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Defense Military and Commercial Aerospace Space RF Energy
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Anaren Presentation Anup Singh Email: [email protected] International Business Development Manager / Anaren Paul Musil Design Manager / Anaren Pavel Kulik Email: [email protected] Product Manager / SD Solutions
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About Anaren
Anaren Communications Suzhou, China 76,000 sq. ft. (leased) 101 Employees
Anaren Ceramics, Inc. Salem, NH 33,000 sq. ft. (leased) 57 Employees
Anaren, Unicircuit Littleton, Col. 45,000 sq. ft. (owned) 189 Employees
Anaren Microwave/ Anaren, Inc. (HQ) Syracuse, NY 160,000 sq. ft. (owned) 475 Employees
• Founded in 1967 • Provider of integrated microwave technology to wireless, space & defense • $170 million annual sales • 70% S&D -- 30% Wireless • Approximately 1000 employees • 5 global mfg locations; 4 global sales offices • Previously NASDAQ listed; acquired by Veritas Capital Feb 2014
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Anaren S&D Group: Structure & Portfolio • Aggressive investment for integration technologies • Diverse customer base including
numerous platforms & programs • Diverse product portfolio
Anaren S&D Syracuse, NY
S&D Unit
• Receiver products • RF networks • RF components
• Custom MCMs • Large space &
defense standard product line
• RF modules
• LTCC-based packages
• Ceramic products • Etched thick film
MSK Products Syracuse, NY
Anaren Ceramics, Salem, NH
Unicircuit Littleton, CO
• Complex RF circuit boards, RF manifolds
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Anaren Microwave Overview
• Anaren Microwave, Inc. – Syracuse, NY – Headquarters for Space & Defense Group – Continuous Operations since 1967 – Volume Manufacturing Facilities: 160,000 Ft2
– ISO 9001 Certified – Secret Level Secured RF Test Facility
• Core Business: – Power Management, Motor Control, Passive and Active RF Microwave Integrated Solutions
for the Space & Defense Markets – Dedicated Space Manufacturing Cells – Xinger Brand COTs products for Wireless and Defense markets
• Experienced RF Microwave Engineering and Project Management Staffs Engineering Departments:
• Senior Systems Engineering Staff • Active Solutions Product Line • Passive Solutions Product Line
Dedicated Project Management
Engineering Support • Mechanical & Detailing • Digital • Test Engineering • Manufacturing Process Engineering
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Company History
1971 MSK founded as a high performance op amp producer. 1988 MSK became one of the earliest hybrid companies to achieve MIL-STD-1772.
We maintain one of the highest number of QML processes in the industry. 1994 MSK became one of the first hybrid companies to obtain ISO 9001
certification from Defense Logistics Agency (formerly DSCC). 1997 MSK became only the sixth company to obtain certification to MIL-PRF-38534
Class K for production of space-level microcircuits by DLA. 2000 MSK moved in to new, and current facility. 2001 First High Temperature Modules delivered to the Oil and Gas Industry. 2006 MSK became AS9100 certified by Eagle Registrations. 2008 MSK joined the Anaren Space and Defense Team and expanded its
capabilities into RF Modules. 2012 MSK awarded certification to MIL-PRF-38535 for Class Q and V for single chip
devices.
Since 1971 MSK has been a leader in the design and production of high performance microelectronics
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Serving oil and gas drilling electronics industry for 12
years
Energy
Defense
Supporting defense programs for more than 40 years
RF & Military Communications
5 years RF experience
15 years satellite and manned spacecraft
Space
Commercial and Military Aerospace
40 years aerospace heritage
MSK Heritage
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International • Alphasat • Galileo • Bepicolombo • Solar Orbiter • Hayabusa 2 • E-Rosita • Meteosat • EXOMARS • Loutch • Express AM • ISS • Dubaisat 2 • Egyptsat • Radarsat (CA) • GLONASS
Domestic • Multiple
Classified Satellites
• WGS • GPS III • A2100 • A2100M • ACeS • SBIRS • AEHF • GOES-R • ISS • Orion • Curiosity • Various
Commercial Satellites
MSK Space Heritage
SBIRS
ORION
Solar Orbiter
EXOMARS
Galileo
AEHF
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MSK Capabilities 18,750 sq. ft. state-of-the-art clean room • All manufacturing operations located East Syracuse, NY • Class II (10,000 particle per sq. in.) general manufacturing area • Class I (100 particle per sq. in.) laminar flow area for pre-seal
inspection • ESD conductive floor & constant monitors Certifications • MIL-PRF-38534 Class H (military) and Class K (space) • MIL-PRF-38535 Class Q (military) and Class V (space) • Radiation hardened assurance plan certified by DLA • AS9100 certified by Eagle Registrations 165 employees $34 million annual sales – FY14 • 50% space (military and commercial) • 30% defense • 10% commercial aerospace • 10% energy and industrial applications
Product mix: 60% custom, 40% standard products
Founded in 1971, acquired by Anaren in 2008
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MSK Product Overview
• Amplifiers • Linear and switching voltage regulators • Motor drives and motor controllers • Power modules up to 1700V / 1200A • Radiation hardened microcircuits • Multi-function RF modules up to 40 GHz • High temperature multichip modules (MCM) • High density custom hybrids & MCMs
MSK is a leading manufacturer of high reliability microelectronic solutions for the Aerospace, Defense and Energy industries
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Custom MCMs MSK develops customized microelectronic solutions • Integrating IC’s into multifunction modules
– Linear Tech, Texas Instruments, CREE, Micrel, Peregrine, TriQuint, Cissoid, etc.
• Involve MSK at the schematic / block diagram development phase for help with partitioning, packaging and layouts
– Customer retains design ownership and IP
• Extreme high power packaging design – 1700V / 1200A – Thermal management and packaging strategies
• Ruggedizing existing circuit designs for extreme environments – Custom module designs above 175ºC
• Hermetic packaging design and module layout heritage • MIL-STD-883 Environmental testing • In-house failure analysis capabilities
MSK provides extensive design, engineering, manufacturing and test engineering support to our customers.
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Product Presentation Paul Musil
Design Engineer / Engineering Team Lead Email: [email protected]
Phone: +1 315 362 0727
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Rad Hard Products in Detail
• Linear regulators • Switching regulators • Amplifiers • Motor drives • Other common functions
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Linear Technology - MSK partnership
Focusing the strengths of two industry leaders to bring new products to the Space Market
“RH Dice InsideTM”
Linear Tech: • Leading edge analog circuit design • Extremely robust, rad hard wafer fab process
MSK: • Strong analog and power circuit design • Leading edge, high reliability microcircuit packaging specialist
>80 total part numbers >40 SMDs
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Rad Hard product selection guide (sheet 2)
Available at www.mskennedy.com
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Linear voltage regulators Hermetic, military grade
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Linear voltage regulators
MSK offers a wide variety of efficient low dropout (LDO) linear voltage regulators for Hi-rel and severe environment applications
• Output currents from 0.05 - 20A • Input voltages from 1 - 50V • Ultra low drop voltages as low as 0.11V (fixed or adjustable) • Available in industrial, military and space grades • Radiation hardened versions available • High temperature (>175°C) version available • Many parts can be procured to a SMD number (see website
for cross reference)
10-pin flatpak 0.25” x 0.25”
Hermetic SMT package
5-pin TO-258 package
MSK LDO’s provide steady, quiet power for sensitive control
electronics like ASICs, FPGAs and Signal Generators
Empowering microelectronic solutions for extreme applications Visit www.mskennedy.com to review datasheets and important app notes
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Legacy voltage regulators – proven space heritage • Over 15 years of space heritage • Proven 100-300kRAD performance • Wide Vin/Vout ranges • QML Listed • Used for VCO’s, RF and analog loads
TO-254-8
MSK Model Linear Tech Die SMD Number Current
MSK 5940RH RH1185 5962-11230 -3.0 A
MSK 5970RH RH1086 5962-09211 +1.5 A
MSK 5971RH RH1085 5962-09212 +3.0 A
MSK 5972RH RH117 5962-09213 +1.5 A
MSK 5973RH RH137 5962-09214 -1.5 A
MSK 5911..19RH RH117/RH137 (dual) ±1.5 A
MSK 5930..39RH RH1085/RH1185 (dual) ±3.0 A
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Linear voltage regulators
MSK 5101 • 10-pin flatpak • Ultra low dropout
voltage: 350mV @ 1.5 Amps
• Adjustable versions available
MSK 5102
Small package 0.25” x 0.25”
MSK 5275 • Hermetic SMT package • 1.5 – 12V output • Ultra low dropout
voltage: 425mV @ 7.5 Amps
• Low ground pin current • Fixed output
High current
Low noise, adjustable
MSK 5143 • 5-pin TO-258 package • Low Noise: 40uVrms
(10Hz to 100KHz) • Ultra low dropout
voltage: 475mV @ 3 Amps
• 1mA Quiescent Current
• Adjustable output from 1.21 - 20V
Very low output voltage
MSK 5450 • Hermetic SMT package • 0.7 - 1.5V fixed output
voltages • 5A output current • Low ground pin current
• 10-pin flatpak • Ultra low dropout
voltage: 350mV @ 1.5 Amps
• Fixed output versions available
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MSK 5826RH MSK 5821RH
MSK 5800 series LDO regulators
• 3 - 7V input • Adjustable output voltage,
or fixed 1 % accurate • Less than 0.45V dropout • 300 kRad TID • 100 kRad ELDRS • SEE Tested • Can be custom tailored • Very popular for low to
medium power FPGAs
MSK 5800RH MSK 5810RH
Out Vin
Bias
SHDN
GND
FB
Latch
Simplified Schematic
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MSK 5805RH Small Footprint LDO Regulator
MSK 5805RH • 0.375” x 0.500” x 0.115” • 16-pin flat pack • Available in straight or gull
wing leads
• 3 - 7V input voltage range • Output current to 0.5A • Adjustable output voltage • Ultra low dropout: 0.1V at 0.5A • 300 kRad TID • 100 kRad ELDRS • SEE tested • Can be custom tailored
Simplified Schematic
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MSK 5950RH Industry first <1V output RH LDO regulator • 5A output current • Adjustable to near zero Vo
• 0.11 - 0.45V dropout • 300 kRad TID • ELDRs tested • 20-pin flatpak • Split Vin / Vbias reduces power
dissipation, increases efficiency • Most LDOs have a 1.2V min
output • Good for <5A, <1.2V FPGA
supplies with 2 - 3.3V input MSK 5950RH
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High input voltage, rad hard LDO regulators
• Wide Vin: 1.5 - 40V • Single resistor programmable output. Vout can
be as low as zero Good for low voltage FPGAs • 300 kRad TID • ELDRS rugged RH bipolar design • ELDRS, SEE/SET test results pending
MSK 5976RH Isolated TO-257, 3-pin
MSK 5977RH Tab is output, split bias DLA certification in progress
MSK 5978VRH Single regulator Class V screened DLA certification in progress
Title Text Here
MSK 5953KRH Dual regulator thermally enhanced QCI in progress
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2.8A High input voltage, rad hard LDO regulators
• 2.8A version • Wide Vin: 1.5 - 23V • Single resistor programmable output. Vout can
be as low as zero • Good for low voltage FPGAs • 300 kRad TID • ELDRS rugged RH bipolar design • ELDRS, SEE/SET and TID test results pending
MSK 5983RH • 16-pin flat pack • Split bias for ULDO
operation • External sense
MSK 5986KRH • 3-pad SMD • Internal
sense
MSK 5985VRH • 3-pin TO-257 • Split bias for
ULDO operation • Internal sense
MSK 5985VRH • 5-pin TO-258 • Split bias for
ULDO operation • External sense
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New Product MSK5965KRH LDO Voltage Regulator
• 10 pin ceramic package • Wide Vin: 2.1 - 22V • Output voltage adjustable from 1.2V to 19.5V • Ultra low dropout: 250mV at 0.5A • 0.9A rated current • /SHDN pin for output on/off control • Low noise: 40uVrms • Currently in prototype build and evaluation
stage.
MSK 5965KRH
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Voltage References MSK109KRH, MSK110KRH
• 10 pin ceramic package • Up to 10mA forward current • 0.2% tolerance • Adjust pin for increased accuracy • High temperature stability • 100krad(Si) TID
MSK109KRH MSK110KRH
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Linear Regulator Evaluation Boards
Evaluation boards can be produced for many of the linear regulators in the MSK product line
MSK5805KRH Evaluation Board
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Switching voltage regulators Hermetic, military grade
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Switching regulators
MSK introduced the first hermetic, high reliability switching regulator product line for point of load (POL) applications.
5-pin TO-258 package
40-pin hermetic flat pack (straight or gull wing leads)
Empowering microelectronic solutions for extreme applications Visit www.mskennedy.com to review datasheets and important app notes
• Single chip or fully integrated options • Efficiencies up to 95% • High output currents over 10A • Input voltages: 3 - 80V • Output voltages as low as 0.60V (fixed or adjustable) • Available in industrial, military and space grades • Radiation hardened versions available • Many parts can be procured to a SMD number (see
website for cross reference)
MSK’s highly efficient switching regulators are used at the “point of
load” to power most of today's complex digital processors and FPGAs
16-pin hermetic flat pack (straight or gull wing leads)
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Switching regulators
4 - 4.5A output current • MSK 5059RH single chip IC • MSK 5044RH, 5048RH, 5052RH POLs, 4.75 - 15V input, 500-1000kHz 10A, 3 to 5.5V input POL regulator • MSK 5061RH • Input: 3.0 to 5.5V • Output: 0.6 to 4V • Configure independent 10A regulator or in parallel two devices as a
single 20A regulator > 10A, 6.5 - 60V input POL switching regulator controller • MSK 5055RH • MSK 5063RH with internal FETs • MSK 5064RH with internal FETs and inductor
New product!
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Typical Application Diagram
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RH1959 Based RH Switching Regulators
• Wide input voltage range • Adjustable output voltage • Fixed or synchronized switching
frequency • Built-in slope compensation • 100 kRad TID (1019.7 Condition A) • 50 kRad LDR (1019.7 Condition D) • SEE immune to an LET of 114 MeV
MSK 5044RH (5962R11231) • Isolated case MSK 5048RH (5962R11232) • Case = GND • Sync pin
MSK 5059RH • 16-pin flatpak, single chip • Soon available as
5962R11234
MSK 5052RH • Cin, Co and inductor included • Sync and shut down pins • SMD available soon
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MSK 5044RH / MSK 5048RH – 3.5A Switching Regulator
MSK 5044RH (5962R11231) • 4.3 - 16V Vin
• Vo adjustable down to 1.21V • 4.5A Ipk limit • Constant 500 KHz switching
frequency • Shut down pin • Isolated case
MSK 5048RH (5962R11232) • 4.3 - 16V Vin
• Vo adjustable down to 1.21V • 4.5A Ipk limit • 500KHz constant or externally
synchronizable switching frequency to reduce system noise
• Grounded case
Compact 5-pin TO-258 power pack
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MSK 5052RH - 4.5A Integrated Switching Regulator
• Vin = 4.3V to 16V
• Vo adjustable down to 1.21V • High frequency input and output
capacitors included • Output inductor included • Built-in slope compensation • 500KHz constant or externally
synchronizable switching frequency • Shutdown pin • 100 kRad TID (1019.7 Condition A) • 50 kRad LDR (1019.7 Condition D) • SET testing complete on MSK 5059RH
40-pin hermetic flat pack (straight or gull wing leads)
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RH3845 Based RH Switching Regulators
• High voltage input up to 60V • Adjustable output voltage • Adjustable operating frequency to reduce noise • Built-in slope compensation • External Sync-pin available for synchronizing
oscillator to external clock. Helps reduce noise. • 300 kRad TID (MSK 5055RH) • Neutron tested to 5 x 1011 n/cm2 (MSK 5055RH)
MSK 5055RH • Controller IC only • Capable of driving
Standard Power MOSFETs • Non-RH EDU’s available
for prototyping
MSK 5064RH • In development • With internal FETs and inductor
MSK 5063RH • In development • With Internal FETs
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MSK 5063RH – Integrated Switching Regulators
• High voltage input up to 60V • Adjustable output voltage • Up to 10A output current • Adjustable operating frequency and sync pin
to reduce system noise • High frequency input capacitor included • Built-in slope compensation • External compensation for optimizing
performance
1.270” x 0.770” x 0.180” 46-pin flat pack
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MSK 5061RH – 10 Amp POL switching regulator
• Highly efficient • Vin: 3.0 - 5.5V range • Adjustable Vout: 0.6 to 4.0V • Sync-pin available for synchronization
to external clock • Switching Frequency selectable at 500
KHz or 1MHz • Outputs can be paralleled for 20A
supply
Applications: • Targeted at Xilinx FPGA core 7 • 15A, 1 - 1.2V
Status: • Qualification and rad testing in process
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Switching Regulator Evaluation Boards
Evaluation boards can be produced for many of the switching regulators in the MSK product line
MSK5059KRH Evaluation Board
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Amplifiers
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Hermetic Power pack
Amplifiers
MSK’s amplifier products are used in countless heavy industry, defense aeronautics and space application with decades of heritage
• Output voltages up to ±195V • Output currents up to 9A • High unity gain bandwidth and slew rates up to
5,500V/µs • Available in industrial, military and space grades • Radiation hardened versions available • Many package styles including legacy through hole,
SIP, DIP and low profile flat packs to name a few
Operational Amps Buffer Amps Current Line Driver Amps Power Amps Video Amps
TO-3
TO-8
TO-5
Ceramic SIP (industrial)
Ceramic Flat Packs
Empowering microelectronic solutions for extreme applications Visit www.mskennedy.com to review datasheets and important app notes
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Motor controls
• Hermetic, military grade • Simple motor drives • Complete motor controls
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Motor drive and motor control modules MSK offers a large selection of high performance modules for driving or controlling motors
Empowering microelectronic solutions for extreme applications Visit www.mskennedy.com to review datasheets and important app notes
5 - 800A output current range 55 - 1700V supply voltage range Non-hermetic, Hermetic and Plastic Encapsulated Modules
(PEM) available High power modules utilizing SiC MOSFETs and high speed
SiC Diodes High temperature designs (>175°C) suitable for oil and gas
drilling equipment and distributed aircraft engine controls Fully isolated versions available
MO
TOR
DRI
VERS
Simple, compact H-bridges with and without PWM amplifier • PWM Frequencies: 20Khz, 45Khz and 250Khz
3-phase bridges • With and without integrated gate drive
circuitry
MO
TOR
CON
TRO
LLER
S 3-phase brushless motor speed controller 3-phase true 4-quadrant brushless motor controller • Continuous through zero torque
Complete brushless DC torque amplifiers
Hermetic
High power PEM
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Motor controls – aircraft applications
Antenna gimbal control
Camera AZ-EL control
Flight surface controls
The MQ-1 Reaper uses MSK power and motor control modules Backdrop – A photo of a MQ-1 Predator Unmanned Aircraft on
the ground. MSK supplies motor control hybrids for the Predator program (Photo courtesy of USAF).
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Motor controls – missile applications
Antenna gimbal control
Fin control
Each PAC-3 missile uses 2 MSK brushless DC motor controllers
and 8 motor drivers
Backdrop – An image of the PAC-3 (Patriot Advanced Capability) Missile being launched to intercept an incoming missile (Photo courtesy of Lockheed Martin).
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Standard motor drive and control options
3-phase bridges • Voltage Range 55 - 200V • Current Range 5 - 30A • Low cost ceramic packaging
available
H-bridges • Voltage Range 55 - 100V • Current Range 10A • Low cost ceramic packaging
available
3-phase true 4-quadrant brushless motor controller • Voltage Range 55 - 500V • Current Range 5 - 30A • Continuous through zero torque
3-phase bridges with gate drive • Voltage Range 75 - 600V • Current Range 10 – 50A • Low cost plastic packaging available
H-bridges with PWM amplifier • Voltage Range 70 - 75V • Current Range 6 - 10A • PWM Freq. 20Khz, 45Khz and
250Khz
3-phase brushless motor speed controller • Voltage 55V • Current 10A • Hermetic Package
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MSK torque controllers can be used to control motor current / torque
PWM Amp motor
Torque / Current Command
P-I Gain
Current Limit
Basic torque control amplifier
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PWM Amp
motor
P-I Gain
Torque Loop MSK Torque Amplifier
P-I Gain P-I Gain
Current Command
Speed Command
Position Command
Speed Loop
Position Loop
Speed Feedback
Position Feedback
Complete Servo Amplifier
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See Application note “Torque control vs. Speed control,” on our website.
• Good servo control means good linear transition between quadrants, for high accuracy position and velocity control.
• MSK torque amplifiers provide full current/torque control independent of motor direction. Complementary switching allows smooth transition between quadrants.
Forward Motion
Forward Torque Reverse Torque
Reverse Motion
IV
II
III
I
Full-4 Quadrant Motor Operation
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This typical speed-scheme is not good for full current control. Current info is lost in 2nd half of PWM cycle and at low currents (low speed/positioning)
2-quadrant speed control
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Unipolar Waveform generation. Near-zero Pulse width at close to zero current. Reversal of Current near zero not well controlled.
Low Currents High Currents
Drive voltage waveform
Pseudo 4-quadrant control waveforms
56
Complementary Switching allows current sensing and control in both directions independent of motor direction. Even at zero current, where switches operate at 50% duty cycle.
Full 4-quadrant current control
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At high current, current waveforms are similar to unipolar PWM, but voltage waveform is bipolar. Provides highest level of motor control.
Full 4-quadrant current control
58
MSK4362 – 3-phase brushless DC motor control
• Can be configured with current control loop and/or speed control loop (external circuits for speed loop)
• Full 4-quadrant operation, ideal for bi-directional actuation systems
• Brushless DC motor torque amplifier • Accuracy driving through zero torque • 30A, 75V rating (50V operating) • Internal ±15V regulators
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MSK4351 Smart Power 3 Phase Motor Driver
• Smart low side/high side drive with isolated supply
• 500 Volt rated • 50 Amp rated • Adjustable dead time • Integrated freewheel FRED diodes
60
MSK4227 H-Bridge With Gate Drive
• Smart low side/high side drive • 200 Volt rated • 20 Amp rated • Shoot through protection • Individual logic level gate drive
inputs
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MSK4852 Three Phase Bridge with Brake
• SCR/IGBT Brake • 1200V rated • 150A rated • Low inductance internal layout • Near hermetic proprietary
encapsulation • 96 hours HAST and thermal cycling
62
MSK4804 SiC Half Bridge
• Fast switching SiC MOSFET • Near zero recovery SiC diode • 1200V Rated • 100A Rated • Low inductance internal layout • 96 hour HAST and thermal cycling
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MSK4900 Isolated Half Bridge Gate Driver
• Floating channels up to 600V • 8A peak source current • De-saturation protection • Simultaneous conduction lockout • Individual on/off and soft shutdown
for each IGBT gate
64
Motor Control Evaluation Boards
Evaluation boards can be produced for many of the Motor Controls in the MSK product line
MSK4369 Evaluation Board
65
Anaren Microwave – Capabilities for Airborne, Ship, Ground and Space Platforms
Active Integrated Solutions: Converters & IMAs Passive Integrated Solutions : Beam Forming Networks
Duplexers, Power Dividers & Butler Matrices Switch Matrices RF Distribution and Control
Components (UHF to Ka-Band) & Circulators / Isolators
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LEO Platforms
DoD & Commercial Space Platforms & Large S-Band Arrays
3U
LRU
Duplexer
Wide Band Converter
IMAs
See following pages
for Space
66
Anaren Microwave – Capabilities for Airborne, Ship, Ground and Space Platforms Active Integrated Solutions: Converters & DRFMs Integrated Solutions : Beam Forming Networks
Duplexers, Power Dividers & Butler Matrices Switch Matrices RF Distribution and Control
Components (UHF to Ka-Band) & Circulators / Isolators
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BFNs for LEO Platforms BFNs DoD Platforms
BAE JSF CIM
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AN/TPY-2 Radar
Ground Based Radar Products
AN/TPQ-53 Radar
• Ballistic Missile Tracking / Early Warning • Used standalone and with THAAD missile
batteries
• Anaren provides primary analog beamforming assemblies
• 13 systems produced to date
8:2 Coupled Combiner
22:2 Coupled Combiner
T/R Module Divider
• Warning for rockets, artillery, and mortar threats • Direct required counter-fire
• Anaren provides all RF beamforming / combining network assemblies • 90 systems produced to date
Horizontal Column Feed Combiner
Circulator
Array Board
Advanced AESA radar systems supporting US forces worldwide
67
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Anaren Microwave Volume Manufacturing Experience
Multi-Function Assemblies for C-IED Market
High Volume Single Function Components Ferrite Capabilities – for Circulators & Isolators
Duplexers for Ship Board AESA – S-Band
2 Isolators & 2 Circulator 52,000 parts built in 9 months
Includes Filter Assembly & PCB from Unicircuit
Anaren Designed 13,000 Duplexers shipped ZERO Returns!
Ship > 1,000 per month Wide Band, High Power Handling Proven in the Field!
Circulators & Isolators L, S, X & Ku Band
High Volume for Radar Arrays Robust designs Insertion Loss, VSWR & handle power with margin to yield in high volume S-Band ½ in & ¾ in dia 3-port and dual for 4-port designs
Extensive In House Automated Test Process Engineering
Magnetize In House Extensive Modeling Tools
---------------
Millions of parts produced Including DoD Array Programs
Ship Millions/mth of Xinger Brand See web site for Defense Grade
69
Anaren Microwave Space Heritage
Anaren Space Qualified Components RF Passive Connectorized Surface Mount Xingers Circulators & Isolators (Ferrites)
69
Anaren Microwave, Inc. 6635 Kirkville Road, East Syracuse, NY 13057
www.anaren.com
www.anaren.com/products/milspace-qualified-components
14 New products since Oct2013
70
Anaren Microwave Space Qualified Components - Summary
• Frequency ranges from UHF to Ka
• Broadband capabilities: 2 – 18 GHz
• Capabilities up to 35 GHz
• Space Qualified Surface Mount Hybrid “Xinger”
• Types of products: Wilkinsons, hybrid couplers, directional couplers, and multiple-ins to multiple-outs (including Bultler Matrices)
• Connector types: SMA, K, TNC, GPO, GPPO and MSSS
• Connector style: surface mount, right angle, vertical and edge launch
• Components do not require tuning • Features-
o Low loss o Low emissions <-90dBi o Compact form factors
• Design to prototypes in 6 weeks (flight units in 16-26 weeks)
Anaren Proprietary Information 70
14 New products since Oct2013
71 Anaren Proprietary Information
Visit our web site at: https://www.anaren.com/products/milspace-qualified-components
71
Anaren Microwave - Space Qualified Components Example Data Sheets
72
Improved construction
Anaren Microwave - Space Qualified Components Construction
72
Original design concept
Features: Proven design concept Stable over environment No tuning required Lower Insertion Loss Lower Emission -100 dBi Simplified mfg process Lower weight
ITAR Controlled Information / Anaren Proprietary Information
73
Coupler/Combiner Circuitry
PD-1
0PD
-10
PD-1D
PD-3D
PD-4D
PD-5D
PD-6D
PD-8D
PD-9D
PD-2D
PD-7D
74
TPQ-53 Horizontal BFN Block Diagram
Delta 16:1
Combiner
Sum 16:1
Combiner
+90 degree Phase shift
90 deg 3dB
Couplers
To Antennas via 32x 8:3 Blass Networks
D1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
S1D16
S16
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Anaren Microwave - Space Qualified 90 deg Hybrid Coupler (new 2014)
Internal are: printed copper strip-line coupled traces
(no caps or other components)
75
Custom TNC for Multipaction (picture is of Eng Unit w/ test adapters)
400 to 3600 MHz – multi octave (folded over design to decrease length) 200W CW Power Handling -90 to +72 deg C Engineering & Flight Units delivered
ITAR Controlled Information / Anaren Proprietary Information
76
Anaren Microwave - Space Qualified Ku Band Quad Hybrid (new 2014)
76
11.6 to 12.9 GHz ATP, Thermal, Vibe, Shock, Multipaction & Corona testing Engineering & Flight Units delivered
ITAR Controlled Information / Anaren Proprietary Information
77 Anaren Proprietary Information
(11) 1 x 2 Power Dividers (Typical Performance)
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Anaren Microwave - Space Qualified Components Product family expanded
Size 1.2 x 1.37WeightComponent Description 1:2 1:2 1.2 1:2 1:2 1:2 1.2 1:2 1:2 1:2 1.2Operating Frequency Range 1.2 - 1.8 GHz. 1.7 - 2.4 GHz 3.0 - 6.7 3.4 - 4.2 GHz. 7.8 - 11.8 GHz. 10.95-12.7 GHz 11.6 - 12.9 13.75 - 14.5 GHz 17.3-17.8 GHz 17.7 - 20.2 GHz. 17.7 - 21.7Insertion Loss 0.26 0.28 0.6 0.26 0.5 0.5 0.5 0.32 0.7 0.86 0.9Transmission Loss 3.28 3.29 3.6 3.26 3.51 3.5 3.5 3.32 3.7 2.94 3.9Transmission Loss Stability 0.05 0.05 0.15 0.06 0.12 0.15 N/A 0.05 0.15 0.17 0.15Transmission Loss Flatness in 500MHz BW 0.01 0.01 .05dB/50 MHz 0.01 0.01 .05dB/50 MHz N/A 0.02 .05dB/50 MHz 0.02 .05dB/50 MHzCoupling Loss 3 3 3 3 3 3 3 3 3 3 3Group Delay Variation 0.01 0 0.05 0.01 0.01 0.05 N/A 0.01 0.05 0 0.05Output Amplitude Balance 0.01 0.01 0.3 0.01 0.02 0.3 0.1 0.01 0.3 0.14 0.3Output Phase Balance 5 0.24 5 3 0.59 5Return Loss 29 30 20 26 25 20 20 25 20 20 20Isolation 31 30 20 30 28 20 20 28 20 24 20Electromagnetic Compatibility (EMC) -90 -90 -80 -90 -80 -80 -80 -90 -80Insulation Resistance 100 100 100 100 100 100 100 100 100
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(1) 1 x 3 and (3) 1 x 4 Power Dividers (Typical Performance)
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Anaren Microwave - Space Qualified Components Product family expanded
Size 1.8 x 1.3Weight 0.086 lbsComponent Description 1:3 1:4 1:4 1:4Operating Frequency Range 17.7-20.2 GHz 10.8-12.8 GHz 17.3-17.8 GHz 18.3 - 20.2Insertion Loss 0.4 0.9 1.1 1.05Transmission Loss 5.2 6.9 7.1 7.05Transmission Loss Stability 0.1 0.1 0.2 0.2Transmission Loss Flatness in 500MHz BW .05dB/50 MHz .05dB/50 MHz .05dB/50 MHz 0.07 dB/50 MHzCoupling Loss 4.8 6.0 6.0 6Group Delay Variation 0.05 0.05 0.05 0.01Output Amplitude Balance 0.1 0.3 0.3 0.2Output Phase Balance 2 5 5 2Return Loss 24 20 20 21Isolation 28 20 20 29Phase Stability vs. TemperatureElectromagnetic Compatibility (EMC) -80 -80 -80 -90Insulation Resistance 100 100 100 100
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(4) Hybrid Couplers (Typical Performance)
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Anaren Microwave - Space Qualified Components Product family expanded
Size 1.1 x 1.1 1.1 x 1.1Weight .051 lbs .051 lbsComponent Description 2:2 2:2 2:2 2:2Operating Frequency Range 1.7 - 3 GHz 3.2 - 4.4 GHz 6-7.5 GHz 7.6 - 11.6 GHzInsertion Loss dB, max 0.4 0.26 0.32 0.6Transmission Loss dB, max 3.4 3.3 3.3 3.6Transmission Loss Stability dB, max 0.16 0.06 0.07 0.08Transmission Loss Flatness in 500MHz BW dBp-p, max .02dB/50 MHz .03dB/50 MHz .02dB/50 MHz 0.08Coupling Loss dB, nom 3.0 3.0 3.0 3.0Group Delay Variation nsec, max 0.01 0.01 0.01 0.05Output Amplitude Balance dB, max 0.25 0.22 0.23 0.5Output Phase Balance ° deg, max 4 2 2 5Return Loss dB, min 22 27 24 20Isolation dB, min 22 30 25 20Electromagnetic Compatibility (EMC) dBi, max -90 -90 -90 -90Insulation Resistance Mohms min 100 100 100 100
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(8) 2x4 & 2x6 Hybrid Power Dividers (Typical Performance)
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Anaren Microwave - Space Qualified Components Product family expanded
Size 2.1 x 1.7Weight .131 lbsComponent Description 2:4 2:4 2:4 2:4 2:6 2:6 2:6 2:6Operating Frequency Range 3.4 - 4.2 GHz 4.2-6 GHz 8.2 - 10.8 11.6 - 15 1.2 - 3 1.7 - 3 7.6 - 11.6 8.2 - 10.8Insertion Loss dB, max 0.38 0.6 0.6 0.8 0.9 0.7 0.9 0.8Transmission Loss dB, max 6.38 6.6 6.6 6.8 8.9 8.7 8.9 8.6Transmission Loss Stability dB, max 0.07 0.15 0.18 0.2 0.18 0.18 0.22 0.18Transmission Loss Flatness in 500MHz BW dBp-p, max 0.03 .08dB/72 MHz 0.05 0.05 0.04 0.04 0.05 0.03Coupling Loss dB, nom 6 6.0 6 6 7.8 7.8 7.9 7.8Group Delay Variation nsec, max 0.01 0.05 0.05 0.05 0.05 0.05 0.05 0.05Output Amplitude Balance dB, max 0.12 0.3 0.2 0.5 0.5 0.5 0.4 0.25Output Phase Balance ° deg, max 1.3 5 3 3 4 4 8 3Return Loss dB, min 27 20 22 20 22 22 20 21Isolation dB, min 30 20 24 20 25 25 20 25
Phase Stability vs. Temperature
° deg, max / AT range 5.0°
Electromagnetic Compatibility (EMC) dBi, max -90 -90 -90 -90 -90 -90 -90 -90Insulation Resistance Mohms min 100 100 100 100 100 100 100 100
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(2) 3x3 x 4x4 Hybrid Couplers (Typical Performance)
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Anaren Microwave - Space Qualified Components Product family expanded
SizeWeightComponent Description 3x3 4x4Operating Frequency Range 18.3 - 20.2 GHz 18.3 - 20.2 GHzInsertion Loss .76 / .94 .76 / .94Transmission Loss 3.76 / 3.94 3.76 / 6.94Transmission Loss Stability 0.2 0.2Transmission Loss Flatness in 500MHz BW 0.08 0.08
Coupling Loss 3 3 / 6Group Delay Variation 0.05 0.05Output Amplitude Balance 0.5 0.5Output Phase BalanceReturn Loss 20 20Isolation 20 20
Electromagnetic Compatibility (EMC) -90 -90Insulation Resistance 100 100
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(1) 1x8 Hybrid Power Dividers (Typical Performance)
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Anaren Microwave - Space Qualified Components Product family expanded
SizeWeightComponent Description 1x8Operating Frequency Range 10.7 - 12.9 GHzInsertion Loss 1Transmission Loss 10Transmission Loss Stability 0.25Transmission Loss Flatness in 500MHz BW 0.05Coupling Loss 9Group Delay Variation 0.01Output Amplitude Balance 0.3Output Phase BalanceReturn Loss 20Isolation 20Electromagnetic Compatibility (EMC) -90Insulation Resistance 100
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Anaren Microwave – Space Qualified Components Circulator (new 2014) – Flight Units Delivered
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Anaren’s 17.2 – 19.2GHz. Circulator Performance
Size without connectors .72” x.7” Size with connectors 1.475” x 1.075” Estimated Weight: 16.8 grams Insertion will improve once all piece parts
are plated ITAR Controlled Information / Anaren Proprietary Information
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BFN, Clock Splitter & Hybrid Couplers • Flight Set Consists of:
– BFN 16:1(qty 1) – Clock Splitter 3x10 clock splitter (qty 1) – Hybrid Couplers 2x2 (qty 29) – UHF and S-Band
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Anaren Microwave - Space Qualified Components
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TNC connector Hybrid Coupler
Shipped 2 of 4 flight sets (8 units per flight set)
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Anaren Microwave - Space Qualified Components
Anaren Proprietary Information
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Anaren’s signal distribution components
are located behind the receive/transmit antennas
2x8 9.60 GHz 2x5 2.80 GHz 2x3 1.42 GHz 2x3 9.20 GHz 2x9 2.60 GHz 1x16 1.40 GHz 2x3 8.40 GHz 2x3 2.00 GHz 2x8 1.40 GHz 2x9 8.12 GHz 1x16 1.59 GHz 2x3 0.85 GHz 2x8 5.85 GHz 2x8 1.59 GHz 1x4 0.75 GHz 2x8 4.05 GHz 2x4 1.59 GHz
Caseless laminated circuit assemblies with vertical launch SMA connectors
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Anaren Microwave - Space Qualified Components Family of RF Signal Distribution Products
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Anaren Microwave Xinger part for Space DoD GEO Platform
87 ITAR Controlled Information / Anaren Proprietary
ATP / QCI Test Flow
Anaren P/N XSC1423E-20-EM / -FU to a SCD Based on COTS part X3C19E2-20
Dedicated panel mfg lot for testing, material tractability & serialization
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Anaren Microwave – Space Qualified Components Xinger part for Commercial Space GEO Platform
88 ITAR Controlled Information / Anaren Proprietary
Anaren Xinger XSC2123P-003A for Commercial Space (ordered to our data sheet) – Flight Units Delivered
Acceptance Testing
ATP / QCI Test Flow
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Anaren Microwave – Space Qualified Components SMT Xinger Hybrid 1E1305 - Commercial LEO program
• Test Flow for Space application – (18 x 24 in Panel)
• Traceability down to material or serialization requires dedicated panel fab
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Anaren Applicable Space Technologies
• High Performance RF Subsystems – Array Beamformers – Active Arrays – Passive RF functions – Analog Power and Control
• Size, Weight, and Power (SWaP) Advantage – Embedded elements (filters, resistors, etc) – Hybrids – Multi-layer architecture
• Heritage – Space qualified products and processes – Delivered and flown on multiple missions – 45 years of engineering and production experience
• Design, Production, and Test – Vertically integrated – Design through Test – Deliver to specification
• 20 Year legacy of participation on Commercial and Military payloads – ACES, Spaceway, AEHF, Iridium, GlobalStar, P47
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Anaren is distinguished by:
Deep RF Expertise with focus and experience on identifying solutions, while demonstrating improvement in cost, risk and performance through vertical integration that support an Integrated Product Team approach
A wide range of enabling building block technologies and experience
Vertical Integration leverage for performance, cost & schedule improvements
In House PCB manufacturing at Anaren Microwave & Unicircuit locations
Deep Design Engineering Resources, Experience & Staff
Demonstrated Space Heritage
Design to Spec and Build to Print Business Models
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What opportunities can we collaborate on?
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Defense Military and Commercial Aerospace Space RF Energy
Thank You