7 Construction Details

8/10/2019 7 Construction Details

1/83

7.

7.1.1

Construction details

Trapezoidal Roof Panels

All technical information is subject to alterations. Errors and omissions excepted.

Module Module

PVC sealing tape (factory applied) or Butylsealing tape (site applied)

Side lap stitching screw (P03)(at 500 mm)

Wall purlin

Vapour sealing putty when

required (site applied)

Self-adhesive sealant tape PE 205 mm to be continuously applied

between liner and steel support only at ridge/eaves/end lap locations where

the internal junction requires sealing (P17)

Module Module

PVC sealing tape (factory applied)

or Butyl sealing tape (site applied)

Roof purlin

Anti-condensation tape (factory applied)

Vapour sealing tape 6 mm when required (site applied)

Side lap stitching screw (P03)

(at 500 mm)

Self-adhesive sealant tape PE 205 mm to be

continuously applied between liner and steel

support only at ridge /eaves /end lap locations

where the internal junction requires sealing (P17)

Panel Side Lap (FF)

Panel Side Lap (RW)


2/83

7.

7.1.2




102K

12P

07P

12P

04P

103aK

04P

12P

07P

14

P

101

K

14

P

03P

12P

102K

03P

a

at 333 mm at 333 mmSite applied

insulation

Back putty Back putty

Outer sheet

turned up

P

50

aa

50

21

P

17

P

18

P

04

P

03

P6 fasteners per end lap

Panel End Lap

Ridge

Note:

P Cut back dimensions:

for roof slope > 10% 200 mm (supplied / delivered to site with cut backs)

for roof slope 10% 250 mm (supplied / delivered to site with cut backs)

Maximum cut backs available on panels from Kingspan is 250 mm.

a according to structural / static requirements

Note:


P12 for roof slope 10% 4 pcs / m> 10% 2 pcs / m


3/83

7.

7.1.3




08

P

08

P

17

P

04

P

132

K

14

P

131K

02P

08P

17P

Site applied insulation

at 300 mm

at 300 mm at 300 mm

Gable

a

129K

08P

02P

03P

04P

07P

102K

12P

07P

14P

Outer sheet turned up

Site applied

insulation Back putty

at 300 mm

at 333 mm

Mono Ridge

Note:




4/83

7.

7.1.4




130K

08P

04P

17P

02P

D

L

03

P

14

P

08

P

137

K

132

K

105K

at 300 mm

Site applied

insulation

at 500 mm at 300 mm

104K

08P

14P

02

P

130K

08P

115K

12

P

07

P

03

P

12

P

102

K

04

P

07P a

D

L(250mm)

at 300 mm

at 300 mm

at 333 mm


Back putty

Outer sheet

turned up

Side Wall Parapet

Parapet in Slope Single

Note:


P12 for roof slope 10% 4 pcs / m

> 10% 2 pcs / m


5/83

7.

7.1.5




04P

130K

08P

04P

07P

14P

167K

04P

04P

08

P

04P

04P

14P

133K

08P

132K

a

b

b

D

D X d

at 300 mm

at 300 mm

Trapezoidal sheet

Profiled sealing filler type A


04P

20P

03L

08P

21P

135K

130K

21

P

08P

02P

50

a

L

D

m

ax.200

Overflow

at 150 mm

at 300 mm

Parapet in Slope Double

Eaves Parapet Gutter Prefabricated

Note:

a according to structural / staticrequirements

L, X specify dimension to defineflashing K105 and K130

Note:The prefabricated gutter is recommend to be supported every 2,000 mm.


6/83

7.

7.1.6




04P

08P

20P

123K

08P

07Z

33P

130K

08P

02P

50

a

D

at 333 mm

at 150 mm

at 300 mm

min.120mm Overflow

Trough grate

Adhered membrane

liner

Site applied rigid

urethane board

Galvanised gutter

support

Eaves Parapet Gutter Membrane Lined

Note:


L specify dimension to define flashing K135

P33, Z07, K123 when required


7/83

7.

7.1.7




04P

130K

17P

08P

04P

21P

02L

17P

08P

12P

08P

13P

20P

04P

D X D

50

50

a

at 333 mm

at 333 mm

at 150 mm

Back putty

Site applied rigid urethane board

Overflow

Eaves Gutter Parapet Prefabricated

Note:


X specify dimension to define flashing K130

The prefabricated gutter is recommended to be supported every 2,000 mm.


8/83

7.

7.1.8




08P

110K

16P

107K

136K

10P

14P

04P

01b

Z

07

P

193

K

02

P

07P

109K

30

d

a

at 333 mm

at 666

or 1,000 mmSite applied insulation

min.190mm

at 666

or 1,000 mm

08P

08P

127K

03P

13P

08P

03P

04P

07P

14P

07P

109K

126K

108K

08P

02P

a

d

20 35 25

at 333 or 666 or

1,000 mm

Back putty

80 (cut back)

at 333 or 666 or

1,000 mm


at 333 mm

at 300 mm

at 333 mm

600mm

External Gutter

External Gutter

Note:


To order eaves gutters systems and accessory

components please contact Kingspan technicalServices Department.


9/83

7.

7.1.9




04P

20P

01L

20P

04P

a

5050

a

530

Overflow

Valley Gutter

Note:

a, b according to structural / static requirements

The prefabricated gutter is recommended to support by 2,000 mm.

To order eaves gutters systems and accessory components please contact Kingspan technical ServicesDepartment.


10/83

7.

7.1.10




12R 0

6P 04P 1

7P

06P

08P

20P

04P

142

K

04L

20P

04P

20P 0

8P

D

D

A

A

D

a

50

06P

154

K

08P

21P

08P

14P

a

a

at150mm

at150mm

Overflow

at150mm

at150mm

Sec

tionAA

Siteappliedinsulation

Siteappliedinsulation

Curved Eaves with Gutter Roof to Wall

Note:

a

accor

dingtostructural/staticrequirements

Theprefa

bricatedgutterisrecommendedto

supportb

y2,0

00mm.


11/83

7.

7.1.11




10

07P

16P

08P

132K

133K

D

D

14P

07P

169K

04P

at 300 mm


16P

08

P

172K

14P

07P

04P

04P

13P

12P

07P

03P

139K

102K

d

50

D

a

at 333 mm

at 150 mm


Back putty

Back putty


Roof to Wall Junction

Roof to Wall Junction in Slope

Note:




12/83

7.

7.1.12




31

P

120K

31P

141K

03P

106K

14P

08P

132K

31P

14P

07P

04P

at 200 mm

at 200 mm

at 200 mm

at 500 mm

at 300 mm


Butyrub building cement

04P

102K

114K

03P

07P

12P

31P

120K

31P

07P

14P

31P

104K

a

at 200 mm

at 200 mmat 333 mm

at 200 mm

Butyrub building cement



Back putty

Roof to Brickwork Junction

Roof to Brickwork Junction in Slope

Note:

a according to structural / static requirementss



13/83

7.

7.1.13




14P

07P

122K

07P

14P

14

P

08P

08P

132

K

04

P

121

K

04

P

132

K

14

P

50

35P

at 300 mm at 300 mm

Site applied insulation PE pipe

50

EPDM sealant supplied and installed

Cover collar

For extractor flue exhaust high temperature

gases/pollutants a suitable fire rated/non-combustible

barrier gasket should be installed by specialist contractor

Sealing designed/supplied and

installed by specialist contractor

diameter varies

Expansion Joint

Roof Penetration Extractor Flue


14/83

7.

7.1.14




2730mm

5060mm

d

23

P

PE pipe

Roof Pipe Extractor Flue

Note:

Complete installation contents:

passage piping packing sealing material necessary quantity of fasteners

Piping sleeves for better additional sealing of passages can be ordered according to diameter of piping.

See to the section of the Accessories or contact Kingspan Technical Service Department for range of pipingsleeves.


15/83

7.

7.1.15




102K

03P

07P

12P

04P

17P

08

P

111

K

a

at 300 mm

at 333 mm

Back putty

Roof/skylight Support curb




132K

111K

08P

14P

04P

17P

03P

08P

at 300 mm

at 300 mm

at 500 mm

Roof/skylight Support curb



Ridge Roof / Skylight

Ridge Roof / Skylight Downslope (RW)

Note:




16/83

7.

7.1.16




50

300

50

50

250

500

50

d

60

820

a

a

21P

03P

04P

18P

07P

247

K

18P

17P

18P

07P

04P

03P

21P

21P

slope

1,0

00

min.

100

6pcsperpanel

6pcs

perpanel

01A

Alupstand

Note:

a

accordingtostructural/staticrequirements

Dome Type Roof / Skylight


17/83

7.

7.1.17




50

d

17P

a

a

04P

12P

08P

203

K

217

K

03P

13P

17P0

4P

21P 2

0P

SiteappliedflashingS

iteap

plied

insulation

Outersheet

turned

up

Backputty

slope

slope

at333mm

at333mm

Note:

d,

D

specify

dimensionstodefineflashingsK203andK217

P12

forroof

slope10%

2pcs/m

>10%

1pcs/m

a

according

tostructural/staticrequirements

Change of Roofslope


18/83

7.

7.2.18



Flat Roof Panels

Fixing solution (X-DEK)

Preliminary hole, filled with PUR canister foam

after installation of fastener

Waterproof membrane adhered

or mechanically fixed by others

Site applied butyl sealant

Direct fastener at each rib

diameter min 5.5 + washer 19 mm

Steel support

Top finish PVC membrane

FACTORY APPLIED

fully bonded

to the IPN insulation core

Site welded membrane (hot air weld) with adjacent panel after fastener installation

Preliminary hole, filled

with PUR canister foam


PVC membrane

side-lap


Direct fastener at each rib diameter min 5.5

+ washer 19 mm or Self Coring Helical fastener (SFS)

Steel support

90100 mm






Direct fastener at each rib

diameter min 5.5 + washer 19 mm

Steel support


or mechanically fixed by others Spreader plate


Through fasteners at each rib

diameter min 5.5

Steel support

KS1000 XD option 1 KS1000 XD option 2

KS1000 XD TR20 / TR27 KS1000 XD PVC


19/83

7.

7.2.19



Flat Roof Panels

04

P


gap > 10 mm





Back putty

Trapezoidal XD profile filler

03

P

21

P

site applied max at 500 mm centres if the fire performance is required

max at 1,000 mm centres if the fire performance not required

Waterproof membrane adhered or mechanically fixed by others

04

P


gap > 10 mm

Cut-back

size 50650 mm





Butt joint (X-DEK)

Side lap Stitching detail (X-DEK)

Panel End Lap (X-DEK)


20/83

7.

7.2.20



Flat Roof Panels

04

P

04

P

04

P

16

P

16

P

08

P

08

P

401a

K

404

K




or mechanically fixed by othersSite applied insulation

04

P

404

K


after installation of fastenerSite applied insulation



Ridge (X-DEK)

Valley (X-DEK)


21/83

7.

7.2.21



Flat Roof Panels

at 500 mm

at 300 mm

2 at 500 mm

08

P

183

K

07

P

08w

P

28

P

04

P



Hot air weld

150

Documents

7 Construction Details