form of rods or bars, attached to the expansion joints assembly whose primary function is to

continuously restrain the full bellows pressure thrust during normal operation while permitting only lateral deflection. Angular

rotation can be accommodated only if tie rods are used located 90 opposed to the direction of rotation.

Cover: A device used to provide limited protection of the exterior surface of the bellows of an expansion joint from foreign objects

or mechanical damage. A cover is sometimes referred to as shroud.

Equalizing and reinforcing rings: Devices used on some expansion joints fitting snugly in the roots of the convolutions. The primary

purpose of these devices is to reinforce the bellows against internal pressure.

Flanged Ends: The ends of expansion joints equipped with flanges for the purpose of bolting the expansion joint to the mating

flanges of adjacent equipment or piping.

Internal Sleeve: A device which minimizes contact between the inner surface of the bellows of an expansion joint and the fluid

flowing through it, these devices have also been referred to as liners or baffles.

Motion indicators: Device attached to an Expansion Joint for the purpose of indicating the movement of the Expansion Joints.

These devices are useful in determination if the piping system is behaving as planned and if actual movements being imposed upon

the bellows are within the limits of the original design criteria.

Pipe alignment guide: A pipe alignment guide is the form of framework fastened to some rigid part of installation which permits the

pipe line to move freely only along the axis of the pipe.

Purge connections: Purge connections where required, are usually installation at the sealed end of each internal sleeve of an

expansion joint for the purpose of injecting a liquid or gas between the bellows and the internal sleeve to keep the area clear of

erosive and corrosive media or solid that could pack the convolution.

Stabilizer: A device, internally or externally attached to the expansion joint assembly, whose primary function is to increase the

stability of a universal Expansion joint assembly.

Weld Ends: The ends of an expansion joints equipped with pipe suitably beveled for welding to adjacent equipment of piping.

Page 3: brochure online calibary3.imimg.com/data3/IE/GV/MY-5251133/instil_technologies_pvt_ltd.pdfDual Free Type: For absorption of extension/compression low-pressure piping, exhaust piping,

Types of bellows expansion joints

Page 4: brochure online calibary3.imimg.com/data3/IE/GV/MY-5251133/instil_technologies_pvt_ltd.pdfDual Free Type: For absorption of extension/compression low-pressure piping, exhaust piping,

Single Bellows Assembly

For absorption of extension/compression low-pressure piping, exhaust piping, ducts, flues, etc. and for vibration absorption

of suction and exhaust pipes of engines and blowers, and at the inlet and outlet of pumps, Operating Pressure range - 0.1MPa

to 0.3Mpa.

NominalDiameter (A)

DesignPressure

(MPa)

InnerDiameter

(mm)

OuterDiameter

(mm)

Thickness(mm)

Number ofConvolution

AxialDisplacement

(mm)

Spring Rate Per Convolution.(N/mm cov.)

OverallLength(mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

550

600

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

50

64

78

100

128

152

201

251

301

340

385

435

485

535

585

80

100

114

135

168

205

270

335

395

410

465

515

575

625

685

0.8

0.8

1.0

1.0

1.0

1.0

1.2

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

10

10

15

15

15

12

12

12

12

12

10

10

9

9

9

210

230

340

340

420

470

630

720

840

580

590

590

610

610

620

12.6

17.3

21.4

20.5

27.6

39.4

53.0

61.7

77.1

43.9

48.0

48.0

54.5

54.5

59.3

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

2260.8

1697.8

3864.2

5086.5

4103.2

2010.0

2145.5

2959.0

2455.4

6566.4

4863.7

5433.9

4178.1

4571.2

3593.9

Standard Dimensions

The bellows must be multi-ply depending on design pressure.

Material type: SUS304, SUS316L

Bellows can be fabricated with other material and variation in sizes as per client requirement.

Page 5: brochure online calibary3.imimg.com/data3/IE/GV/MY-5251133/instil_technologies_pvt_ltd.pdfDual Free Type: For absorption of extension/compression low-pressure piping, exhaust piping,

Dual Free Type:

For absorption of extension/compression low-pressure piping, exhaust piping, ducts, flues, etc. and for vibration absorption

of suction and exhaust pipes of engines and blowers, and at the inlet and outlet of pumps, Operating Pressure range - 0.1MPa

to 0.3Mpa.

NominalDiameter (A)

DesignPressure

(MPa)

InnerDiameter

(mm)

OuterDiameter

(mm)

Thickness(mm)

Number ofConvolution

AxialDisplacement

(mm)

Spring Rate Per Convolution.(N/mm cov.)

OverallLength(mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

550

600

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

50

64

78

100

128

152

201

251

301

340

385

435

485

535

585

80

100

114

135

168

205

270

335

395

410

465

515

575

625

685

0.8

0.8

1.0

1.0

1.0

1.0

1.2

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

10 + 10

10 + 10

15 + 15

15 + 15

15 + 15

12 + 12

12 + 12

12 + 12

12 + 12

12 + 12

10 + 10

10 + 10

9 + 9

9 + 9

8 + 8

390

430

620

630

760

840

1060

1230

1410

1030

1040

1040

1070

1080

1100

25.3

34.6

42.9

41.1

55.2

78.8

106.1

123.5

154.3

87.9

96.0

96.0

109.0

109.0

118.6

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

2260.8

1697.8

3864.2

5086.5

4103.2

2010.0

2145.5

2959.0

2455.4

6566.4

4863.7

5433.9

4178.1

4571.2

3593.9

Standard Dimensions

The bellows must be multi-ply depending on design pressure.

Material type: SUS304, SUS316L

Bellows can be fabricated with other material and variation in sizes as per client requirement.

Page 6: brochure online calibary3.imimg.com/data3/IE/GV/MY-5251133/instil_technologies_pvt_ltd.pdfDual Free Type: For absorption of extension/compression low-pressure piping, exhaust piping,

Single Guide Rod Type:

Mainly used in Gas flow, cold blast, low-pressure steam, and other pipelines based on design engineers recommendations.

Operating pressure range – 0.1MPa to 1Mpa

NominalDiameter (A)

DesignPressure

(MPa)

InnerDiameter

(mm)

OuterDiameter

(mm)

Thickness(mm)

Number ofConvolution

AxialDisplacement

(mm)

Spring Rate Per Convolution.(N/mm cov.)

OverallLength(mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

550

600

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.44

50

64

78

100

128

152

201

251

301

340

385

435

485

535

585

80

100

114

135

168

205

270

335

395

410

465

515

575

625

685

0.8

0.8

1.0

1.0

1.0

1.2

1.5

2.0

2.0

1.5

2.0

2.0

2.0

2.0

2.0

10

10

15

15

15

12

12

13

12

12

10

10

9

9

8

360

390

500

500

610

610

690

850

930

820

840

840

900

910

930

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

2260.8

1697.8

3864.2

5086.5

4103.2

3546.3

4291.8

7247.5

5991.8

6566.4

11925.7

13322.1

10203.7

11162.7

8749.4

Standard Dimensions

The bellows must be multi-ply depending on design pressure.

Material type: SUS304, SUS316L

Bellows can be fabricated with other material and variation in sizes as per client requirement.

12.1

16.2.

20.6

19.8

26.2

31.0

40.1

47.9

55.0

40.8

34.4

34.4

38.9

38.9

42.8

Page 7: brochure online calibary3.imimg.com/data3/IE/GV/MY-5251133/instil_technologies_pvt_ltd.pdfDual Free Type: For absorption of extension/compression low-pressure piping, exhaust piping,

Dual Guide Rod Type:

Mainly used in Gas, cold blast, low-pressure steam, and other pipelines based on design engineers recommendations.

Operating pressure range – 0.1MPa to 1Mpa

The bellows must be multi-ply depending on design pressure.

Material type: SUS304, SUS316L

Bellows can be fabricated with other material and variation in sizes as per client requirement.

NominalDiameter (A)

DesignPressure

(MPa)

InnerDiameter

(mm)

OuterDiameter

(mm)

Thickness(mm)

Number ofConvolution

AxialDisplacement

(mm)

Spring Rate Per Convolution.(N/mm cov.)

OverallLength(mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

550

600

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.44

50

64

78

100

128

152

201

251

301

340

385

435

485

535

585

80

100

114

135

168

205

270

335

395

410

465

515

575

625

685

0.8

0.8

1.0

1.0

1.0

1.2

1.5

2.0

2.0

1.5

2.0

2.0

2.0

2.0

2.0

10 + 10

10 + 10

15 + 15

15 + 15

15 + 15

12 + 12

12 + 12

13 + 13

12 + 12

12 + 12

10 + 12

10 + 12

9 + 9

9 + 9

8 + 8

570

610

850

850

1030

1050

1190

1480

1620

1390

1390

1390

1490

1520

1550

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

2260.8

1697.8

3864.2

5086.5

4103.2

3546.3

4291.8

7247.5

5991.8

6566.4

11925.7

13322.1

10203.7

11162.7

8749.4

Standard Dimensions

24.2

32.4

41.2

39.6

52.4

62.0

80.2

95.9

110.0

81.7

68.9

68.9

77.9

77.9

85.7

Page 8: brochure online calibary3.imimg.com/data3/IE/GV/MY-5251133/instil_technologies_pvt_ltd.pdfDual Free Type: For absorption of extension/compression low-pressure piping, exhaust piping,

Single Reinforced Type:

Reinforce Expansion a joint is designed for high internal pressure applications. The Expansion Joint is designed with

reinforcement rings located around the outside of the convolution in order to avoid bellows being forced out of shape due to

high pressure. Mainly used in chemical, Steam, hot water and other pipelines, operating pressure range 0.2MPa to 10MPa

NominalDiameter (A)

DesignPressure

(MPa)

InnerDiameter

(mm)

OuterDiameter

(mm)

Thickness(mm)

Number ofConvolution

AxialDisplacement

(mm)

Spring Rate Per Convolution.(N/mm cov.)

OverallLength(mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

550

600

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

50

64

78

100

128

152

201

251

301

340

385

435

485

535

585

80

100

114

135

168

205

270

335

395

410

465

515

575

625

685

0.8

0.8

1.0

1.0

1.0

1.0

1.2

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

390

400

540

550

650

690

820

940

1090

910

910

920

940

950

980

13.3

18.3

23.4

22.1

29.5

40.8

55.5

64.4

81.8

48.7

53.2

53.2

60.9

60.9

66.9

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

2178.6

1640.2

3577.6

4778.0

3892.7

2010.0

2145.5

2959.0

2455.4

6079.3

4549.6

5082.9

3939.2

4309.8

3409.5

Standard Dimensions

The bellows must be multi-ply depending on design pressure.

Material type: SUS304, SUS316L

Bellows can be fabricated with other material and variation in sizes as per client requirement.

10

10

15

15

15

12

12

13

12

12

10

10

9

9

8

Page 9: brochure online calibary3.imimg.com/data3/IE/GV/MY-5251133/instil_technologies_pvt_ltd.pdfDual Free Type: For absorption of extension/compression low-pressure piping, exhaust piping,

Dual Reinforced Type:

Dual reinforced type Reinforce Expansion joint application similar to single reinforces type custom is based on process

design engineer. Mainly used in chemical, Steam, hot water and other pipelines, operating pressure range 0.2MPa to 20MPa

NominalDiameter (A)

DesignPressure

(MPa)

InnerDiameter

(mm)

OuterDiameter

(mm)

Thickness(mm)

Number ofConvolution

AxialDisplacement

(mm)

Spring Rate Per Convolution.(N/mm cov.)

OverallLength(mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

550

600

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

50

64

78

100

128

152

201

251

301

340

385

435

485

535

585

80

100

114

135

168

205

270

335

395

410

465

515

575

625

685

0.8

0.8

1.0

1.0

1.0

1.0

1.2

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

10 + 10

10 + 10

15 + 15

15 + 15

15 + 15

12 + 12

12 + 12

12 + 12

12 + 12

12 + 12

10 + 10

10 + 10

9 + 9

9 + 9

8 + 8

650

700

990

990

1160

1160

1390

1600

1860

1600

1580

1590

1650

1670

1700

26.6

36.6

46.9

44.2

59.1

81.7

111.1

128.9

163.6

97.4

106.5

106.5

121.8

121.8

133.9

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

2178.6

1640.2

3577.6

4778.0

3892.7

2010.0

2145.5

5959.0

5455.4

6079.3

4549.6

5082.9

3939.2

4309.8

3409.5

Standard Dimensions

The bellows must be multi-ply depending on design pressure.

Material type: SUS304, SUS316L

Bellows can be fabricated with other material and variation in sizes as per client requirement.

Page 10: brochure online calibary3.imimg.com/data3/IE/GV/MY-5251133/instil_technologies_pvt_ltd.pdfDual Free Type: For absorption of extension/compression low-pressure piping, exhaust piping,

Universal Type:

A Universal Expansion Joint is one containing two bellows joined by a common Connector for the purpose of absorbing any

combination of the three basic movements: Axial movement, Lateral deflection and angular rotation. Universal Expansion

Joints are usually furnished with control rods to distribute the movement between the two bellows of the Expansion Joint and

stabilize the common connector; this definition does not imply that only a Universal Expansion Joint can absorb combined

movement. General operating pressure rage 0.2MPa to 2Mpa

NominalDiameter (A)

DesignPressure

(MPa)

InnerDiameter

(mm)

OuterDiameter

(mm)

Thickness(mm)

Number ofConvolution

AxialDisplacement

(mm)

Spring Rate Per Convolution.(N/mm cov.)

OverallLength(mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

550

600

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

50

64

78

100

128

152

201

251

301

340

385

435

485

535

585

80

100

114

135

168

205

270

335

395

410

465

515

575

625

685

0.8

0.8

1.0

1.0

1.0

1.0

1.2

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

10 + 10

10 + 10

15 + 15

15 + 15

15 + 15

12 +12

12 + 12

12 + 12

12 + 12

12 + 12

10 + 10

10 + 10

9 + 9

9 + 9

9 + 9

390

430

620

630

760

840

1060

1230

1410

1030

1040

1040

1070

1080

1100

25.3

34.6

42.9

41.1

55.2

78.8

106.1

123.5

154.3

87.9

96.0

96.0

109.0

109.0

118.6

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

2260.8

1697.8

3864.2

5086.5

4103.2

2010.0

2145.5

2959.0

2455.4

6566.4

4863.7

5433.9

4178.1

4571.2

3593.9

Standard Dimensions

The bellows must be multi-ply depending on design pressure.

Material type: SUS304, SUS316L

Bellows can be fabricated with other material and variation in sizes as per client requirement.

Page 11: brochure online calibary3.imimg.com/data3/IE/GV/MY-5251133/instil_technologies_pvt_ltd.pdfDual Free Type: For absorption of extension/compression low-pressure piping, exhaust piping,

NominalDiameter (A)

DesignPressure

(MPa)

InnerDiameter

(mm)

OuterDiameter

(mm)

Thickness(mm)

Number ofConvolution

Angulardisplacement

0( )

Moment.(N m)

OverallLength(mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

550

600

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

50

64

78

100

128

155

200

250

300

340

385

435

485

535

585

80

100

114

135

168

195

250

310

370

410

465

515

575

625

685

0.8

0.8

1.0

1.0

1.0

1.0

1.2

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

250

250

300

250

300

300

400

450

500

500

580

580

620

620

670

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

20.6

24.6

73.5

146.5

188.7

310.8

580.9

1271.6

1342.9

1880.9

1806.0

2518.9

2428.7

3180.3

3014.9

Standard Dimensions

Hinge Type:

A hinged Expansion Joint contains one bellows and is designed to permit angular rotation in one plane only by the use of a pair

of pins through hinge plates attached to the Expansion Joint ends. The hinges and hinge pins must be designed to restrain the

thrust of the Expansion Joint due to internal pressure and extraneous forces, where applicable. Hinged Expansion Joints

should be used in sets of two or three to function properly. Mainly used in Steam, cold water, hot water and other pipelines,

operating pressure range 0.2MPa to 20MPa

The bellows must be multi-ply depending on design pressure.

Material type: SUS304, SUS316L

Bellows can be fabricated with other material and variation in sizes as per client requirement.

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Gimbal Type:

A gimbal expansion joint is designed to permit angular rotation in any plane by the used of two pairs of hinges affixed to a

common floating gimbal ring. The gimbal ring, hinges and pins must be designed to restrain the thrust of the Expansion Joint

due to internal pressure and extraneous forces, where applicable. Mainly used in Steam, cold water, hot water, high-pressure

steam, warm water, high-pressure gas, and other pipelines operating pressure range 0.2MPa to 20MPa

NominalDiameter (A)

DesignPressure

(MPa)

InnerDiameter

(mm)

OuterDiameter

(mm)

Thickness(mm)

Number ofConvolution

Angulardisplacement

0( )

Moment.(N m)

OverallLength(mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

550

600

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

50

64

78

100

128

155

200

250

300

340

385

435

485

535

585

80

100

114

135

168

195

250

310

370

410

465

515

575

625

685

0.8

0.8

1.0

1.0

1.0

1.0

1.2

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

250

250

300

250

300

300

400

450

500

500

580

580

620

620

670

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

20.6

24.6

73.5

146.5

188.7

310.8

580.9

1271.6

1342.9

1880.9

1806.0

2518.9

2428.7

3180.3

3014.9

Standard Dimensions

The bellows must be multi-ply depending on design pressure.

Material type: SUS304, SUS316L

Bellows can be fabricated with other material and variation in sizes as per client requirement.

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Straight Pressure Balanced Type

An in-line pressure balanced Expansion Joint is designed to absorb axial and/or lateral movement while restraining the

pressure thrust by means of tie devices Interconnecting the line bellows with outboard compensating bellows also subjected

to line pressure. Each bellows set is designed to absorb the axial movement and usually the line bellows will absorb the lateral

deflection. This type of Expansion Joint is used in a straight run of piping. Mainly used in Steam, Oil, cold blast, steam, and

other pipelines operating pressure range 0.2MPa to 10Mpa

NominalDiameter (A)

Designpressure

(Mpa)

Force applied to fixed point(N)

Overalllength(mm)

300

400

500

600

2.0

2.0

2.0

2.0

26.0

26.0

28.5

32.0

1090

1210

1270

1370

53000

69000

74000

84000

615

655

700

770

205000

309000

466000

658000

Standard Dimensions

Force applied to fixed point

(N)

Overalllength(mm)

Bent pipe pressure balanced type Reference: When double reinforced type(5 convolutions + 5 convolutions) is used

AxialDisplacement

(mm)

The bellows must be multi-ply depending on design pressure.

Material type: SUS304, SUS316L

Bellows can be fabricated with other material and variation in sizes as per client requirement.

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Bend Pressure Balanced Type:

A Bend pressure balanced Expansion joint design application similar to straight pressure balanced type. Mainly used in Cold

blast, crossover piping and oil piping connections to spherical gas tanks etc, operating pressure range 0.2MPa to 10Mpa

NominalDiameter (A)

Designpressure

(Mpa)

LateralDisplacement

(mm)

Force applied to fixed point

(N)

Overalllength(mm)

300

400

500

600

0.2

0.2

0.2

0.2

26.5

21.5

20.0

19.5

50.0

50.0

50.0

50.0

2100

2700

2930

3230

22000

32000

33000

37000

1200

1500

1500

1500

198000

296000

452000

643000

Standard Dimensions

Force applied to fixed point

(N)

Overalllength(mm)

Bent pipe pressure balanced type Reference: When double reinforced type(5 convolutions + 5 convolutions) is used

AxialDisplacement

(mm)

The bellows must be multi-ply depending on design pressure.

Material type: SUS304, SUS316L

Bellows can be fabricated with other material and variation in sizes as per client requirement.

Page 15: brochure online calibary3.imimg.com/data3/IE/GV/MY-5251133/instil_technologies_pvt_ltd.pdfDual Free Type: For absorption of extension/compression low-pressure piping, exhaust piping,

Rectangular Metallic Bellows Expansion Joints

Specializing in the production of cigarette wind pulverized coal pipeline compensator series products. Smoke wind pulverized

coal pipeline compensator mainly has: metal circular compensator metal rectangular right-angle compensator rectangular

rounded compensator (CE waveform) circular 3d compensator 3d ripple compensator (A) 3d ripple compensator (B) three-

dimensional spherical compensator rectangular 3d compensator power transmission compensator rectangular rounded

compensator (YV waveform) circular wave compensator 3d los's compensator circular nonmetal compensator rectangular

nonmetal compensator. Rectangular is mainly used in power plant, which absorb smoke duct larger axial and transverse

displacement. Corrugated pipe using UV wave, rounded (" see rectangular rounded compensator (UV wave) "), considering

actual application occasion, delete parts of the small-bore and heavy-caliber specification and actual cataloging from 800 x

800 ~ 50 x 4200, total 71 specifications.

The specifications, but the series to factory orders separately.

Performance parameters

1, use pressure (p) : - 30 ~ 30kPa

2 \, use temperature (t) : more than 400 ?Three, corrugated pipe materials

Commonly used high resistance decreases 09CuCrNi - A (Gb4171), austenitic stainless steel 0Cr19Ni9 (GB3280) and ordinary

carbon steel Q235 - A (GB700)

High resistance decreases atmospheric corrosion resistance, good performance, recommend using high cost performance.

Connection mode

Interpolation, welding, namely pipeline insert compensator interface, insert the quantity is within 20mm.

Third, the parameters of the need to provide when ordering

Rectangular pipe diameter (A x B);

Corrugated pipe material, the default using high resistance decreases when the other materials, when must explain.

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External Pressure Type:

Externally pressurized expansion joints are capable of absorbing large axial movements at higher pressures due to their

bellows being pressurized externally. Absorbing large axial movements require high number of convolutions and this, in turn,

increases the bellows instability. By pressurizing the bellows externally, while keeping the unit pressurized internally, bellows

column instability problem is eliminated. This type of design also protects the bellows from outside medium, any possible

damage during shipping, handling and installation, and from high flow velocities. Mainly used in Steam, hot water, warm

water, and other pipelines operating pressure range 0.2MPa to 1.5 Mpa

NominalDiameter (A)

DesignPressure

(MPa)

InnerDiameter

(mm)

OuterDiameter

(mm)

Thickness(mm)

Number ofConvolution

Angulardisplacement

0( )

Moment.(N m)

OverallLength(mm)

50

65

80

100

125

150

200

250

300

350

400

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

50

64

78

100

128

155

200

250

300

340

385

140

166

166

217

268

319

356

407

458

508

559

0.8- 2ply

0.8- 2ply

0.8- 2ply

1.0-2ply

1.0-3ply

1.0-3ply

1.0-3ply

1.0-3ply

1.2-3ply

1.2-3ply

1.2-3ply

25

25

25

19

16

16

16

16

13

13

13

800

800

800

800

800

800

800

800

800

800

800

25

25

25

25

35

35

35

35

30

30

30

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

+-

105

122.6

148.1

262

230.6

294.2

357

421.8

718

811

867

Standard Dimensions

The bellows must be multi-ply depending on design pressure.

Material type: SUS304, SUS316L

Bellows can be fabricated with other material and variation in sizes as per client requirement.

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The bellows must be multi-ply depending on design pressure. Material type: SUS304, SUS316L Bellows can be fabricated with other material and variation in sizes as per client requirement.

Neutral Contraction Expansion Bending Misalignment

Term Description Symbol

Main anchor

Slide anchor

Intermediate anchor

Guide

Direction of

expansion of pipe

Must be resistant to the expansion joint thrust force and

the spring reaction force.

Must be resistant to the expansion joint thrust force and the spring

reaction force but does not restrain the force in the sliding direction.

Must be resistant to the spring reaction force of expansion joint.

Pipe guide device for transmitting smoothly the necessary force for centering

of expansion joint and pipe and movement in the axial direction to the anchor

Examples of application of bellows expansion joints

Basic motions of bellows expansion joints

(Single expansion joints)

Absorption of misalignment

(Universal)

Absorption of misalignment

Self-absorption of thrust force

(Single expansion joint)

Absorption of expansion

and contraction

Page 18: brochure online calibary3.imimg.com/data3/IE/GV/MY-5251133/instil_technologies_pvt_ltd.pdfDual Free Type: For absorption of extension/compression low-pressure piping, exhaust piping,

• For explanation of example of application, please refer to JIS B 2352.

(Double hinge)Absorption of misalignment

Self-absorption of thrust force

(Hinges at 3 points)Absorption of expansion and

contraction in two directions

Self-absorption of thrust force

(Single expansion joints)

Absorption of expansion

and contraction

(Straight Pipe

balanced)Absorption of

expansion & contraction

in two directions

Self-absorption of

thrust force

(Double bent pipe balanced)Absorption of expansion and

contraction in two directions

Self-absorption of thrust force

(Double gimbal)Direction unspecified in lateral direction

Self-absorption of thrust force

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INSTIL Technologies Pvt. Ltd.

Office Address: MN-10/12, Kashish Park, Thane (West). 400604

Factory Address: Add MIDC Murbad , J78/J79/J80 Fax: +91 022 25829162

Email: [email protected] / [email protected] / [email protected] Website: www.instil.in

Tel: +91 022 25829162 / 9820559842 / 9869464866