GROUP 07 / BIOPROCESS ENG
Amirah Amatullah (1206262071)
Klanita Sabira (1206212350)
Primantono Rachman (1206262121)
Septi Niawati (1206212294)
Sri Dwi Aryani (1206212395)
Year
Total Egg
Layer Chicken
Population in
Indonesia1
Total of
Egg Layer
Chicken
Farm in
Indonesia1
Quantity of
Chicken Feed
Consumption by
Egg Layer
Chicken per
year (ton)2
Production of
Chicken
Feed (ton)3
Availability
of Cassava
Waste per
year (ton)4
Availability
of Rice
Barn per
year (ton)5
Availability
of Fish
Bone per
year (ton)6
2013 146.622.000 209 1.926.613 14.940.960 15.882.672 7.128.000 1.473.864
2012 138.718.000 202 1.822.755 13.952.017 16.118.217 6.904.514 1.436.912
2011 124.636.000 191 1.637.717 13.028.533 16.029.233 6.538.518 1.274.968
2010 105.210.000 180 1.382.459 12.166.174 15.945.412 6.646.939 1.130.756
2009 111.418.000 145 1.464.033 11.360.895 14.692.343 6.439.889 961.496
2008 107.955.000 138 1.418.529 10.608.918 14.504.661 6.032.592 876.928
Year
Total of Egg Layer
Chicken Population
(ton)7
Quantity of Chicken Feed
Consumption by Egg Layer
Chicken (ton)7
Production of
Chicken Feed (ton)7
2014 156.326.910 2.054.135 16.000.000
2015 166.674.188 2.190.098 17.059.040
2016 177.706.352 2.335.061 18.188.177
2017 189.468.736 2.489.619 19.392.053
2018 202.009.672 2.654.406 20.675.613
2019 215.380.692 2.830.102 22.044.132
2020 229.636.740 3.017.426 23.503.233
2021 244.836.396 3.217.150 25.058.912
Year
Total of Egg Layer
Chicken Population
(ton)7
Quantity of Chicken Feed
Consumption by Egg Layer
Chicken (ton)7
Production of
Chicken Feed (ton)7
2022 261.042.117 3.430.093 26.717.561
2023 278.320.494 3.657.131 28.485.997
2024 296.742.528 3.899.196 30.371.485
2025 316.383.916 4.157.284 32.381.773
2026 337.325.367 4.432.455 34.525.123
2027 359.652.933 4.725.839 36.810.341
2028 383.458.361 5.038.642 39.246.817
2029 408.839.470 5.372.150 41.844.564
2030 435.900.555 5.727.733 44.614.256
No Producer
Production
Capacity
(Ton/Year)
Market
Share
1 PT Charoen Popkhand 5.160.000 31,3%
2 PT Japfa Comfeed 3.610.000 21,9%
3 PT Chiel Jedang 910.000 5,5%
4 PT Malindo 0,71 million 4,3 %
5 Lainnya 5,61 million 34,1%
We determine our product have marketshare 0.5 % of the total share. Based onmarket share we have determined, ourproduction capacity is 83.333 ton/year.
The target of market product is Java Islandespecially East Java Province. Based on BPS(Badan Pusat Statistik) data, the populationof chicken in Java Island on 2013 is146.621.500 equal to 58,5% of populationchicken in Indonesia and the population ofchicken in East Java is equal to 29,3% ofnational chicken population.
Raw Material Warehouse
(Raw material Storage)
a) Fermentation of Raw Material
b) Preparation of Fish Bone
Flour
c) Preparation of Turmeric
PowderMixing
Molding & Crumbling
Drying
Packaging
Warehouse
(before Shipping)
Cassava and Cassava Waste
(onggok)Washing Grinding Fermentation
Fish Bone Waste
Washing Grinding Drying
Fermentation of cassava waste & rice barn
Preparation of fish bone waste
Turmeric Washing Grinding
Preparation of Tumeric Powder
Fermenter,Saccharomyces
cerevisiae,24 h, 30oC
Grinder, Freeze dryer
Poultry Feed Mixer
MIXING
1. Fermentation of Raw Material
3. Preparation of Turmeric Powder
2. Preparation of Fish Bone Flour
CrumblingFilling and Packaging
Feed Granulating Machine
MIXING
1. Fermentation of Raw Material
3. Preparation of Turmeric Powder
2. Preparation of Fish Bone Flour
CrumblingFilling and Packaging
Automatic Feed Packing
Machine
B
I
A
Washing Grinding Fermentation
Drying
MixingDrying-
MoldingFilling
C E
G H
Component
A&B C
CassavaCassava
WasteRice Bran Turmeric
Fish Bone
WasteCassava
Cassava
Waste
Carbohydrate 1.01 0.996 0.875 0.867 0 1.01 0.996
Protein 0.018 0.024 0.195 0 0 0.018 0.024
Fiber 0 0.195 0.1 0 0 0 0.195
Fats 0.0087 0.0087 0.102 0.0637 0.07 0.0087 0.0087
Water 0 0 0 0.196 0.045 0 0
Ash 0.2 0.027 0 0 0.32 0.2 0.027
Mineral 0.04 0.00062 0 0 0.23 0.04 0.00062
Component
D E F
Rice Bran TurmericFish Bone
WasteCassava
Cassava Waste
Rice Bran Turmeric
Carbohydrate 0.875 0.867 0 0.96 0.82 0.875 0.867
Protein 0.195 0 0 0.075 0.14 0.195 0
Fiber 0.1 0 0 0 0.078 0.1 0
Fats 0.102 0.0637 0.07 0.0087 0.00312 0.102 0.0637
Water 0 0.196 0.045 0 0 0 0.137
Ash 0 0 0.32 0.2 0.027 0 0
Mineral 0 0 0.23 0.04 0.00062 0 0
Component
G H&I
CassavaCassava Waste
Rice Bran TurmericFish Bone
WasteCassava
Cassava Waste
Carbohydrate 0.96 0.82 0.875 0.867 0 0.96 0.82
Protein 0.075 0.14 0.195 0 0 0.075 0.14
Fiber 0 0.078 0.1 0 0 0 0.078
Fats 0.0087 0.00312 0.102 0.0637 0.07 0.0087 0.00312
Water 0 0 0 0.137 0.0315 0 0
Ash 0.2 0.027 0 0 0.32 0.2 0.027
Mineral 0.04 0.00062 0 0 0.23 0.04 0.00062
No EquipmentElectric power(k
Wh)
Number of
equipment
Equipment capacity
Production target of
equipment
Total operation
time
Energy Requirement for Process
(kW)
Energy Losses (15%)
Energy Supplied by PLN (kW)Value Unit Value Unit
1Washing Machine
2.2 2 4 MT/h 2 MT 20 minutes 0.73 0.1095 0.8395
2Grinding Machine
110 1 20 MT/h 15 MT 30 minutes 55 8.25 63.25
3 Fermenter 15 2 8000 L 8000 L 3 days 1080 162 1242
4 Dryer 60 1 0.48 MT/h 0.48 MT 1 hour 60 9 69
5 Mixer tank 74 1 12 MT/h 10 MT 15 minutes 18.5 2.775 21.27
7Molding Machine
90 1 10 MT/h 10 MT 30 minutes 45 6.75 51.75
9Packaging Machine
0.1 1 800 pack/h 350 pack 30 minutes 0.05 0.0075 0.0575
TOTAL 1259.28 188.892 1448.167
The bite mark indicates that ourproduct is a food product and it isedible for chickens.
Mustard yellow: reminds us of chickens people associate the color yellow with
pleasant things there aren’t many local chicken feed
products that use this color
The minimalist choices of colors represent ourproduct’s marketing concept, which ishumbleness in terms of pricing withoutsacrificing quality
Categories/Specification Information/Dimension
Shape Round, uneven granule
Mass 1,896 mg
Size Diameter : 1700 micrometer
Color Yellowish Brown
Density 38 lb/ft3
Categories/Specification Information/Dimension
Name Pp Woven Bag/sack
Raw Material Polyethylene new material or as required
Color All kinds of color or as required
Printing On side or both sides in multi-colors, offset print or color print
Width From 260-750mm or as required
Length As the customer’s requirement
Weave 10x10,12x12,can be customized or as required
Denier 700D to 1000D
Weights/m2 40gsm to 200 gsm or as required
Treat as the customers' requirement
Surface Dealing Anti-slip or plain
Top Heat cut or hemmed
Sealing Single/double fold saw bottom
Liner coated or with liner bag for moisture proof
Usage rice, animal feed, flour, sugar, fertilizer, sand, cement, etc
Price $2/10.000 pcs
Size Width Height
5 kg 45cm (18") 60cm (24")
25 kg 50cm (20") 90cm (36")
50 kg 60cm (24“) 100cm (40“)
W
H
Name Dimension Size
Land Area 60m x 42m 2420 m2
Land Price Rp 500.000,00/m2 12 M
Building Area 40m x 30 m 1200 m2
Material Storage 15m x 7m 105 m2
Weighing Room 6.6m x 4m 26.4 m2
Preparation Room 7m x 6.6m 46.2 m2
Fermentation Room 8.5 x 7.5 63.75 m2
Mixing Room 8.5m x 6.5m 55.25 m2
Molding & Crumbling Room 9m x 5.75m 51.75 m2
Drying Room 9m x 5m 45 m2
Packaging Area 9m x 5m 45 m2
Final Storage 16m x 5m 80 m2
Agro-chick Feed Plant Location: Kawasan Industri Gresik (KIG), East Java.
• Jarak antara pabrik ke bahan baku danjarak distribusi
– Menurut data BPS hasil sensus2013, peternak ayam petelurterbanyak berada di regional jawatimur, jawa tengah, dan jawa barat
– Gresik terletak di kawasan Industri, berjarak 2.3 km dari Surabaya, dan dekat dengan pelabuhanGresik dan Pelabuhan TanjungPerak, Surabaya
• Ketersediaan lahan & letak geografik– Menurut PT. KIG, terdapat 26.5 ha
tanah tersedia dengan minimum ukuran pembelian tanah sebesar2000 m2
• Ketersediaan SDM– Menurut data BPS sensus 2013,
penduduk umur produktif di Gresik mencapai 600.000 jiwa
– UMR daerah Gresik adalahRp2.500.000,00
• Fasilitas dan Utilitas– PT. KIG menyediakan fasilitas dan
utilitas yang lengkap untuk penyewaatau pembeli properti KIG.
Cassava and Cassava Waste
Washing GrindingFermentation (72 h, 30oC)
Fish Bone Waste
Washing Grinding Drying
Turmeric Washing Grinding
Name Description Power Picture
Bulk Washing
Machine
Clean the organic materials
from dirt and other
impurities that are soluble
in water
2.2kW
Feed Grinding
Machine
Grinding granular raw
materials such as cassava,
rice bran, etc
110 kW
High Efficiency Freeze
Dryer
To decrease the amount of
water in the product60 kW
Name Description Power Picture
Fermentator TankTo ferment the raw material
cassava waste15kW
Poultry Feed MixerTo mix the ingredients of feed
product74 kW
Bovini Feed
Granulating Machine
To make feed into perfect
crumble shape90 kW
Automatic Feed
Packing Machine
To package the chicken feed
crumble0.1 kW