GROUP 07 / BIOPROCESS ENG

Amirah Amatullah (1206262071)

Klanita Sabira (1206212350)

Primantono Rachman (1206262121)

Septi Niawati (1206212294)

Sri Dwi Aryani (1206212395)

Year

Total Egg

Layer Chicken

Population in

Indonesia1

Total of

Egg Layer

Chicken

Farm in

Indonesia1

Quantity of

Chicken Feed

Consumption by

Egg Layer

Chicken per

year (ton)2

Production of

Chicken

Feed (ton)3

Availability

of Cassava

Waste per

year (ton)4

Availability

of Rice

Barn per

year (ton)5

Availability

of Fish

Bone per

year (ton)6

2013 146.622.000 209 1.926.613 14.940.960 15.882.672 7.128.000 1.473.864

2012 138.718.000 202 1.822.755 13.952.017 16.118.217 6.904.514 1.436.912

2011 124.636.000 191 1.637.717 13.028.533 16.029.233 6.538.518 1.274.968

2010 105.210.000 180 1.382.459 12.166.174 15.945.412 6.646.939 1.130.756

2009 111.418.000 145 1.464.033 11.360.895 14.692.343 6.439.889 961.496

2008 107.955.000 138 1.418.529 10.608.918 14.504.661 6.032.592 876.928

Year

Total of Egg Layer

Chicken Population

(ton)7

Quantity of Chicken Feed

Consumption by Egg Layer

Chicken (ton)7

Production of

Chicken Feed (ton)7

2014 156.326.910 2.054.135 16.000.000

2015 166.674.188 2.190.098 17.059.040

2016 177.706.352 2.335.061 18.188.177

2017 189.468.736 2.489.619 19.392.053

2018 202.009.672 2.654.406 20.675.613

2019 215.380.692 2.830.102 22.044.132

2020 229.636.740 3.017.426 23.503.233

2021 244.836.396 3.217.150 25.058.912

Year

Total of Egg Layer

Chicken Population

(ton)7

Quantity of Chicken Feed

Consumption by Egg Layer

Chicken (ton)7

Production of

Chicken Feed (ton)7

2022 261.042.117 3.430.093 26.717.561

2023 278.320.494 3.657.131 28.485.997

2024 296.742.528 3.899.196 30.371.485

2025 316.383.916 4.157.284 32.381.773

2026 337.325.367 4.432.455 34.525.123

2027 359.652.933 4.725.839 36.810.341

2028 383.458.361 5.038.642 39.246.817

2029 408.839.470 5.372.150 41.844.564

2030 435.900.555 5.727.733 44.614.256

No Producer

Production

Capacity

(Ton/Year)

Market

Share

1 PT Charoen Popkhand 5.160.000 31,3%

2 PT Japfa Comfeed 3.610.000 21,9%

3 PT Chiel Jedang 910.000 5,5%

4 PT Malindo 0,71 million 4,3 %

5 Lainnya 5,61 million 34,1%

We determine our product have marketshare 0.5 % of the total share. Based onmarket share we have determined, ourproduction capacity is 83.333 ton/year.

The target of market product is Java Islandespecially East Java Province. Based on BPS(Badan Pusat Statistik) data, the populationof chicken in Java Island on 2013 is146.621.500 equal to 58,5% of populationchicken in Indonesia and the population ofchicken in East Java is equal to 29,3% ofnational chicken population.

Raw Material Warehouse

(Raw material Storage)

a) Fermentation of Raw Material

b) Preparation of Fish Bone

Flour

c) Preparation of Turmeric

PowderMixing

Molding & Crumbling

Drying

Packaging

Warehouse

(before Shipping)

Cassava and Cassava Waste

(onggok)Washing Grinding Fermentation

Fish Bone Waste

Washing Grinding Drying

Fermentation of cassava waste & rice barn

Preparation of fish bone waste

Turmeric Washing Grinding

Preparation of Tumeric Powder

Fermenter,Saccharomyces

cerevisiae,24 h, 30oC

Grinder, Freeze dryer

Poultry Feed Mixer

MIXING

1. Fermentation of Raw Material

3. Preparation of Turmeric Powder

2. Preparation of Fish Bone Flour

CrumblingFilling and Packaging

Feed Granulating Machine

MIXING

1. Fermentation of Raw Material

3. Preparation of Turmeric Powder

2. Preparation of Fish Bone Flour

CrumblingFilling and Packaging

Automatic Feed Packing

Machine

B

I

A

Washing Grinding Fermentation

Drying

MixingDrying-

MoldingFilling

C E

G H

Component

A&B C

CassavaCassava

WasteRice Bran Turmeric

Fish Bone

WasteCassava

Cassava

Waste

Carbohydrate 1.01 0.996 0.875 0.867 0 1.01 0.996

Protein 0.018 0.024 0.195 0 0 0.018 0.024

Fiber 0 0.195 0.1 0 0 0 0.195

Fats 0.0087 0.0087 0.102 0.0637 0.07 0.0087 0.0087

Water 0 0 0 0.196 0.045 0 0

Ash 0.2 0.027 0 0 0.32 0.2 0.027

Mineral 0.04 0.00062 0 0 0.23 0.04 0.00062

Component

D E F

Rice Bran TurmericFish Bone

WasteCassava

Cassava Waste

Rice Bran Turmeric

Carbohydrate 0.875 0.867 0 0.96 0.82 0.875 0.867

Protein 0.195 0 0 0.075 0.14 0.195 0

Fiber 0.1 0 0 0 0.078 0.1 0

Fats 0.102 0.0637 0.07 0.0087 0.00312 0.102 0.0637

Water 0 0.196 0.045 0 0 0 0.137

Ash 0 0 0.32 0.2 0.027 0 0

Mineral 0 0 0.23 0.04 0.00062 0 0

Component

G H&I

CassavaCassava Waste

Rice Bran TurmericFish Bone

WasteCassava

Cassava Waste

Carbohydrate 0.96 0.82 0.875 0.867 0 0.96 0.82

Protein 0.075 0.14 0.195 0 0 0.075 0.14

Fiber 0 0.078 0.1 0 0 0 0.078

Fats 0.0087 0.00312 0.102 0.0637 0.07 0.0087 0.00312

Water 0 0 0 0.137 0.0315 0 0

Ash 0.2 0.027 0 0 0.32 0.2 0.027

Mineral 0.04 0.00062 0 0 0.23 0.04 0.00062

No EquipmentElectric power(k

Wh)

Number of

equipment

Equipment capacity

Production target of

equipment

Total operation

time

Energy Requirement for Process

(kW)

Energy Losses (15%)

Energy Supplied by PLN (kW)Value Unit Value Unit

1Washing Machine

2.2 2 4 MT/h 2 MT 20 minutes 0.73 0.1095 0.8395

2Grinding Machine

110 1 20 MT/h 15 MT 30 minutes 55 8.25 63.25

3 Fermenter 15 2 8000 L 8000 L 3 days 1080 162 1242

4 Dryer 60 1 0.48 MT/h 0.48 MT 1 hour 60 9 69

5 Mixer tank 74 1 12 MT/h 10 MT 15 minutes 18.5 2.775 21.27

7Molding Machine

90 1 10 MT/h 10 MT 30 minutes 45 6.75 51.75

9Packaging Machine

0.1 1 800 pack/h 350 pack 30 minutes 0.05 0.0075 0.0575

TOTAL 1259.28 188.892 1448.167

The bite mark indicates that ourproduct is a food product and it isedible for chickens.

Mustard yellow: reminds us of chickens people associate the color yellow with

pleasant things there aren’t many local chicken feed

products that use this color

The minimalist choices of colors represent ourproduct’s marketing concept, which ishumbleness in terms of pricing withoutsacrificing quality

Categories/Specification Information/Dimension

Shape Round, uneven granule

Mass 1,896 mg

Size Diameter : 1700 micrometer

Color Yellowish Brown

Density 38 lb/ft3

Categories/Specification Information/Dimension

Name Pp Woven Bag/sack

Raw Material Polyethylene new material or as required

Color All kinds of color or as required

Printing On side or both sides in multi-colors, offset print or color print

Width From 260-750mm or as required

Length As the customer’s requirement

Weave 10x10,12x12,can be customized or as required

Denier 700D to 1000D

Weights/m2 40gsm to 200 gsm or as required

Treat as the customers' requirement

Surface Dealing Anti-slip or plain

Top Heat cut or hemmed

Sealing Single/double fold saw bottom

Liner coated or with liner bag for moisture proof

Usage rice, animal feed, flour, sugar, fertilizer, sand, cement, etc

Price $2/10.000 pcs

Size Width Height

5 kg 45cm (18") 60cm (24")

25 kg 50cm (20") 90cm (36")

50 kg 60cm (24“) 100cm (40“)

W

H

Name Dimension Size

Land Area 60m x 42m 2420 m2

Land Price Rp 500.000,00/m2 12 M

Building Area 40m x 30 m 1200 m2

Material Storage 15m x 7m 105 m2

Weighing Room 6.6m x 4m 26.4 m2

Preparation Room 7m x 6.6m 46.2 m2

Fermentation Room 8.5 x 7.5 63.75 m2

Mixing Room 8.5m x 6.5m 55.25 m2

Molding & Crumbling Room 9m x 5.75m 51.75 m2

Drying Room 9m x 5m 45 m2

Packaging Area 9m x 5m 45 m2

Final Storage 16m x 5m 80 m2

Agro-chick Feed Plant Location: Kawasan Industri Gresik (KIG), East Java.

• Jarak antara pabrik ke bahan baku danjarak distribusi

– Menurut data BPS hasil sensus2013, peternak ayam petelurterbanyak berada di regional jawatimur, jawa tengah, dan jawa barat

– Gresik terletak di kawasan Industri, berjarak 2.3 km dari Surabaya, dan dekat dengan pelabuhanGresik dan Pelabuhan TanjungPerak, Surabaya

• Ketersediaan lahan & letak geografik– Menurut PT. KIG, terdapat 26.5 ha

tanah tersedia dengan minimum ukuran pembelian tanah sebesar2000 m2

• Ketersediaan SDM– Menurut data BPS sensus 2013,

penduduk umur produktif di Gresik mencapai 600.000 jiwa

– UMR daerah Gresik adalahRp2.500.000,00

• Fasilitas dan Utilitas– PT. KIG menyediakan fasilitas dan

utilitas yang lengkap untuk penyewaatau pembeli properti KIG.

Cassava and Cassava Waste

Washing GrindingFermentation (72 h, 30oC)

Fish Bone Waste

Washing Grinding Drying

Turmeric Washing Grinding

Name Description Power Picture

Bulk Washing

Machine

Clean the organic materials

from dirt and other

impurities that are soluble

in water

2.2kW

Feed Grinding

Machine

Grinding granular raw

materials such as cassava,

rice bran, etc

110 kW

High Efficiency Freeze

Dryer

To decrease the amount of

water in the product60 kW

Name Description Power Picture

Fermentator TankTo ferment the raw material

cassava waste15kW

Poultry Feed MixerTo mix the ingredients of feed

product74 kW

Bovini Feed

Granulating Machine

To make feed into perfect

crumble shape90 kW

Automatic Feed

Packing Machine

To package the chicken feed

crumble0.1 kW