4b. Filterability MBR Sludge

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MBR Sludge

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  • 1

    CIE4485

    Wastewater Treatment

    Maria Lousada Ferreira

    4. Research on MBR sludge filterability at MBR Terneuzen

  • www.evides.nl

    Maria Ferreira - Evides

    Research on MBR sludge filterability at MBR

    Terneuzen

    www.evides.nl

    Table of contents

    1. Introductiona) MBR Terneuzen

    2. Filterabilitya. Temperatureb. Substrate c. Sludge coagulantsd. Influent compositione. Effluent additionf. Mechanical stress

    3. Conclusions

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    Introduction- MBR Terneuzen

    WWTPLocation Braakmanpumping station(drinking water production)

    DECO plant

    Town of Terneuzen

    DOW

    www.evides.nl

    Introduction- MBR Terneuzen

    Production capacity: 620 m/hr

    DECO

    EffluentEGV 2500 S/cm

    Demi waterEGV < 15 S/cm

    E.W.R.O.: 2 units

    A.S.

    tussenbuffertussenbuffer tussenbuffer

    B.W.R.O. : 2 units

    NaOH

    BraakmanEffluentank

    Freshwater

    NaOCl

    NH4Cl

    MBR

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    Introduction- MBR Terneuzen

    www.evides.nl

    1,000 3,100 m3/h

    influent effluent

    Industrial reuse

    Addition clarifier overflow

    MBR

    20%

    80%

    400 620 m3/h

    Introduction- MBR Terneuzen

    Addition waste sludge

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    Introduction- MBR Terneuzen

    MBR Terneuzen(TheNetherlands)Populationequivalent 15,500Locationofthemembranes External(Sidestream)Membranesupplier Pentair(Xflow)Membraneporesize m 0.045(...)Totalmembranearea m2 13,860Volumebiologicaltanks m3 784(aerobic)652(anoxic)Flux(averageoperation) L/m2.h 2540MLSS g/L 8

    Sludgeage d 20Cleaning Mechanicalandchemical

    28-11-2012 7/21

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    Introduction-MBR Terneuzen

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    Introduction- MBR terneuzen

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    Introduction- MBR Terneuzen

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    Filterability

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    0

    1

    2

    3

    4

    5

    6

    7

    10-8

    -201

    0

    18-1

    1-20

    10

    26-2

    -201

    1

    6-6-

    2011

    14-9

    -201

    1

    23-1

    2-20

    11

    1-4-

    2012

    10-7

    -201

    2

    18-1

    0-20

    12

    26-1

    -201

    3

    R20

    [*10

    12m

    -1]

    MBR

    CAS

    Filterability

    R20< 0.1 Good0.1

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    Filterability and temperature

    28-11-2012 13/21

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    Filterability and temperature

    28-11-2012 14/21

    Filterability and temperature in 7 full-scale MBRs(6 with submerged membranes, 1 with side-stream membranes) [Moreau, 2011]

    Relation between filterability and temperature is overall

    accepted.

    Temperature has an indirect effect on filterability

    Flocculation,viscosity,

    FilterabilityFilterability

    Temperature

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    Filterability and substrate

    28-11-2012 15/21

    FlowProportionalto

    realMBRsituation

    FlowAppliedinthesubstratebatchtests

    F/MAppliedinthesubstratebatchtests

    [gBOD5/gMLSS.d]

    Day1 Day2andDay3

    Glycerol 0.25mL/d 0.25L/d 1.07 0.24Kwalidrink 2mL/d 2L/d 2.1 0.54

    Air

    Batch tests (long term: 4 days)

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    Filterability and substrate

    28-11-2012 16/21

    Batch tests: long term (MBR Terneuzen)

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    Filterability and substrate

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    0

    2

    4

    6

    8

    10

    MBR+glycerol MBR+kwalidrink

    R20

    [*10

    12m

    -1]

    DR20 day 1

    DR20 day 4

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    Filterability and sludge coagulants

    Commercialname Company CompositionPAX14 KemwaterTM PolyaluminiumChlorideMPE50 Nalco Polymers

    28-11-2012 18/21

    Date MLSS sludge[g/L] L Enhancer/kg MLSSPAX-14

    19-March-12 6.6 0.2126-March-12 3.89 0.0724-April-12 6.18 0.16

    MPE 5014-March-12 6.16 0.04

    3-May-12 6.22 0.043-May-12 6.22 0.023-May-12 6.22 0.01

    Batch tests (short term: hour)

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    Filterability and sludge coagulants

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    0,0

    0,5

    1,0

    1,5

    2,0

    2,5

    3,0

    MBR+PAX (0,21) MBR+PAX (0,07) MBR+PAX (0,16)

    R20

    [*10

    12m

    -1]

    DR20original

    DR20MBR+fluxenhancer

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    0,0

    0,5

    1,0

    1,5

    2,0

    2,5

    3,0

    MBR

    +M

    PE

    (0,0

    4)

    MBR

    +M

    PE

    (0,0

    4)

    MBR

    +M

    PE

    (0,0

    2)

    MBR

    +M

    PE

    (0,0

    1)

    R20

    [*10

    12m

    -1]

    DR20original

    DR20MBR+fluxenhancer

    Filterability and sludge coagulants

    28-11-2012 20/21

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    Filterability and sludge coagulants

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    Filterability and influent composition

    1. Koegors land fill1. About 30 years; no longer in use.2. Until the 80s: domestic use3. After the 80s: non-toxic industrial waste

    2. Indaver- Location Hoek1. Dangerous waste Indaver Gevaarlijk

    Afval2. Transfer location, wastewater treatment

    plant and cleaning installation for trucks and trains.

    3. Started discharging: 23 january 2012

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    Filterability and influent composition

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    0

    1

    2

    3

    4

    5

    6

    7

    0

    100

    200

    300

    400

    500

    600

    700

    18-1

    1-10

    26-0

    2-11

    06-0

    6-11

    14-0

    9-11

    23-1

    2-11

    01-0

    4-12

    10-0

    7-12

    18-1

    0-12

    R20

    [*10

    12m

    -1]

    leac

    hate

    flow

    [m3 /d

    ]leachateflow

    DR20

    10 per.Mov.Avg.(leachateflow)

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    Filterability and effluent addition

    Hypothesis: Effluent addition leads to the accumulation of submicron particles in the MBR sludge

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    0

    2

    4

    6

    8

    10

    0,0

    0,2

    0,4

    0,6

    0,8

    1,0

    MBR+effluent MBR+influent MBR+influent+effluent

    MLS

    S[g

    /L]

    R20

    [*10

    12m

    -1]

    DR20 day 1DR20 day 4MLSS day 1MLSS day 4

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    Filterability and effluent addition

    Day1[L]Supernatantremoved

    Day2[L] Supernatantremove

    d

    Day3[L]Supernatantremoved

    Day4[L]

    sludge influenteffluent sludge influent effluent sludge influenteffluent sludge influenteffluent

    MBR+influent 20 5 0 0 5 0 0 1 0 0 0 0

    MBR+effluent 20 5 0 0 5 0 0 1 0 0 0 0

    MBR+influent+effluent 20 2,5 2,5 0 0 2,5 2,5 0 0 0,5 0,5 0 0 0 0

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    Filterability and mechanical stress

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    Filterability and mechanical stress

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    0

    1

    2

    3

    0

    400

    800

    1200

    1600

    2000

    0 15 30 45 60 75 90

    R20

    [*10

    12m

    -1]

    Rot

    atio

    n sp

    eed

    [rpm

    ]

    Time [minutes]

    T=10oC

    -1

    1

    2

    3

    4

    0

    400

    800

    1200

    1600

    2000

    0 15 30 45 60 75 90

    R20

    [*10

    12m

    -1]

    Rot

    atio

    n sp

    eed

    [rpm

    ]

    Time [minutes]

    T=26oC

    Low stress

    High stress

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    Filterability and mechanical stress

    28-11-2012 28/21

    30

    35

    40

    0

    400

    800

    1200

    1600

    2000

    0 15 30 45 60 75 90

    Floc

    siz

    e [m

    ]

    Rot

    atio

    n sp

    eed

    [rpm

    ]

    Time [minutes]

    T=10oC

    30

    35

    40

    45

    0

    400

    800

    1200

    1600

    2000

    0 15 30 45 60 75 90

    Floc

    siz

    e [m

    ]

    Rot

    atio

    n sp

    eed

    [rpm

    ]

    Time [minutes]

    T=26oC

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    Filterability and mechanical stress

    28-11-2012 29/21

    Bioreactor

    Membranes

    Air

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    Conclusions

    The effect of different factors in filterability has to be evaluated by analyzing each factor separatly.

    The influence of temperature on filterability is always present.

    Excess of substrate can deteorate filterability; the substrate itselft is not toxic but the amount might be.

    Filterability can be improved with coagulants.

    Influent composition, effluent addition and mechanical stress are likely to influence filterability.

    28-11-2012 30/21