73
 BOMBARDIER ski doo PARTS MANUA L 1960-1965 A LL MODEL S BSL 16, 20, 22, 23, OLYMPIC, CHALET, ALPINE

1960 1965 Ski Doo Parts

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1960-65 Skidoo Parts Manual

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  • 5/19/2018 1960 1965 Ski Doo Parts

    1/73

    BOMBARDIER

    ski doo

    PARTS MANUAL

    1960-1965 ALL MODELS

    BSL 16, 20, 22, 23, OLYMPIC, CHALET, ALPINE

  • 5/19/2018 1960 1965 Ski Doo Parts

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    Model

    96 Model

    6 2

    From serial number

    to serial number

    6 238

    B S L

    6

    96 Model

    962

    Model

    6 239

    6

    6227

    62

    62

    62

    to

    to

    to

    6 999

    6 2447

    623334

    6 9

    6299

    62283

    6

    6 and

    supplement

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  • 5/19/2018 1960 1965 Ski Doo Parts

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    The following is a

    reprint

    of the p rts section for SKI DOO

    models from 1960 to 1965 included

    The informat ion l is ted below will give you a quick referen e

    to the proper parts section

    PRINTED

    IN N D

    1 A

    JUNE

    968

    IBM

    OD

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    P RTS

    SE TION

    I ~ T E I N CANADA

    B S L

    6

    R

    o els

    1960 1961 1962

    and

    supplement 1962

    BOMBARDIER [TO

    5 2

    JUNE

    968 IBM

    CODE

    48 6

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    DR I V E

    ITEM

    PART ITEM

    PART

    DESCRIPTION

    No. No.

    DESCRIPTION

    QTY.

    No. No.

    TRACK

    SK-10 406 0001

    Chain tens ioner

    o ring

    SK-11

    405 0001

    Chain

    tensioner

    bearing c

    SK-1

    570 0002

    Track

    1

    SK-12

    405 0002

    Chain tens ioner

    bearing

    c

    SK-2

    570

    0003

    Track inserts 116

    SK-13 406 3001

    Tensioner bear ing oil seal

    DRIVE

    SK-14

    504 0007

    Chain drive

    sprocket 9 tee

    SK-15

    412 1001

    Driv ing cha in

    SK-3 504 0001

    Chain case

    1

    SK-17

    405 4001

    Dri ve a xl e b ea ri ng

    SK-4

    570 0401

    Chain

    case

    sprocket cover

    1

    SK-18

    570 0404

    Chain

    case

    bearing

    seal

    SK-5

    570 0402

    Cha in c as e i ns pe ct io n c over 1

    SK-19

    501 0001

    Dri ve a xl e

    SK-6

    300 0041

    Cha in c as e

    bracket

    bolt 3

    SK-20

    570 0101

    Drive

    sprocket rubber

    380 7022 Nut

    3

    SK-21

    501 0005

    Drive

    sprocket

    flange

    392 0022

    Lockwasher

    3

    SK-22

    300 0001

    Bolt

    for sprocke t

    SK-7 300 8043

    Chain

    case

    bracket bolt

    1

    and wheel

    flanges

    392 0022

    Lockwasher

    1

    380 6019

    Nut

    SK--8 504 0005

    Chain tens ioner

    with cu p

    1

    [ _ 9

    300

    4084

    Chain tens ioner lock bolt

    1

    380 9024

    Nut

    1

    391 0025

    Flat

    washer

    1

    8 S L 16 R

    196 1961

    1962 MODELS

    BOMBARDIER LTD

  • 5/19/2018 1960 1965 Ski Doo Parts

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    J-,;=>

    y

    o l t

    I

    ;

    carb:

    etor)

    I

    380 6024

    ti

    SK- 8 lB

    414 0

    13 0

    Fuel

    i

    392

    0024

    1

    Lockwasher

    I

    I

    512 0015

    Engine bracket

    I

    I

    I

    [--

    LTD

    J U N E -

    Sl

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    JJ

    I

    ITEM

    PART

    I

    QUANT.

    ITEM

    P AR T

    DESCRIPTION

    Qtj:l\:i .J r:

    No.

    DESCRIPTION

    A

    K J

    No.

    No .

    A K

    J

    No.

    410 5006

    S ea le d b ea m

    12

    volts

    1

    1

    BODY

    SK-119

    \

    I

    I

    51 7

    SK-117-A

    410 6005

    T ai l l am p

    1 1

    SK-I01-A

    0002

    Windshield

    1

    1

    1

    I

    141

    SK-118-A

    410

    5004

    T ail la mp

    bulb 12

    I

    1 81;:: ~ f 2

    321

    7001

    Windshield

    bolt

    14

    14

    volts

    1

    1

    I

    385 3007

    Nu t

    14

    14

    14

    I

    i

    SK-103-A

    I

    0007

    Windshield

    bracket 1

    1

    1

    SK-I09

    515

    0001

    Dynamo

    1

    SK-105

    0013

    Seat

    cushion

    1

    1 1

    SK-6

    300 0041

    Dynamo

    bracket

    bolt

    1

    SK-106-A

    517

    0021

    Back rest cushion

    I

    1

    1

    1

    380 7022

    Nu t

    1

    SK-107-D

    517 0031

    Pulley

    guard

    I

    1

    1

    392

    0022

    ILockwasher

    1

    I

    I

    I

    ~ K I I

    i

    S K-I0 7 -C

    517

    0030

    IPulley guard

    I

    1

    570

    1501

    D y na mo p u ll ey

    1

    rubber)

    1

    SK-10R

    517

    V035

    Tool

    case

    1

    Lil

    I

    :

    SK-114

    410 6001

    Headlamp

    I

    1

    I

    JI SK-115

    I

    LIGHTING SYSTEM

    410

    5001

    Headlamp

    bulb

    II

    1

    -,

    I

    l

    I

    I

    I

    Headlamp

    410 6004

    Tail

    a m p

    1

    SK-111 1410

    1001

    switch

    1

    la m p bulb

    1

    I

    I 5003

    Tai

    I

    SK- 1 l4 - A

    410

    6002

    IHeadl am p

    ass y

    12

    I

    volts

    I

    1

    I

    t,

    .

    I

    I

    SK-1552

    515 0018

    Headlamp

    washer

    I

    I

    i

    I

    MODEL - SUPPLEMENT

    BOt

    -5 -

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    Model From serial number

    to serial number

    B S L

    963 Model

    63324

    3345

    633

    633429

    39386

    635 7

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  • 5/19/2018 1960 1965 Ski Doo Parts

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    PARTS SECTION

    S L

    R

    Model

    96

    BOMBARDIER LTD

  • 5/19/2018 1960 1965 Ski Doo Parts

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    SP R P RTS LIST

    Follow the ins tructions given below for quick and accurate identi fication

    of parts .

    A Establish if your

    SKI OO

    is model R 6 or R 8 or RD 8.

    B Select the reference number on the p rts illustration.

    C Using

    the

    same basic number locate in the parts list below the

    illustration the complete

    p rt

    number nd p rt

    name.

    D The columns headed R 6 R 8 and RD 8 indicate which

    p rts apply to each model and the quantity requ ired pe r unit.

    E The Rotax engine is covered in this manual.

    or JLO engine refer to illustrated JLO manual.

    a S L 2 R 1963

    MODEL

    BOMBARDIER LTD

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    D R I V E

    ff

    7

    5

    8

    9

    10

    11

    12

    13

    6

    0

    6

    @

    t

    0

    @

    \

    2

    21

    3

    3

    16

    ITEM

    PART

    I

    QUANT.

    ITEM PART

    DESCRIPTION

    IQU

    o

    o

    DESCRIPTION

    R- 6 R -8

    RD-8

    o o R- 6

    R

    T R A C K

    S K - l l

    405 0001

    T e ns io n er b e ar i ng

    cone

    2

    SK-1

    570 0002

    Track

    1 1

    2

    SK-12

    405 0002

    Tensioner bearing cu p

    2

    SK-2

    570 0003

    Track insert

    16

    116 232

    SK-77-A

    405 4004

    T e ns io n er b e ar i ng

    DRIVE

    I

    SK-13

    406 3001

    Oil sea l

    1

    SK-14

    504 0007

    C h ai n d ri ve

    sprocket

    1

    SK-3B

    504 0003

    Chain case

    1

    1

    SK-15-B

    412 1003

    D r iv i ng c h ai n

    1

    SK-3C

    504 0004

    Chain

    case

    1

    SK-15-C

    412 1004

    D r iv in g c ha in

    SK-5A

    570 0403

    C o v e r

    1

    1 1

    SK-16-A

    504 0012 C h ai n d ri ve n s pr oc ke t

    1

    SK-1565

    570 0407

    Chain case

    gasket

    1

    SK-17-A 405 4002

    Drive

    axle

    bearing 2

    SK-1575 504 0016

    Chain case

    U-bolt

    ass y

    2 2

    S

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    WHEELS ND SUSPENSION

    23

    1

    33

    25

    I

    @

    26

    @

    27 27

    j

    j

    @ @

    32

    j

    20

    42

    41

    39

    I

    c=

    40

    eb

    ~

    17

    7

    k

    18

    @

    24

    j

    36

    =bJ

    35

    I

    c

    r

    TEM

    PART

    QUANT.

    ITEM

    PART

    QUANT.

    DESCRIPTION

    DESCRIPTION

    R-6

    R-8 RD-8

    No.

    No. R-6 R-8 RD-8 No. No.

    WHEEL

    SK-35-B

    503 0011

    Adjuster b racke t

    inside

    L.H.

    1

    SK-23-B

    502 0002

    Wheel support

    6 6 12

    SK-36

    309 8004

    Adjust ing sc rew

    2

    2 2

    SK-24-A

    503 0002

    Rear

    hu b

    1 I 2

    SK-36-A

    309 8001

    Adjus t ing sc rew

    SK-17-A 405 4002

    Wheel bearing

    14 14

    28

    center

    2

    SK-25

    5{)2 0003 Leather

    seal

    12 12

    24

    SK-37

    503 0027

    Adjust ing eye

    bolt 2

    2 2

    SK-26-B

    570 0203

    Wheel

    tire

    12 12 24

    386 6022

    Nut

    2 2

    2

    SK-27-A

    502 0005

    Wheel

    flange

    inner 12 12 24

    SK-37-A

    5 3 28

    Adjuster ey e bolt-center 2

    SK-27-B

    502 0006

    Wheel

    flange

    outer

    12

    12 24

    38 ) 6022

    Nut

    2

    SK-20

    57

    Rear

    sprocket

    2

    21

    4

    SK-38

    3 4

    Pos it toning bo lt

    2

    2

    4

    SK-21

    5 5

    Rea r sprocke t flange 2

    2 4

    386 6022

    Nu t

    2 2

    4

    SK-18-A

    581

    7

    Rear

    bearing

    seal 2

    2

    4

    39 23

    Flat. washer

    2

    2

    4

    SK-22-A

    320 1062

    Wheel b olt

    126 126 252

    SK-1581

    503

    0026 Adjus t ing sc rew buffer

    2

    386 6 3

    Nut

    126

    126

    252

    SK-39-A

    5 3 4

    Adjuster sleeve

    2

    2 4

    SUSPENSION

    SK-40-B

    300 0047

    Adjuster bolt

    2 2

    4

    386 6 22

    Nut 2 2

    1

    SK-32-A 5 2 8 Cross shaft

    3

    3

    6

    SK-40-A

    5 3 6

    Spring retainer

    washer

    2

    2 4

    SK-7

    3 8 43 Bolt

    6 6

    12

    SK-41-AR

    503 0021

    Adjuster l in k p la te

    392 22

    Lockwasher

    6 6

    I?

    R.H.

    I 1 2

    SK-33-A

    502 0010

    Suspens ion spr ing

    6 6

    12

    SK-41-AL

    503

    0019

    Adjuster

    l in k p la te

    SK-34-A

    503

    0006

    Adjuster bracket R.H.

    1

    I I

    L.H.

    1

    1 2

    SK-35-A

    503 0010

    Adjuster

    bracket L.H.

    I

    I I

    SK-42-AR 503 0025 L in k p la te s pr in g

    R.H.

    1

    I

    2

    SK-34-B

    503 0007

    Adjus ter bracket

    SK-42-AL

    5 3 23

    Link plate spring L.H.

    I

    1

    2

    inside

    R.H. I

    B S L 20 R

    96

    MODEL BOMBARDIER LTD

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    CONTROL PARTS R 6 R 8

    t

    67

    6 5

    66

    I

    62

    c=:D-

    6 4

    63

    t

    63

    57 A 9

    1576

    4

    0 m

    58 1

    43 B

    I

    o

    55 C

    t

    44-D

    ~

    r 46 A

    n

    6 8

    52 8 53 54

    u l ~

    48-D

    C;:::::::::::=

    < l l ~

    50 E

    5 C E3

    c::C

    = = = = : = : ~ = = ~ : : o ~

    [DESCRIPTION

    TY.

    ITEM

    PART

    TEM

    PART

    DESCRIPTION

    -6

    R 8

    No. No.o.

    No.

    SK-62

    300 0001

    Handle

    ba r

    attaching

    bolt

    KI

    386 6019 Nut

    505 0002

    Runner

    shoe

    2

    2

    I

    Flat

    washer

    K-43-B

    I

    391 0021

    380 6019

    Nut

    2

    2

    SK-62-A

    300 0003 Handl e b ar a tt ac hi ng

    bolt

    SK-44--D

    505 0040

    Sk i runner

    2 2

    386 6019

    Nut

    SK-50-E

    505 0017

    Spring

    pi n

    2

    2

    391 00 21 Washer

    371 0011

    Cott er p in

    2 2

    SK-63-D

    506 0030

    Handle ba r

    SK-50-L

    505 0016

    Main

    leaf

    spring

    2

    2

    SK-63-B

    506 0029

    Stee r ing shaf t

    sleeve

    SK-50-K

    505 0013

    Auxi li ary l ea f spr ing

    2

    2

    Lower

    SK-50-C

    570 0502

    Rebound l ea f s pr in g

    2

    2

    SK-64

    414 0002

    Handle bar grip

    SK-46-A

    505 0011

    Spring coupl er

    2

    2

    SK-46-B 300 0083 Coupler bol t

    4

    .

    THROTTLE

    386 6024 Nut

    4

    4

    SK-65-C

    510 0003

    Throttle cable

    SK-49 309 8002

    Sk i le g

    bolt 2

    2

    SK-66-C

    414 0063

    Throttle cable

    housing

    386 6022 Nu t 2

    2

    SK-67-A

    414 0008

    Thro tt le r e tu rn

    spring

    2

    1

    SK-48-D 506 00 04

    Sk i

    le g

    2

    21

    SK-1558

    510 0001

    Return

    spr ing b ra cket

    SK-52-B 414 0127

    Upper

    coil

    spring

    2

    SK-67-B

    I 414 0009

    Throttle return

    spring

    SK-53

    560 6001

    Upper ski leg bolt

    2 2

    SK-68-B

    1510 0010

    Thro t tl e c ab le

    housing clip

    392 0026 Lockwasher

    2

    2

    SK-68-C

    321 7061

    Housing clip bolt

    SK-54

    408 2001

    Ski leg

    grease fitting

    2

    2

    385 1013

    Nut

    1392

    0014

    LockwasherTEERING

    SK-1591

    506 0040

    Throttle an d

    brake lever

    SK-55-C 506 0014

    Steering arm

    2

    2

    1390 9001

    Rivet

    SK-58

    414 0109

    Spring

    3

    3

    391 0025

    Tie

    ro d

    spr ing washe r

    3

    BRAKE

    K-1585

    SK-1525-AI507

    371 0031

    Cotter pi n 3

    3

    0002

    Brake assembly complete

    SK-59-A 506 0022

    Lower

    ti e

    ro d 1

    1

    SK-1527

    507 0003

    Brake

    handl e w it h

    lining

    506 0018

    Ti e ro d en d

    R.H.

    I I

    SK-1528

    507

    0006

    Brake

    lining

    506 0017

    Ti e

    rod end L.R 2 2

    SK-1529

    507 0007 Brake

    a t taching bracke t

    389 8016 Nut 2

    2

    SK-1530

    507 0008

    H in ge ro d

    380 6024

    Nut

    2

    2

    SK-1553

    507 0014

    Cab le h ou sin g c lip

    SK-60 506 0023

    Ti e ro d

    swivel 1 1

    SK-1554

    510 0004

    Brake cable

    SK-61-A

    506 0043

    Upper tie

    ro d

    1 I

    SK-1555

    507 0018

    Brake

    cable housing

    5 6

    Center

    tie rod end

    1

    1

    SK-67-A

    414 0008

    Brake r et ur n spring

    B 5 L 2 R. - 1 96 3 M OD EL

    BOMBARDIER LTO.

    PRINTED IN

    CANADA

    5 - 17 - A

    JUNE 9 8

    IBM

    CODE

  • 5/19/2018 1960 1965 Ski Doo Parts

    23/73

    49

    CONTROL P RTS R

    t

    48 E

    I

    574 J

    6 C ~ @

    o

    ?

    63 B

    /

    _ A ~

    64

    44 E

    ITEM

    PART

    RTY.

    ITEM PART

    DESCRIPTION

    QTY.

    ESCRIPTION

    No.

    o

    No. o

    SK-1561

    506 0039

    Steering

    shaft bracket

    1

    KI

    SK-62 300 0001

    Handle bar attaching bolt 2

    SK-43-B

    505 0002

    Runner

    shoe

    I

    386 6019 Nu t

    2

    380

    6019

    Nu t

    I

    391 0023

    Washer I

    SK-44-E 505 0004

    Sk i runner

    1

    SK-63-E

    506 0031

    Handle bar

    1

    SK-1599

    570 0501

    Reta iner cab le

    I

    SK-63-B

    506 0029

    Steering

    shaft s le eve l ower )

    1

    SK-1600

    505 0022

    Onion

    link

    2

    SK-64

    414 0002

    Handle

    bar

    grip 2

    SK-50-E

    505 0017

    Spr in g p in

    I

    SK-1586 300 0046 Handle bar bolt

    I

    371 0011

    Cot te r p in

    I

    392 0022

    Lock

    washer 1

    SK-50-L

    505 0016

    Main le af sp rin g

    I

    SK-51

    414 0172

    S te er in g s ha ft u pper spring

    1

    SK-50-M

    505 0014

    Firs t auxil iary leaf

    spring 23

    I

    SK-1559

    506 0038

    Steering

    shaft

    upper bushing

    1

    SK-50-K 505 0013

    Secondary auxiliary

    leaf

    THROTTLEpring

    18

    1

    SK-50-N

    505

    0015

    Third

    auxiliary

    leaf spring

    13 1

    SK-65-A 510

    0002 Throttle

    cable

    1

    SK-50-C 570 0502

    Rebound l ea f

    spring

    1

    510 0007 Throttle cab le hous ing 1

    K-66-D

    SK-46-A 505 00

    II

    Sp ri ng coupl er

    1

    SK-67-A

    414 0008 Throttle

    return spring

    1

    SK-46-C 300 8084

    Coupler

    bolt

    2

    SK-68-B

    510 0010

    Throttle cab le hou si ng

    clip

    1

    386

    6024

    Nu t

    2

    SK-68-C

    321 7061

    Housing

    clip

    bolt

    1

    SK-49 309 8002

    Sk i

    attaching

    bolt

    1

    385 1013

    ut 1

    386

    6022

    Nu t

    1

    392 0014

    Lockwasher

    1

    STEERING

    SK-1591

    506 0040 Thro tt le l ever

    1

    390 9001

    Rivet

    I

    SK-48-E

    506 0005

    Ski-leg

    1

    B S L

    20 R

    1963 MODEL

    BOMBARDIER LTD

  • 5/19/2018 1960 1965 Ski Doo Parts

    24/73

    TR NSM SS ON

    9

    7 B

    71

    72 A

    l

    73

    7

    I

    G

    85

    r

    ;

    1577

    82

    81

    8

    9

    ;

    78 77

    @

    75

    @

    ITEM

    PAR T

    I

    QUANT.

    ITEM

    PART

    DESCRIPTION

    I Q

    No.

    No.

    DESCRIPTION

    R 6 R 8 RD 8

    No. No.

    R 6

    SK 7 5 F

    504 2006

    Drive pulley

    inner

    I

    al f

    SK 69

    581 1009

    Driven pulley ass y

    1

    1

    S K. 77 A 405

    4004

    Clutch bearing 1

    SK 6 9 A

    581 3004

    D r iv en p ul le y

    ass y

    1

    SK 78 A

    504 2012

    Clutch spring

    seat

    I

    1

    SK 1584

    504 1018

    D ri ve n p ul le y s ha ft

    SK 79 B

    414 0012

    C l ut ch r el ea se spring

    1

    lock ring

    1

    S K 7 9 C 414 0013 Clutch

    r e le a se s p ri n g I

    SK 70

    381 2028

    S ha ft nu t 1

    1

    1

    SK 80 C

    504

    2015

    Drive

    pulley

    o ut er h al f 1

    371 0011

    Cotter pi n

    1 1 1

    S K 8 0 D

    504 2016

    Drive pulley

    o u te r

    half

    SK 70 A

    504 0015

    S ha ft w as he r

    1 1

    SK 81 B

    504 2021

    Centrifugal governor

    S K 7 2 A

    504 1003

    D ri ve n p ul le y

    pressure

    ass y

    1

    spring 1

    1

    SK 81 C

    504

    2022

    Centrifugal governor

    SK 72 C 504 1005

    D r iv en p ul le y

    pressure

    ass y

    spring 1

    SK 82 A

    300 0152

    Centrifugal

    governor

    SK 1577 386 6019

    P r es s ur e s pr in g

    n ut

    6

    bolt

    1

    SK 73

    504 1022

    Spring

    seat

    1

    1

    SK 85 570 0409

    Drive

    belt

    372 1123

    Roll pi n

    1 1 1

    SK 8 5 A

    570 0410

    Drive belt

    1

    S K 7 5 E

    504 2005

    Drive

    pulley

    inner

    half

    1

    8 S L 20 R.

    1963

    MODEL

    BOMBARDIER LTD.

  • 5/19/2018 1960 1965 Ski Doo Parts

    25/73

    ITEM

    No.

    PART

    o

    I DESCRIPTION

    IQUANT. II

    R-6 R -8

    RD-8

    ITEM

    o

    I PART

    I

    No

    DESCRIPTION

    I

    QUANT.

    R-5

    R-8 RD-8

    514 0006 Muffler

    386

    6019

    Muffler nut

    514

    0008

    Muffler

    p ip e spr ing

    514

    0007 IMuffler

    pipe

    5140013 IMuff le r p ip e

    4 4

    Headlamp

    1 1 1

    Sea le d b eam 1 1 1

    Headl amp b as e was he r 1 1

    Headlamp adjuster 1

    Tail

    lamp 1 1 1

    Tail lamp b ulb 1 1 1

    SK-93-D

    SK-93-E

    SK-95-B

    SK-94-A

    SK-94-B

    SK-1566

    SK-1567

    SK-1568

    SK-1569

    SK-97-A

    SK-6

    SK-97-B

    SK-1545-B

    SK-83

    SK-83-A

    SK-84-A

    SlZ-86-G

    SK-86-E

    SK-88-A

    SK-89

    SK-91-E

    SK-1577

    SK-91-G

    SK-91-F

    SK-91-N

    512 0009

    512

    0010

    570 1201

    512

    0016

    512 0017

    512 0025

    512 0023

    512 0027

    512 0028

    385

    5013

    1

    300 0041

    380 7022

    392

    0022

    300

    0045

    380

    7022

    392 0022

    300 0048

    380

    7022

    513 0001

    513 0002

    320

    0063

    392 0014

    414

    0130

    513 0035

    414

    0014

    408

    0002

    IENGINE

    IIEngine support

    Eng in e suppo rt

    I

    Engine suppor t

    i ns ul at or k it

    IEngine

    bracket

    I

    Engine

    bracket

    Engine bracket

    j

    bushing 3jg

    Engine

    bracket

    bushing

    \is

    Engine bracket

    bushing 1 s

    Engine bracket

    bushing

    Y2

    Engine

    support

    nut

    Engine bracket bolt

    Nut

    Lockwasher

    Engine bracket bolt

    Nut

    Lockwasher

    Engine bracket bolt

    Nu t

    I

    IFUEL

    Carburetor air

    deflector

    Air

    deflector

    screen

    Ai r def le ct or bolt

    Lockwasher

    Fuel line

    28

    Fue l lin e adapter at

    tank

    Fuel tank ca p

    F ue l t an k

    d ra in p lu g

    EXHAUST

    I

    2

    4

    4

    4

    4

    4

    1

    1

    2

    2

    1

    1

    1

    1

    1

    2

    1

    1

    2

    2

    2

    4

    2

    2

    2

    2

    4

    1

    1

    2

    2

    1

    1

    1

    1

    1

    2

    1

    1

    2

    2

    2

    4

    2

    2

    2

    2

    4

    1

    1

    2

    2

    1

    1

    SK-91-H

    SK-91-M

    SK-111

    SK-l14-A

    I

    SK-119

    SK-40-A

    SK-1562

    SK-117-A

    I

    SK-118-A

    SK-101-C

    SK-I01

    SK-102-A

    SK-102-B

    SK-103-B

    SK-103-C

    SK-1570

    SK-1570-A

    SK-102

    SK-1572

    SK-1590

    SK-105

    SK-105-A

    SK-106-A

    SK-106-B

    SK-1587

    SK-1588

    SK-1589

    SK-1589-A

    SK-1573

    SK-1563

    SK-107-E

    SK-107-F

    514 0009

    514 0012

    410 1001

    410 6002

    410 6006

    503 0016

    515 0019

    410 6005

    410

    5004

    517 0002

    517 0003

    363 0034

    321 7003

    385 8007

    517 0008

    517 0009

    571 1710

    571 1711

    321 7001

    385

    8007

    517 0065

    571 1705

    517 0013

    517 0014

    517 0021

    517 0022

    300 0004

    386 6019

    414 0079

    324 8061

    385 1013

    321 6061

    385 1013

    517 0066

    300 0006

    380 6019

    392 0019

    517 0032

    517 0034

    Muff le r p ip e flange

    Muff le r p ip e flange

    Switch

    BODY

    Windshield 1

    Windshield

    Windshield

    screw

    7

    Windsh ie ld bol t

    Nu t

    Windshield mould ing 1

    Windshie ld mould ing

    Front hood 1

    Front hood

    Hood

    bolt

    19

    Nu t

    19

    Compartment

    door

    h in ge r od 1

    Compartment

    door 1

    Seat cushi on

    ass y

    1

    Seat cushi on ass y

    Back rest cush ion ass y 1

    Back

    rest cush ion ass y

    Back rest bolt

    Nut

    S ea t h in ge

    S eat hin ge b olt

    Nu t

    S eat h ing e bo lt

    Nut

    Ski holder

    Ski

    holder

    bolt

    Nut

    Washer

    Pul le y gua rd

    Pul le y gua rd

    1

    7 5

    4

    1

    19 21

    19 21

    1 1

    1 1

    1

    1

    2

    2

    2

    6

    6

    4

    4

    1

    4

    4

    4

    1 1

    r S L

    20 R. - 1963 MODEL

    BOMBARDIER LTO

  • 5/19/2018 1960 1965 Ski Doo Parts

    26/73

    C R URETOR

    ITEM

    No.

    SK-1532

    T-1

    T-2

    T-3

    T-4

    T-5

    T-6

    T-7

    T-8

    T-9

    T-10

    ll

    T-12

    T-13

    T-14

    T-15

    T-16

    T-17

    T-18

    T-19

    T-20

    T 21

    T-22

    T-23

    T-24

    PART

    No.

    403 0005

    404 0001

    404 0010

    404 0012

    404 0014

    404 0015

    404 0022

    404 0027

    404 0029

    4 4

    404 0032

    404 0034

    404 0038

    404 0041

    404 0042

    404 0045

    404 0047

    404 0049

    404 0050

    404 0051

    404 0052

    404 0053

    404 0056

    404 0057

    404 0059

    DESCRIPTION

    Carburetor

    Body

    Body

    channel wel ch

    plug

    Choke fric tion pin

    Choke f ri ct ion spr ing

    Choke s ha ft a nd le ve r

    Choke

    shutter

    Choke

    shutter

    s cr ew and

    lockwasher

    Diaphragm chamber drain

    screw

    Diaphragm

    gasket

    Diapragrn

    Diaphragm cover

    Flange gasket

    F ue l p ump gasket

    Fuel pump

    diaphragm

    Fue l pump body

    Fuel

    pump bod y s crew and

    lockwasher

    Fuel strainer screen

    Fuel

    strainer

    cover gasket

    Fuel

    strainer

    cover

    Fuel strainer cov er re t. s cr ew

    Idle

    adj. screw

    Idle

    adj. screw spring

    Idle

    adj.

    screw washer

    Idle

    adj.

    screw packing

    ITEM

    No.

    T 25

    T-26

    T 27

    T 28

    T 29

    T 30

    T 31

    T 32

    T 33

    T-34

    T 35

    T 36

    T 37

    T 38

    T 39

    T 40

    T 41

    T-42

    T-43

    T-44

    T 45

    T 46

    T 47

    T 48

    T 49

    PART

    No.

    404 0064

    404 0067

    404 0069

    404 0071

    404 0074

    404 0078

    404 0081

    404 0083

    404 0056

    404 0057

    404 0059

    404 0085

    404 0090

    404 0091

    404 0092

    ~ 0093

    J04 0094

    404 0102

    404 0105

    404 0106

    404 0107

    404 0112

    404 0028

    404 0118

    404 0123

    DESCRIPTION

    le speed

    regulat ing scre

    Idle

    speed

    r egulat ing s cr e

    Inlet

    control

    lever

    Inlet l ev er pi ni on s cr ew

    Inlet needle, seat

    and g as

    Inlet seat

    gasket

    Inlet tension

    spring

    Main adj. screw

    Main adj.

    screw

    spring

    Main

    adj.

    screw

    washer

    Main

    adj.

    s cr ew packing

    Nozzle

    check valve

    Throttle

    l ev er a rm .

    Throttle

    lever

    ret.

    screw

    lockwasher

    Throttle l ever r et . washer

    Throttle lever

    ret. nut

    Throt tle shaf t

    and

    lever

    Throttle

    shaft clip

    Th ro ttle s ha ft clip

    lockw

    Throttle

    shaft

    clip

    r et . s cr

    Throttle sha ft re tu rn sprin

    Throttle

    shutter

    Throttle

    shutter screw

    Gasket a nd pac king s et

    Repair

    parts

    kit

    B S L 20 R

    9 63 MODEL

    Indicates contents of Repair

    P

    BOMBARDIER LTD

  • 5/19/2018 1960 1965 Ski Doo Parts

    27/73

    R NK SE

    ~

    31

    30

    5

    7 1

    t

    700

    ~

    ~

    31 @

    30

    700

    ~

  • 5/19/2018 1960 1965 Ski Doo Parts

    28/73

    ~ 7 31 32

    4 o ~

    @

    {j 9

    R NKSH FT

    N P STO

    a

    . I

    ~ 1 b 8 } O

    ~ o t

    39 - 48

    38

    c 37

    9 ~ ~ t l

    U 35

    33

    1 5 ~

    10

    ITEM

    PART

    ITEM

    PART ITEM

    PART ITEM PART

    No.

    No.

    No.

    No.

    DESCRIPTION

    No. No.

    No. No.

    DESCRIP

    7

    H.P.

    8 H.P.

    7

    H.P.

    8

    H.P.

    L-8-A

    402

    1001

    O il s ea l magneto

    L-34 402

    1059 P-34

    402 1061

    P is to n p in

    side

    L-35 402

    1065

    P-35

    402 1066

    Circlip

    L- 8

    402

    1001 P-8

    402 1002

    Crankshaft oil

    L-36

    402 1069 P-36 402 1074

    Piston rin

    seal

    L-37

    402 2004 P-37 402

    2006

    Cylinder f

    L-9

    402

    1004

    P-9

    402 1005 Crankshaft

    gasket

    bearing

    L-38

    402 2009

    P-38

    402 2011

    Cylinder

    L-10

    402 1009

    P-10

    402 1010

    Crankshaft

    key

    P-39 402 2015

    Intake

    fl

    P-11

    402 1012

    Crankshaft

    sleeve

    gasket

    L-13-A

    402 1016

    P-13-A

    402

    1024

    Crankshaf t sh im

    P-40

    402 2017

    Carburato

    .3mm L-41

    402 2019

    P-41 4 ~ 2020

    Intake

    f la

    L-13-B

    402 1017

    P-13-B

    402 1025

    Crankshaft shim

    L-41-A

    402 0015 L ~ 4 1 A

    402 0015

    Lock wash

    .5mm

    L-41-B

    402 2053

    L-41-B 402 2053

    Nut

    L-13-C

    402 1018

    P-13-C

    402 1026

    Crankshaft shim

    L-42-A

    402 2025

    Cylinder h

    .1mm

    gasket

    L-14

    402 1027

    P-14

    402

    1029

    Crankshaft

    L-42

    402 2024

    P-42

    402 2028

    Cylinder h

    complete

    L-43

    402 0031

    P-43

    402 2034

    Cylinder h

    L-15

    402

    1031

    P-15

    402 1032

    Connec ting rod

    washer

    bushing

    L 44 402

    0032 I P-44

    402 2035

    Cylinder

    h

    402

    1009

    P-l6

    402 1010

    Crankshaft

    ke y

    bolt

    -16

    P-17

    402 1034

    Breaker cam

    P-45

    402 6001

    De-compre

    locator p in

    sealing

    P-25

    402 1035 Cam spring

    P-46

    402

    6002

    De-compre

    washer

    L ~ 4 7

    402 2036 P-47

    402

    2037

    Exhaust f

    P-26

    402 1036

    Breaker cam

    stud

    spring

    L-48

    402

    2042 P-48

    402 2043

    Exhaust fl

    P-27

    402 1037

    Rreaker cam

    gasket

    L-28

    402 1038 P-28

    402 1040

    Crankshaft

    lock

    L-90 402 1038

    P-90

    402 1084

    Crankshaf

    washer

    washer

    L-29

    402 1042

    P-29

    402 1043 Cranksha ft nu t

    L-91

    402 1085

    P-91

    402

    1086 Cranksha f

    L-33 402

    1048 P-33

    402 1054

    Piston comple te

    with

    rings

    B.S.L. 20 R 96

    MODEL

    BOMBARDIER LTD.

  • 5/19/2018 1960 1965 Ski Doo Parts

    29/73

    N T ON

    A327

    8

    323

    32

    ;:

    296

    297

    3 1

    -302

    329

    ~

    ~

    Q

    318

    ~ ~

    309.

    ~ 8

    311 T

    : ~

    315

    ;

    316

    Q

    17

    e

    ITEM

    PART

    ITEM

    PART

    ITEM

    PART

    ITEM I PART

    o

    o

    o

    o

    DESCRIPTIO ,

    o

    Ne.

    o o

    DESCRIPTION

    7

    H.P.

    8

    H.P.

    7 H.P.

    8 H.P.

    L-284

    4 2 4006

    P-284

    4 2

    4 9

    F lywheel dynamo

    L-306-A

    4 2

    7016

    L-306-A

    4 2 7016

    Contact breaker

    magneto unit

    shim 5 mm

    L-286

    4 2 4 13

    P-286

    4 2

    4016

    Armature plate

    L-307

    4 2 7016

    L-307

    4 2 7 16

    Spring clip

    L-288

    4 2 4 17

    P-288

    4 2 4 18

    Magneto

    ring

    L-308

    4 2

    7016

    L-308

    4 2

    7016

    Washer

    L-289

    4 2 7 16

    P-289

    4 2 4 22

    Armature plate

    L-309

    4 2 7016

    L-309 4 2

    7016

    Lock washer

    washer

    L-310

    4 2 7016

    L-310

    4 2 7016

    Bolt

    L-290 4 2

    7 16

    P-290

    4 2

    4024

    Armature plate

    L-311

    4 2 7016

    L-311 4 2 7016

    Bolt

    lock

    washer

    L-312

    4 2 7016

    L-312

    4 2 7016

    Washer

    L-291

    4 2

    4 25

    P-291

    4 2

    5 1

    Armature plate

    L-315

    402 4059

    P-315

    4 2 4 61

    Shorting

    button

    bolt

    cable

    P-292

    4 2

    4 27

    Flywheel bolt

    L-316

    4 2 7016

    L-316

    4 2

    7016

    Lock washer

    P-293 4 2

    15

    Lock washer

    L-317

    4 2 7016

    L-317

    4 2 7016

    Nut

    L-294

    4 2 4 29 P-294

    4 2 4030

    Magneto

    housing

    L-318

    4 2

    4066

    L-318

    4 2 4066

    Shor ti ng bu tt on

    L-297

    4 2 4 33

    P-297

    4 2

    4034

    Fan

    L-319

    4 2 4 67

    P-319

    402

    4068

    Condenser

    P-298

    4 2 2 53

    Nut

    wi thou t cab le

    L-298-A

    4 2 0038'

    Fan

    bolt

    L-320

    4 2

    4069

    P-320

    4 2

    4070

    Condenser

    cable

    L-298-B

    4 2 4 24

    Lock

    washer

    L-321

    402 4 71

    L-321

    4 2 4 71

    Lubricating wick

    L-298-C

    402 4 2

    Nut

    L-323

    I 4 2

    4073

    P-323

    4 2 4074

    Ignition

    cable

    L-299

    4 2 4 36

    P-299

    4 2 4 37

    Armature

    plate

    L-324

    4 2

    4076

    L-324

    4 2

    4076

    Spa rk p .u g

    only

    protector

    L-300

    4 2 4 38

    P-300

    4 2

    4040

    Ignition

    coil

    L-327

    4 2

    4077

    L-327

    4 2

    4077

    Spark

    plug

    L-301

    4 2 7 16

    P-301

    4 2 4024

    Lock

    washer

    L-329

    4 2 4083

    P-329

    4 2

    4084

    Lighting coil

    L-302

    4 2 4 46

    P-302

    4 2 4 48

    Bolt

    L-330 4 2 4085

    L-330

    4 2 4085

    L ig ht p lu g

    L ~ 4 2 4 49

    L-303

    4 2 4049

    P iv ot p in

    female

    L-304 4 2 4 5

    Contact an d

    L-331

    4 02 4086

    L-331 4 2

    4086 Light

    p lu g male

    breaker point

    L-332

    4 02 0064

    L-332

    4 2 0064 Isolating washer

    se t

    L-333

    4 2 0015

    L-333

    4 2

    0015

    Lock washer

    L-306

    4 2 7 16

    L-306

    4 2

    7016

    Contact breaker

    L-335

    4 2

    4088

    P-335 4 2

    4089

    Stud

    shim

    1 mm

    B S L

    20 R 1963

    MODEL

    BOMBARDIER LTD

  • 5/19/2018 1960 1965 Ski Doo Parts

    30/73

    351

    35

    ~ I45 348

    o aII@ ~

    337

    359 V

    358 j

    352

    5 ~ 353

    36

    \ 5 7 ~

    \

    5 5 ~ 5 5

    36

    ~

    Q1 @@g@r\- -.lih-1

    36 5 ~ ~ ~ i l ~

    7 /

    ~ 343

    358 ;

    59

    A

    3 3 a

    3 3 b

    C O ~

    .

    352

    ITEM

    PART

    ITEM PART

    ITEM

    PART

    ITEM PART

    No.

    No

    No

    No

    DESCRIPTION

    No

    No No No

    DESCRIP

    7 H.P. 8

    H.P.

    7

    H.P.

    8

    H.P.

    L 336

    1

    4 2

    5 2 P 336

    4 2

    5 3

    Starting pulley L 347

    4 2 5 17

    L 347 4 2 5 17

    Rope wit h

    L 337

    4 2 15

    L 337 4 2 15

    Lock

    washer L 347 A

    4 2 5 18

    L 347 A

    4 2 5 18

    Rope

    L 338

    4 2 2 53

    L 338

    4 2 2 53

    Nut L 347 B

    4 2 5 19

    L 347 B 4 2 5 19

    Starter

    gr

    L 339

    4 2 5 5 L 339

    4 2 5 5

    Re wind

    starter

    L 348

    4 2 5 22

    L 348

    4 2 5 22

    He wind s

    complete L 350

    4 2 5 24

    L 350 4 2 5 24

    Plug

    L 343

    4 2

    5 6

    L 343

    4 2 5 6

    Re wind s ta r te r L 351

    4 2 5 25

    L 351

    4 2 5 25

    Hope guid

    flange

    L 352

    4 2 4 24

    L 352 4 2 4 24

    Lock wash

    L 343 A 4 2 5 6

    L 343 A 4 2 5 6

    One p ie ce

    starter L 353

    4 2 5 1

    L 353

    4 2

    5 1

    Bolt

    housing

    L 354

    4 2 5 26

    L 354 4 2 5 26

    D washe

    L 343 B

    402 5007

    L 343 B

    4 2

    5 7

    Starter

    housing

    L 355

    4 2 5 27

    L 355

    4 2 5 27

    Fric tion w

    cover

    L 356 4 2 5 28

    L 356 4 2 5 28

    Pivot

    arm

    L 343 C

    4 2 5 1

    L 343 C

    4 2

    5 1

    Housing

    cover

    L 357

    4 2 5 29

    L 357

    4 2 5 29

    Pawl

    bolt

    L 358 4 2 5 3

    L 358

    4 2 5 3

    Pawl

    sprin

    L 344

    4 2 4127 L 344

    4 2 4127

    Bolt

    L 359

    4 2 5 31

    L 359 4 2 5 31

    Pawl

    spri

    L 345 4 2 5 13

    L 345

    4 2 5 13

    Rope sheave

    L 360

    4 2 5 32 L 360 4 2 5 32 Fric tion s

    complete

    L 361

    4 2 5 33 L 361 4 2 5 33 Washer

    L 346

    4 2

    5 16 L 346

    4 2 5 16

    Rope

    bolt

    L 362

    4 2 5 34

    L 362

    4 2 5 34

    Circlip

    B s L 20 R

    1963

    MODEL

    BOMBARDIER LTD

  • 5/19/2018 1960 1965 Ski Doo Parts

    31/73

  • 5/19/2018 1960 1965 Ski Doo Parts

    32/73

    P RTS

    SE TION

    B S

    R

    Model

    96

  • 5/19/2018 1960 1965 Ski Doo Parts

    33/73

  • 5/19/2018 1960 1965 Ski Doo Parts

    34/73

    PARTS SECTION

    S L

    Model

    964

    BOMBARDIER LTD

  • 5/19/2018 1960 1965 Ski Doo Parts

    35/73

    SP R P RTS L ST

    Follow the inst ructions given below for quick and accurate ident if ica tion

    of par ts .

    A - Establish if your SKI-DO

    a

    is model AR BR or RD.

    Model AR has the 165 c.c. engine with 5 drive pulley.

    Model BR has the 250 c.c. engine with 7 2 drive pulley.

    Model RD has 2 tracks and the 250 c.c. engine.

    B Select the reference

    number on the parts illustration.

    C - Using

    the

    same basic number locate in

    the par ts

    list below the

    illustration the complete

    part

    number and part name.

    D - The columns headed AR BR and RD indicate which

    parts apply to each model and the quantity required per unit.

    E - The Rotax engine is covered in this manual.

    B S L 2 R

    96 3 MODEL

    BOMBARDIER LTD

  • 5/19/2018 1960 1965 Ski Doo Parts

    36/73

    DR I V E

    5

    8

    9

    11

    2

    3

    6

    6

    6

    @

    6

    m

    2

    2

    3

    . .

    3

    5

    \

    6

    ..

    ..

    m

    ~

    ~

    j

    i

    7

    7

    ITEM

    PART QUANT.

    ITEM

    PART

    QUA

    No.

    o

    DESCRIPTION

    AR BR

    RD

    o

    o

    DESCRIPTION

    AR B

    TRACK

    1 I

    SK-12

    405 0002 Tensioner bearing cup

    2

    I SK-77-A I

    405 4004

    Tensioner bearing

    SK-1

    570 0002

    Track

    1

    2

    S K 5 8 2 ~

    504 1015

    Outer bear ing s leeve

    SK-2

    570 0003 Track ins er t

    16

    16

    232

    SK-1583-

    504 1017

    Inner bearing

    sleeve

    DRIVE

    SK-13 I

    406 3001

    Oil

    seal

    1

    I SK-14

    I 504 0007

    Chain

    drive

    sprocket

    1

    SK-3B

    504 0003 Chain

    case

    1

    1

    I SK-15-B

    412 1003

    Driving chain

    1

    SK-3C

    504 0004 Cha in case

    1 I

    W-I112

    412 6001

    Connecting link

    1

    SK-1606

    504 0020

    Chain case sh im

    as

    re q

    i r ~ SK-16-A I 504 0012

    Chain

    driven

    sprocket

    1

    SK-5A

    570 0403

    Cover

    1 1

    1

    SK-17-A

    i 405 4002

    Drive axle bea ring

    2

    SK-1565

    570 0407

    Cha in c as e g as ke t

    1

    SK-18-A

    581 1017

    Drive axle bearing seal

    2

    SK-1575 504 0016

    Cha in case

    U

    clamp

    2

    2

    SK-19-A

    I

    501 0002

    Drive

    axle

    1

    386 6019 Stop nut

    2

    2

    SK-19-B

    I 501 0006

    Drive

    axle

    SK-1564

    386 6022

    Cha in case

    nu t

    6

    SK-20

    570 0101

    Drive sprocket rubber

    2

    SK-8

    504 0005

    Chain tens ioner

    1

    1

    SK-21

    [ 501 0005

    Drive sprocke t f lange

    2

    SK-8A 504 0006

    Chain tens ioner

    1

    SK-22-A

    I

    320 1062

    Sprocket bolt

    18

    SK-9

    300 4084

    Tensioner

    bolt

    1

    1

    1

    386 6013

    Nut

    18

    380 9024

    Nu t

    1

    1 1

    SK-1580

    501 0007 End bea ring housing

    391 0025

    Washer

    1

    1

    1

    SK-1579

    300 0000

    End

    bearing

    housing

    SK-10

    406 0001

    Tensioner

    0

    ring

    1

    1

    1

    bolt

    SK-l l

    405 0001

    Tensioner bear ing

    cone

    2

    2

    I

    392 0019

    Lockwasher

    B 5 L

    22 R

    MODEL

    1964

    BOMBARDIER LTO.

  • 5/19/2018 1960 1965 Ski Doo Parts

    37/73

    W LS N

    SUSP NSION

    23

    33

    25

    26

    27

    27

    j

    @

    I

    j

    @

    @

    32

    7

    j

    .b

    20

    0

    @

    ell

    18 17

    @

    41

    42

    ~

    5

    36

    ~

    40

    39

    I

    c ~

    8

    C::l

    ITEM

    PART QUANT.

    ITEM

    PART

    DESCRIPTION

    QUANT.

    No

    No

    DESCRIPTION

    AR BR

    RD

    No No

    AR

    BR

    RD

    WHEEL

    SK-34-C 503 0008

    Adjuster

    bracket RH.

    1

    SK-35-C

    503 0012

    Adjus te r bracket

    L.H.

    1

    SK-23-B

    502 0002

    Wheel s uppor t

    6

    6 12

    SK-36

    309 8004

    Adjus ting screw

    2

    2

    2

    SK-24-A

    5U3 0002

    R ear h ub

    1

    1

    2

    SK-36-A

    309 8001

    Adjus t ing screw

    SK-17-A

    405 4002

    Wheel b ear ing

    14 14

    28

    center

    2

    SK-25 502 0003 Leather seal 12 12

    24

    SK-37

    503 0027 Ad ju st ing eye bolt

    2

    2

    2

    SK-26-B

    570 0203

    Wheel tire

    12 12

    24

    386 6022

    Nu t 2

    2

    2

    SK-2?-A

    502 0005

    Wheel

    flange

    inner

    12 12 24

    SK-37-A

    503 0028

    Adjusting

    ey e

    boll

    2

    SK-27-B

    502 0005 Wheel

    flange

    outer

    12 12

    24

    386 6022

    Nu t center

    2

    SK-20

    57\ 0101

    Rear

    sprocket

    2

    2

    4

    SK-38

    300 0041

    Positioning

    bolt

    2 2 4

    SK-21

    501 0005 Rear

    sprocket

    flange

    2

    2

    4

    386 6022

    Nut

    2 2 4

    SK-18-A 581 1017

    Rear

    bearing seal

    2

    2

    4

    391 0023 Washer

    2

    2

    4

    SK-22-A 320 1062 Whee l b olt 26

    126 252

    SK-1581

    503 0026

    Adjus ting screw buffer

    2

    386 6013

    Nu t 26

    126 252

    SK-39-A

    503 0014 Adjuster sleeve

    2

    2

    4

    SUSPENSION SK-40-B

    300 0047

    Adjuster

    bolt

    2 2 4

    386 6022

    Nu t

    2 2

    4

    SK-32-A

    502 0008 Cross

    shaft

    3

    3 6

    SK-40-A

    503 0016

    Spring

    retainer

    washer

    2 2 4

    SK-7 300 8043

    Bolt

    6

    6

    12

    SK-41-AR

    503 0021

    Adjuster

    link

    plate

    392 0022

    Lockwasher

    6 6

    12

    RH.

    1 1 2

    SK-33-A 502 0010

    Suspens ion spring

    6 6 12

    SK-41-AL

    503 0019

    Adj us te r l in k p la te

    SK-34-A

    503 0006

    Adjuste r bracket

    RH.

    1 1

    L.H.

    1 1 2

    SK-35-A 503 0010

    Adj us t

    er bracket L.H.

    1 1

    SK-42-AR

    503

    0025

    Link

    plate

    spring

    RH.

    1 1 2

    SK-34-B 503 0007

    Adjuster

    bracket inside

    SK-42-AL

    503 0023

    Link

    p la te spr ing

    L.H.

    1

    1

    2

    RH.

    1

    SK-35-B

    503 0011

    Adjuster

    bracket inside

    I

    .H .

    1

    8 S.L. 22 R

    MODEL 9 6

    BOMBARDIER LTD.

  • 5/19/2018 1960 1965 Ski Doo Parts

    38/73

    CONTROL P RTS

    BR

    l

    67

    0

    6 5

    66

    /

    62

    c=D

    6 4

    I

    63

    57 .A 9

    1576 ir

    0----EJ

    8 e

    t

    61A

    43 8

    I

    55 C

    t

    44 D

    48D

    52-8 53 54

    ~

    l

    4 9 ~

    f

    46-A

    O

    46 8

    < . 5 . ~

    e::::--- c::=====:::l:.:==k:::====>

    50-E

    Jl

    C ~

    ITEM

    No.

    PART

    No.

    DESCRIPTION

    QTY.

    AR BR

    ITEM

    No.

    PART

    No.

    D:: :SCRIPTION

    A

    SK-1527-B

    507 0004

    SK-1528

    507 0006

    SK-1530-A

    507 0009

    SK-1553

    507 0014

    SK-1554

    510 0004

    SK-1594

    j

    409 0012

    SK-1602

    414 0082

    SK-1555-

    5 7

    0019

    SIC 1601 507 0023

    .

    2

    SK-159l

    3

    Brake handl e

    with

    lining

    Brake

    lining

    Brake b ra cket h in ge p in I

    Cable housing clip

    Brake cable

    Brake cable

    clip

    Brake

    cable

    protector

    Brake cable

    housing

    Brake

    return

    spring

    BRAKE

    THROTTLE

    Handle

    bar

    attaching

    bolt

    Nut

    Washer

    Handle

    ba r

    attaching bolt

    Nu t

    Washer

    Handle

    bar

    Stee r ing shaf t sleeve

    (Lower)

    Handle bar

    grip

    Throttle

    cable

    Thro t tl e cable

    clip

    Throttle

    cable

    protector

    Th ro tt le cab le hou si ng

    IThrottle return spring

    Return spr ing b ra cket I

    Throttle

    r et u rn spr ing

    Throttle

    cable

    housing clip

    Hous ing c lip

    bolt

    I

    Nu t I

    Lockwasher I

    Th ro tt le and

    brake

    lever

    Rivet

    414 0002

    300 0001

    386 6019

    391 0023

    300 0003

    386 6019

    391 0021

    506 0030

    506 0029

    510 0003

    409 0012

    414 0082

    414 0063

    414 0008

    510 0001

    414 0009

    510 0010

    321 7061

    3a5

    1013

    392 0014

    506 0040

    390 9001

    SK-63-D

    SK-63-B

    SK-64

    SK-65-C

    SK-1594

    SK-1602

    SK-66-C

    SK-67-A

    SK-l558

    SK-67-B

    SK-68-B

    SK-68-C

    2

    2

    SK-62-A

    2

    2

    2

    2

    2

    2

    2

    2

    4

    4

    2

    2

    2

    2

    2

    2

    2

    3

    1

    1

    2

    2

    2

    1

    1

    1

    2

    2

    2

    2

    2

    2

    2

    2

    2

    2

    4

    4

    2

    2

    2

    2

    2

    2

    2

    2

    3

    3

    ;I

    1

    1

    2

    2

    2

    1

    1

    1

    SK I

    Runner shoe

    Nut

    Ski runner

    Spring s l ide r

    cushion

    Spr ing p in

    Cot te r p in

    Mai n l ea f

    spring

    Auxi li ary l ea f

    spring

    18

    Rebound

    leaf

    spring

    Spring coupler

    Coup .e r bo lt

    Nu t

    Ski leg

    bolt

    Nut

    Ski leg

    Upper coil spring

    Upper

    sk i

    leg bolt

    Lockwasher

    Ski leg grease

    fitting

    Steering

    arm

    Spring

    Tie red

    spring

    washer

    Co tt er p in

    Lo wer tie rod

    Tie red end

    R.H.

    Ti e rod

    en d

    L.R.

    Nut

    Nu t

    Ti e ro d swivel

    S te er ing rod

    Center

    ti e

    ro d

    STEERING

    506 0014

    414 0109

    391 0025

    371 0031

    506 0022

    506 0018

    506 0017

    389 8016

    380 6024

    506 0023

    506 0043

    506 0044

    505 0002

    380 6019

    505 0040

    505 0020

    505

    0017

    371 0011

    505 0016

    505

    0013

    570 0502

    505 0011

    300

    0083

    386 6024

    309 8002

    386 6022

    506 0004

    4 4 :l7

    560 6001

    392 0026

    408 2001

    SK-43-B

    SK-44-D

    SK-1593

    SK-50-E

    SK-49

    SK-50-L

    SK-50-K

    SK-50-C

    SK-46-A

    SK-46-B

    SK-48-D

    SK-52-B

    SK-53

    SK-54

    SK-60

    SK-61-A

    SK-55-C

    SK-58

    SK-1585

    SK-59-A

    B.S.L.

    22 R. - MODEL 1964

    BOMBARDIER LTO.

  • 5/19/2018 1960 1965 Ski Doo Parts

    39/73

    PRINTED

    IN CANADA 5 - 30 - A

    JUNE - 9 8 I BM CODE 4

    ONTROL P RTS

    RD

    49

    t

    48-E

    46 C o=

    @

    1561

    ~

    8

    63-B

    D_

    5 E ~

    : k ~ 9

    5 7 4 J

    n

    6 7 A ~

    0

    64

    44-E

    ITEM

    PART

    ITEM

    PART

    DESCRIPTION

    QTY.ESCRIPTION

    QTY.

    No. No. No. No.

    SK-62 300 0001 Handle

    ba r

    a tt ach ing bo lt

    2

    KI

    386 6019 Nu t

    2

    SK-43-B 505 0002

    Runner shoe

    1

    391 0023

    Washer

    2

    380 6019

    Nut

    1

    SK-63-E

    506 0031

    Handle

    bar

    1

    SK-44-E 505 0004

    Sk i

    runner 1

    SK-1607 506 0029

    Steering

    shaft sleeve

    lower)

    1

    SK-1593 505 0020

    Ski s li de r

    cushion

    1

    SK-64

    414 0002

    Handle

    ba r grip

    2

    SK-1599

    570 0501

    Ski f ro nt

    re ta ining cab le

    1

    SK-1586

    300 0046

    Handle

    bar bolt

    I

    SK-1600

    505 0022

    Ret ai ni ng cab le uni on link

    2

    I

    392 0022

    Lockwasher

    1

    SK-1574 517 0070

    Sk i runner cha in c lamp

    1

    SK-51 414 0172

    Steering

    sha ft uppe r

    spring

    1

    SK-50-E 505 0017

    Spring pi n

    1

    SK-1559 506 0038

    S te er ing sha ft uppe r bushing

    1

    371 0011

    Cotter

    pi n

    1

    505 0016 Main

    leaf

    spring 1

    THROTTLE

    K-50-L

    SK-50-M

    505 0014

    First

    auxiliary

    leaf

    spring

    23

    1

    SK-65-A

    510 0002

    Throttle

    cable

    1

    SK-50-K

    505 0013

    Second

    auxi li ary l ea f s pr ing

    18

    1

    SK-1594 409 0012

    Throttle cable

    clip

    2

    SK-50-N

    505 0015

    Third auxi l ia ry

    leaf

    spring

    13

    1

    SK-1602

    414 0082

    Throttle cable p rotecto r 1

    SK-50-C

    570 0502

    Rebound l ea f s pr in g

    1

    SK-66-D 510 0007

    Throttle cab le hous ing

    1

    SK-46-A

    505 0011

    Spring coupler

    1

    SK-67-A

    414 0008

    Throttle return spring 1

    SK-46-C

    300 8084

    Coupl er bol t 2

    SK-68-B 510 0010

    Throttle

    cable hous ing clip 1

    386 6024

    Nut 2

    SK-68-C 321 7061

    Housing clip bolt 1

    SK-49

    309 8002

    Sk i a tt achi ng

    bolt

    1

    385 1013

    Nu t

    1

    386 6022 Nut 1

    392 0014

    Lockwasher

    I

    1

    SK-1591 506 0040 Throttle lever 1

    TEERING

    390 9001

    Rivet

    1

    SK-48-E

    506 0005

    Ski-leg

    1

    I

    SK-J

    561

    506

    0039

    Steer ing shaf t

    bracket

    1

    I

    B S L 22 R MODEL

    964

    PR I

    NTED

    I N CANADA

    BOMBARDIER LTD

    5 31 A

    96 8 48 6

  • 5/19/2018 1960 1965 Ski Doo Parts

    40/73

    JUNE

    96 8

    IBM

    CODE 48 6

    TR NSM SS ON

    7

    J

    69

    7

    8

    72 A

    7

    8

    b

    8

    8

    79

    78 77

    @

    75

    @

    ITEM

    PART

    QUANT.

    ITEM

    PART

    QU

    DESCRIPTION

    BR

    No

    DESCRIPTION

    ARo

    No

    AR RD No

    TRANSMISSION

    SK-1579

    3

    Suppo rt o ut er p la te

    bolt

    SK-69

    581 1 9

    Driven pulley ass y

    1 1

    392 19

    Lockwasher

    1

    K-69-A

    581 3 4

    Driven pul ley

    ass y

    1

    SK-73 5 4 1 22

    Spring seat and

    SK-1603

    4 6 2 Driven pulley 0 ring

    1

    372 1123

    cotter

    pi n

    1

    SK-1584

    5 4 1 18

    Driven pul le y s ha ft

    SK-75-E

    5 4 2 5

    Drive pulley inner half

    1

    lock ring

    2

    SK-75-F

    5 4 2 6

    Drive pulley inner half

    SK-70

    381 2 28 Shaft

    nut

    1 1 1

    SK-77-A

    4 5 4 4

    Clutch

    bearing

    1

    371 11

    Cot te r p in

    1 1 1

    SK-78-A

    5 4 2 12

    Clutch

    spr ing sea t

    1

    SK-70-A

    5 4 15

    Shaft

    washer

    1

    1

    SK-79-B

    414 12

    Clutch release

    spring

    1

    SK-72-A

    5 4 1 3

    Driven pul ley p ressure SK-79-C

    414 13

    Clutch re lease spring

    spring

    1 1

    SK-80-C

    5 4 2 15 Drive pul le y out er

    half

    1

    SK-72-C

    5 4 1 5 Driven pul ley p ressure

    SK-80-D

    5 4 2 16

    Drive

    pul ley outer

    half

    spring

    1

    ISK-81-B 5 4 2 21

    I Centrifugal governor

    SK-1577 386

    6 19 Plate bolt nut

    8

    I ass y

    1

    SK-1595

    5 4 1 19

    Driven

    pulley

    shaft

    SK-81-C

    5 4 2 22

    Centrifugal governor

    support

    1

    ass y

    SK-1596

    5 4 1 21

    Suppo rt o ut er p la te

    1

    SK-82-A

    3 152

    Centrifugal

    governor

    SK-1580

    5 1 7

    End bearing housing

    1

    bolt

    1

    SK-17-A

    4 5 4 2

    Suppo rt p la te bea ring

    1

    SK-85

    57 4 9

    Drive bel t

    SK-18-A

    581 1 17

    Bearing

    seal

    1

    SK-85-A

    57 41

    Drive

    belt

    1

    8 S L 22 R MODEL 1964

    BOMBARDIER LTD

  • 5/19/2018 1960 1965 Ski Doo Parts

    41/73

    ITEM

    PART

    I

    QUANT.

    ITEM

    PART

    QUANT.

    No.

    No.

    DESCRIPTION

    AR

    BR

    RD

    No.

    No.

    DESCRIPTION

    AR

    BR

    RD

    ENGINE

    SK-114-B

    410 9004

    Headlamp ring

    1 1 1

    SK-114-C

    355 0010

    Headlamp

    ring

    screw

    1 1 1

    SK-93-D

    512 0009

    Engine support

    2

    2

    SK-117-B

    410 9011

    Tail l amp

    lens

    1

    1

    1

    SK-93-E

    512

    0010

    Engine support

    I

    2

    SK-118-B

    410 5005

    Tail l amp

    bulb

    1

    1 1

    SK-95-B

    570

    1201 .

    Engine

    support

    I

    insulato r ki t

    1 1

    1

    BODY

    SK-94-A

    512 0016

    Engine bracket

    1

    SK-94-B

    512 0017

    Engine,

    bracket

    1

    1

    SK-I0I-E

    517 0002

    Windshield

    1

    1

    SK-1566

    512 0025

    Engine

    bracket

    SK-I01-D

    517 0001

    Windshield

    1

    3/

    4

    SK-I02-A

    363 0034

    Windshield

    screw

    7

    7 5

    ,s

    SK-1567

    512

    0026

    Engine

    bracket

    bushing

    SK-I02-B

    321 7003

    Windsh ie ld bo lt

    4

    %

    4

    4

    385

    8007

    Nu t

    4

    SK-1568

    512

    0027

    Engine

    bracket

    bushing

    SK-I03-B

    517 0008

    Windshield

    moulding

    1

    1

    P/s

    2

    2

    Windshield mould ing

    K-I03-C

    517 0009

    I

    1

    SK-1569

    512 0028

    Engine

    bracket

    bushing

    SK-1570

    571 1710

    Front hood

    1

    1

    1/

    2

    2

    2

    SK-1570-A

    571 1711

    Front hood

    1

    SK-6

    300 0041

    Engine bracket

    bolt

    4

    Nu t

    SK-102-C

    321 7041

    Hood

    screw

    19

    19 21

    3S0 7022

    4

    385 7011

    Nut

    19

    19

    21

    392 0022

    Lockwasher

    4

    SK-97-B

    300 0045

    Engine bracket

    bolt

    2

    SK-1571-A

    389 8010

    Hood

    nut

    19

    19

    21

    2

    380 7022

    Nut

    2

    2

    SK-1572

    517 0065

    Compartment

    door

    h in ge r od

    1

    1

    1

    392 0022

    Lockwasher

    2

    2

    Compartment

    door

    1

    1

    SK-1590

    571 1705

    1

    SK-1545-BI300 0048

    Engine bracket

    bolt

    2

    2

    Seat cushion

    ass y

    1 1

    SK-I05

    517 0013

    380 7022

    Hex nut

    2

    2

    Seat

    cushion

    ass y

    1

    SK-I05-A

    517 0014

    FUEL

    SK-I05-B

    517 0015

    Seat cushion

    leatherette

    1

    SK-86-G

    414 0130

    Fuel

    line

    28

    28

    32

    SK-I05-C

    517 0016

    Seat

    cushion

    SK-86-E

    513 0035

    Fuel line adapter at

    leatherette

    1

    1

    tank

    1

    1

    1

    SK-I06-C

    517 0023

    Back r es t c us hi on

    I

    leatherette

    1

    SK-88-A

    414 0014

    F ue l ta nk cap

    1 1

    1

    I

    SK-I06-D

    517 0024

    Back r es t

    cushion

    SK-S9

    408 0002

    F uel tan k drain

    plug 1

    1

    I

    1

    leatherette

    1 1

    EXHAUST

    SK-I06-A

    517 0021

    Back r es t

    cu sh ion a ss y

    1

    1

    SK-I06-B

    517 0022

    Back r es t c us hi on ass y

    1

    SK-91-S

    514 0017

    Muffler

    p ipe spr ing

    1

    1

    SK-1587

    300 0004

    Back r es t b ol t

    2

    SK-91-P

    514 0014

    Muffler

    pipe

    1 1

    386

    6019

    Stop nut

    2

    SK-91-T

    514 0018

    Muffler

    pipe

    1

    SK-1588

    414 0079

    Seat

    hinge

    2

    SK-1604

    514 0021

    Muffler pipe spring

    SK-1589

    324 8061

    Seat h in ge b olt

    6

    seat

    2

    385 1013

    Nu t

    6

    SK-1605

    514 0017

    Muf fl er p ip e s pr in g

    I

    1

    SK-1589-A

    321 6061

    Seat

    hinge bolt

    I

    4

    385 1013

    Nut

    4

    ELECTRICAL

    SK-1573

    517 0066

    Sk i holder

    1

    I

    I

    SK-1563

    300 0006

    Ski h ol de r

    bolt

    4

    SK-114-A

    410 6002

    FIead lamp ass y

    1

    1 1

    380 6019

    Nut

    4

    SK-1l9

    410 6006

    Sealed

    beam

    1

    1 1

    392 0019

    Washer

    4

    SK-1548-E

    515 0017

    Headlamp

    base

    SK-I07-E

    517 0032

    Pulley gUard

    1

    washer

    1

    1

    SK-I07-F

    517 0034

    Pulley

    guard

    1

    1

    SK-1l7-A

    410 6005

    Tail

    lamp

    1

    1

    1

    BS L 22 R

    MODEL 1964

    BOMBARDIER LTD

  • 5/19/2018 1960 1965 Ski Doo Parts

    42/73

    JUNE

    1968

    IB M

    CODE 8 1 6

    C R URETOR

    B S L R

    MODEL 96

    BOMBARDIER LTD

  • 5/19/2018 1960 1965 Ski Doo Parts

    43/73

    PRINTED IN

    CANADA

    S 4 A JUNE

    968

    I SM CODE

    ITEM

    No.

    PART

    No.

    DESCRIPTION

    ITEM

    No.

    PART

    No.

    DESCRIPTION

    404 0001

    Body

    404 0051

    Fuel s tr aine r

    cover

    404 0049 *Fuel

    strainer

    screen

    403 0005

    Carburator

    assembly

    404 0071 *

    Inlet

    control

    lever

    pinion screw

    404 0067 *Idle speed

    regulating

    screw spring

    404 0102

    Throt tl e sha ft

    clip

    404 0105

    Throt tle shaf t

    clip lockwasher

    404 0106

    Throt tle shaf t c lip r et. screw

    404 0107

    *Throttle shaft

    return

    spring

    404 0113

    Throttle shutter

    404 0095

    Throt tl e s ha ft a nd l ev er

    404 0090

    Throt tle lever arm

    404 0 192 *

    Throttle

    lever ret. washer

    404 0091 *Throttle lever r et . s cr ew an d

    lockwasher

    404 0118 *Gasket

    and

    packing se t

    404 0124

    Rep ai r p art s ki t

    404 0028 T hrottle

    shutter screw

    404 0069 *

    Inlet control lever

    404 0074

    *Inlet

    needle,

    s ea t an d gasket

    404 0078 Inlet

    seat

    gasket

    404 0081 *Inlet tension

    spring

    404 0084

    *Main

    adj. screw

    404 0056

  • 5/19/2018 1960 1965 Ski Doo Parts

    44/73

    I

    62

    S5

    56

    R NK SE

    ~

    43@

    32

    4

    384

    ~

    3 1

    D

    363

    ITEM

    PART

    ITEM

    PART

    ITEM

    PART ITEM PART

    DESCRIPT

    No No No No

    DESCRIPTION

    No

    o

    o

    165

    C c 25 C c 165 c c 25 C c

    Cylinder

    hea

    1 A

    4 2 2

    P 1

    4 2 3

    Crankcase

    L 43

    4 2 31

    ; ; ; : ~ ~

    complete

    washer

    L 3

    4 2 6

    P 3

    4 2 7

    Crankcase bo lt

    P 52

    4 2 37

    Sea li ng r ing

    L 44 A

    4 2 33 P 4

    4 2 9

    Crankcase

    bolt

    P 54

    4 2 4

    Screw

    L 5 A

    4 2

    0012

    P 5

    4 2 14

    Crankcase gasket

    L 55

    4 2 42

    P 55 4 2 44

    Fan cowl com

    L 6

    4 2 15 P 6 4 2 16

    Lock

    washer

    L 56

    4 2 2 36

    P 56

    4 2 3

    Fan cowl stu

    P 7

    4 2 18

    Hex nu t

    L 58

    4 2 2 53

    P 58

    4 2 18

    Fan

    cowl nu

    L 12

    4 2 1 14

    P 12

    4 2 1 15

    Crankcase

    dowel

    L 59

    4 2 48

    Fan cowl baf

    tube

    L 60

    4 2 4

    L 60

    4 2 4

    Bolt

    L 18

    4 2 19

    L 18

    4 2 19 Oil drain

    sealing

    L 62

    4 2 58

    L 62

    4 2 58

    Fan

    cowl shi

    washer L 68

    4 2 59

    Rubber

    sleev

    L 19

    4 2 2

    L 19

    4 2 2

    Oil drain

    screw

    L 69

    4 2 6

    L 69

    4 2

    6

    Ignition

    cabl

    L 20 A

    4 2 22

    P 20

    4 2 23 Engine base stud

    clamp

    L 21

    4 2 25

    L 21

    4 2 25 Lock

    washer

    L 337

    4 2 15

    L 337

    4 2

    15

    Lock

    washer

    L 22

    4 2 26

    L 22

    4 2 26

    Nut

    L 338

    4 2 2 53

    Nut

    L 24

    4 2 27

    P 24

    4 2 28

    Ignition cable

    L 363

    4 2 73 Distance

    slee

    grommet

    eng in e bas

    P 30

    4 2

    3 Cylinder s tud

    L 384

    4 2 74

    Stud holding

    P 32

    4 2 18 P 32

    4 2

    18

    Nu t

    cylinder

    8 S L

    22 R

    MODEL

    96 4

    PRINTED

    IN CANADA

    BOMBARDIER LTD

    5 36 A

    Jt;NE 96 8

    IBM

    CODE 48

  • 5/19/2018 1960 1965 Ski Doo Parts

    45/73

    8

    R NKSH FT ND PISTON

    B S L 22 R

    MODEL 964 BOMBARDIER LTO

  • 5/19/2018 1960 1965 Ski Doo Parts

    46/73

    ITEM

    PART

    ITEM

    PART

    ITEM

    I

    PART

    ITEM PART

    DESCRIPT

    No

    No

    No

    No

    DESCRIPTION

    No

    No

    No

    No

    165 c

    250

    c

    165 c c

    250

    c c

    P 6

    14 2 16

    P 6

    402

    0016

    Lock washer L 33 A

    402

    1044

    P 33

    402

    1054

    Piston comp

    L 8

    P 8

    402 1002

    Crankshaft

    oil

    wi th ri ng

    402 1001

    seal

    L 34 A

    402

    1060

    P 34

    ~

    1061

    Piston

    pin

    L 9

    402 1004

    P 9

    402 1005

    Crankshaft

    P 35

    402

    1066

    P 35

    402

    1066

    Circlip

    bearing

    P is to n ri ng

    L 36 A

    402

    1081

    P 36

    402

    1074

    L 11 A

    402 1011

    P lJ

    402 1012

    Crankshaft sleeve

    P 3737 A

    402 2005 402 2006

    Cylinder

    fla

    P 3

    402

    1023

    Crankshaft

    shim

    gasket

    2 mm

    L 38 A

    402 2010

    P 38

    402

    2011

    Cylinder

    L 13 A

    402 1016

    P 3 :

    402

    1024

    Crankshaft shim

    I

    3 mm

    P 4 A

    402 2021

    P 41 A

    202 2021

    Intake flang

    stud

    L 13 E

    402

    1017

    P 3 B

    402

    1025

    Crankshaft

    shim

    5

    mm

    P 42 B

    402 2029

    P 42

    402 2028

    Cylinder

    he

    L 13 C

    402

    1018

    P 13 :C

    402

    1026

    Crankshaft

    shim

    1 0 mm

    L 13 D

    402

    1019

    Crankshaft

    shim

    2 mm

    P 43

    402

    2034

    Cylinder

    he

    washer

    L 13 E

    402

    1020

    Crankshaft

    shim

    4 mm

    P 44

    402 2035

    Cylinder

    he

    L 13 F

    402

    1021

    Crankshaft

    shim

    belt

    8

    mm

    P 45

    402 6001

    De compress

    L 13 G

    402 1022

    Crankshaft

    shim

    sealing rin

    15 mm

    P 46

    402 6002

    De compres

    L 14 A

    402 1028

    P 4

    402 1029

    Crankshaft

    P 47

    402 2037

    P 47

    I

    402

    2037

    Exhaust flan

    complete

    stud

    P 5

    402 1032

    P 5

    402 1032

    Connecting ro d

    P 48

    402 2043

    P 48

    402 2043

    Exhaust

    flan

    bushing

    gasket

    L 16

    402 1009

    P 6

    402 1010

    Crankshaft

    ke y

    L 337

    402 0015

    L 337

    402 0015

    Lock

    washe

    P 25

    402 1035

    Cam

    spring

    L 338

    402 2053

    L 338

    402 2053

    Nu t

    washer

    P 364

    402 1087

    Breaker

    cam

    P 26

    402 1036

    Bre ak er c am

    complete

    spring

    L 366 402 2054

    P 366

    402 2054

    Isolating fla

    L 28

    402 1038

    P 28

    402

    1040

    Crankshaft

    lock

    washer

    L 367

    402 3005

    L 367

    402 3005

    Silencer ada

    L 29

    402

    1042 P 29

    402 1043

    Crankshaft

    nut

    L 368

    402 3010

    L 368

    402

    3010

    Air

    intake

    s

    P 32

    402 0018

    P 32

    402

    0018

    Exhaust

    flange

    ce r

    compl

    nu t

    L 385

    402 2060

    L 385

    402 2060

    Muffler com

    B s L 22 R

    MODEL

    964

    PfllNTED IN CANADA

    BOMBARDIER LTO

    5 38 A

    Jl;NE

    968 I BM CODE

    4

  • 5/19/2018 1960 1965 Ski Doo Parts

    47/73

    r------- -375

    N T ON

    300 a

    307

    302

    1 ~

    06 @

    -@

    301

    3 ~

    ~

    0

    319

    9 u

    304 1

    303

    08

    0

    .

    T

    376

    t

    321 322

    m ~ :

    ~

    6

    1

    n

    .., 301

    0

    -302

    a

    316

    318

    329

    317 e

    250

    cc ENGINE

    I

    320

    :J

    331

    ~ i m

    330

    0334

    165

    cc ENGINE

    I

    .e 374

    297

    284 369 335

    1

    372 1 0

    I

    286-a r ; ~

    i : l . . ~ ~ .

    ~

    ~

    ~ ~ ~

    89 IlIlII 7

    I

    338

    290- :>

    I

    337 ,88 .337

    291-4

    291

    B S L

    22 R. - MODEL

    1964

    BOMBARDIER LTD.

  • 5/19/2018 1960 1965 Ski Doo Parts

    48/73

    ITEM I PART

    ITEM I

    PART

    ITEM I

    PART

    ITEM I PART

    No No

    No No

    DESCRIPTION

    No No

    No No

    DESCRIPT

    165 c c

    250 c.c

    165 C c

    250 c c

    L 284

    402 4006

    P 284

    402 4009

    Flywheel dynamo L 315

    402 4059

    P 315

    402 4061

    Shorting

    bu

    magneto

    cable

    unit complete

    L 316

    402 7016

    L 316

    402

    7016

    Lock

    washe

    L 286

    402 4013

    P 286

    402 4016

    A r ma tu r e p la te

    complete

    L 317

    402 7016

    L 317

    402

    7016

    Nu t

    L 288

    402

    4017

    P 288

    402 4018

    Magneto

    ring

    L 318

    402 4066

    L 318

    402

    4066

    Shorting

    bu

    L 288

    402 7016

    P 289

    402 4022

    Armature

    plate

    I

    L 319

    402 4067

    P 319

    402 4068

    Condenser

    washer

    I

    without

    c

    L 290

    402 7016

    P 29

    402 4024

    Armature

    plate

    L 320

    402 4069

    P 32

    402 4070

    Condenser

    c

    lock

    washer

    L 321

    402 4071

    L 321

    402 4071

    Lubricating

    L 291

    402 4025

    P 291

    402 5001

    Armature

    plate

    L 322

    402 4072

    L 322

    402 4072

    Pivot

    lubric

    bolt

    wick

    P 292

    402 4027

    Flywheel

    bolt

    L 323

    402 4073

    P 323

    402 4074

    Ignition

    cab

    L 294

    402 4029

    P 294 A

    402 4105

    Magneto

    housing

    L 324

    402 4076 P 324

    402

    4076

    Spark plug

    L 297

    402 4033

    P 297

    402 4034

    Fa n

    protector

    L 327

    402 4077

    L 327

    402

    4077

    Spark

    plug

    L 298 A

    402 0038

    Fan bolt

    Lighting coi

    L 329

    402 4083

    P 329

    402 4084

    L 298 I

    402 4024

    Lock

    washer

    Light

    plug

    L 330

    402 4085

    L 330

    402 4085

    L 298 C

    402 4002

    Nu t

    female

    L 299 402 4036

    P 299

    402 4037

    Armature plate L 331

    402 4086

    L 331

    402 4086

    Banana

    plug

    only

    I ight conn

    L 300 402

    4038

    P 3

    402 4040

    Ignition

    coil L 332

    402 0064

    L 332

    402

    0064

    I so la ting wa

    L 300 P

    402 4039

    Protection

    cap

    L 333

    402 0015

    L 333

    402

    0015

    Lock

    washe

    ignition

    coil

    402 4087

    L 334

    402 4087

    Cable

    L 334

    ey e

    L 301

    402 7016

    P 3 1

    402

    4024 Lock

    washer

    L 335

    402 4088

    P 335

    402

    4089

    Stud

    L 302

    402 4046

    P 3 2

    402 4048

    Bolt

    L 337

    402 0015

    L 337

    402 0015

    Lock

    washe

    L 302 P 402

    4047 P 3 2

    402

    4048 Bolt

    L 338

    402 2053

    L 338

    402 2053

    Nut

    L 303

    402

    4049

    L 303

    402 4049

    Pivot pin

    I

    P 369

    402 4091

    Spring

    wash

    L 304 402 4050

    L 301

    402 4050

    C on tact and

    I

    reaker

    P 370

    402 4092

    Centrifugal

    point se t

    weight

    L 306

    402 7016

    L 306

    402 7016

    Contact

    breaker

    P 371

    402 4094

    Centrifugal

    shim 1 mm

    weight

    bo

    L 306 A

    402 7016

    L 306 A

    402 7016

    Contact

    breaker

    P 372

    402 4095

    Centrifugal

    shim 05 mm

    weight

    sp

    L 307

    402 7016

    L 307

    402 7016

    Spring clip

    L 373

    402 4097

    L 373

    402 4097

    Rubber

    gro

    L 308

    402 7016

    L 308

    402

    7016

    Washer

    L 374

    402 4099

    L 374

    402 4099

    Silicone

    gro

    L 309

    402 7016

    L 309

    402 7016

    Lock

    washer

    L 375

    402 4076

    L 375

    402 4076

    Spark

    plug

    tector com

    L 310

    402 7016

    L 310

    402 7016

    Bolt

    L 376

    402 4100 L 376

    402 4100

    S h or ti ng b u

    L 311

    402 7016

    L 311

    402 7016

    Bolt

    protection

    I

    L 312 402 7016

    L 312

    402 7016

    Washer

    I

    L 383

    402 0035

    S e al in g r in g

    B S L

    22

    R MODEL 1964

    PRINTED IN CANADA

    BOMBARDIER LTD.

    S 4

    A

    JUNE 1968 I BM CODE 4

  • 5/19/2018 1960 1965 Ski Doo Parts

    49/73

    REW IN ST RTER

    o

    -

  • 5/19/2018 1960 1965 Ski Doo Parts

    50/73

    P RTS

    SE TION

    B S 3 R

    Model

    96

  • 5/19/2018 1960 1965 Ski Doo Parts

    51/73

  • 5/19/2018 1960 1965 Ski Doo Parts

    52/73

    PARTS

    SECTION

    S L 3

    R

    Model

    965

    BOMBARDIER LTD

  • 5/19/2018 1960 1965 Ski Doo Parts

    53/73

    SP R P RTS ST

    Follow the ins tructions given below for quick and accurate identification

    of parts.

    A - Establish

    your SKI-DOO is model Chalet Olympique or Alpine.

    Model Chalet has a 165 c.c. engine with 5 drive pulley.

    Model Olympique has a 250 c.c. engine with 7

    1

    /2

    drive pulley.

    Model Alpine has 2 tracks and a 250 c.c. engine.

    B - Select the reference

    number

    on t he par ts illustration.

    C Using

    the

    same basic number locate

    in

    the parts

    l ist below

    the

    illustration the complete

    part

    number

    and

    part name.

    D - The columns headed Chalet Olympique and Alpine indicate which

    pa rts apply to each model and

    the

    quantity

    required per

    unit.

    E - The Rotax engine is covered in this manual.

    8 S L 23 R

    965

    MODEL

    BOMBARDIER LTD

  • 5/19/2018 1960 1965 Ski Doo Parts

    54/73

    TR NSM SS ON

    C

    74A

    623

    ~

    75

    i;, 1647

    Ii

    1648

    77A

    o

    ;

    ~ ~ ~

    B 1651

    IP 1645

    fl

    1646

    ~

    1644

    i

    1648 1641

    Ii)

    156;

    78A

    9

    @u

    73

    -.

    10

    7 A

    8A

    1595

    ~

    , W

    642

    B S L 23 R

    96 5

    MODEL

    BOMBARDIER LTD.

    5 -

    44

    A

    968

    IBM CODE

  • 5/19/2018 1960 1965 Ski Doo Parts

    55/73

    PRINTED IN CANADA

    JUNE

    968

    IBM CODE

    ITEM

    PART

    QUANT.

    ITEM

    PART

    DESCRIPTION

    QUANT.

    o

    No.

    DESCRIPTION

    C

    A

    o

    o

    C

    A

    CHAIN

    CASE

    AND

    SK-1575

    5 4 0016

    Chain case U -Clamp

    DRIVEN

    PULLEY

    386 6 9

    Elastic

    nut

    SK-3-B

    5 4 3

    Chain

    case

    SK-1575-A

    5 4 7

    Chain case support

    an d

    foot

    rest

    LH

    SK-3-D

    4 7

    Chain case

    SK-1634

    3

    Foo t re st bo lt

    SK-1565

    57 4 7

    Chain case gasket

    386 6 9

    Stop

    nut

    SK-1564

    386 6 22

    Chai n cas e nu t

    6

    SK-8

    5 4 5

    Chain tensioner

    SK-14

    5 4 7

    Drive sp rocke t 9

    teeth

    SK-l l 4 5

    Chain tens ioner bear ing

    SK-16-A

    5 4 2

    Driven sprocke t 26

    cone

    2

    2

    teeth

    SK-12

    4 5 2

    Chain

    tensioner bearing

    SK-15-B

    4 2 3

    Driv ing cha in

    cup

    2

    2

    SK-1606

    5 4 0020

    Chain

    case shim

    as

    required

    SK-IO

    4 6

    Tensioner

    ring

    SK-1643

    5 4 2

    Chain

    tightener

    SK-13

    4 6 3

    Oi l

    seal

    SK-1644

    5 4 0022

    Tightener

    sprocket

    SK-9

    3 4 84

    T ensioner

    bolt

    SK-1651

    4 5 2

    Tightener sprocket

    I

    38 9 24

    Nut

    bearing

    39 25

    Washer

    SK-1645 5 4 23

    Tightener

    c ha in p in

    SK-70

    38 2028

    S haf t n ut

    SK-1646

    8 5

    T igh tene r p in clip

    37

    Cotter

    pin

    SK-1649

    3 0004

    Tightener

    adjuster bolt

    J

    SK-70-A 5 4 5

    Shaf t wa sher

    38 6019

    Nut

    SK-69 58 9

    Driven

    pulley

    ass y

    SK-1648

    3 5

    Tightener

    bolt

    SK-69-A

    58 3 4

    Driven pu ll ey ass y

    386 6 9

    Stop nut

    SK 582 A

    5 4 5

    Outer bearing sleeve

    SK-1647

    399 8 3

    Chain

    case

    fiber

    washe

    3

    SK-1583-A 5 4 7

    Inner

    bearing

    sleeve

    1

    SK-5-A

    57 4 3

    Chain

    case

    inspection

    cover

    B S L 23 R 965 MODEL

    PRINTED IN CANADA

    BOMBARDIER LTD

    5 45 A

    JUNE 968

    IBM

    CODE 48

    6

  • 5/19/2018 1960 1965 Ski Doo Parts

    56/73

    ITEM

    PART

    QUANT.

    ITEM

    P AR T

    Q

    No

    No .

    DESCRIPTION

    C

    0

    A

    No .

    No

    DESCRIPTION

    C

    SK 71

    581 1009

    Dri v e n

    pulley

    ass y

    1

    1

    S K 7 5 E

    504 2005

    Drive pulley

    in n e r

    h al 1

    S K 7 1 A

    581 3004

    D r iv en p ul le y

    ass y

    1

    S K 7 7 A

    405 4004

    C lu tc h b ea ri ng

    1

    S K 7 2 A

    504

    1003

    D r iv en p ul le y

    pressure

    S K 7 8 A

    504 2012

    Clutch

    s pr in g s ea t 1

    spring

    1

    1

    SK 79 C

    414 0013

    Clutch

    r e le as e s p r in g

    SK 73

    504 1022

    S p ri ng s ea t

    1

    1

    SK 79 B

    414 0012

    Clutch

    release

    spring

    1

    372 1123

    C ot te r p in

    1 1

    SK 80 D

    504 2016

    Drive

    pulley

    o ute r h al

    SK 72 C

    504 1005

    D r iv e n p u ll ey p re ss ur e

    SK 80 : C

    504 2015

    Drive pulley

    outer

    half

    1

    spring

    1

    SK 1595 ;\

    Driven

    pulley

    s h a f t

    SK 81 C

    504 2022

    Centrifugal

    governor

    504 1020

    s u pp o rt p la te

    1

    SK 81 B

    504 2021

    C e n tr i fu g a l g o ve rn o r

    1

    SK 1653 507 0025

    Sh a f t

    s up po rt p la te r od

    1

    S K 8 2 A

    300 0152

    Centrifugal

    governor

    bolt

    1

    380 7022

    N ut

    2

    pi n

    SK 1616

    504 2023

    Pr e s s u r e

    l ev er a nd

    371 0011

    Cotter

    1

    rivets

    2

    S K 1 7 A

    405 4002

    Shaft s up p or t p la te

    SK 74 B

    504 1009

    Transmission

    aligning

    bearing

    1

    s hi m

    024

    as r

    S K 1 8 A

    581 1017

    Shaft

    s up p or t p la te

    seal 1

    SK 74 C

    504 10lD

    Shim

    048

    as

    r

    SK 1642

    300 0001

    Support

    plate

    bolt

    2

    386 6019

    N u t

    2

    B ELT AN D G UAR D

    SK 1623

    529 0004

    Adjuster

    b a r

    SK 85

    570 0409

    Drive

    belt

    DRIVE

    PULLEY

    AN D

    SK 85 A 570 0410

    D ri ve b el t

    1

    GOVERNOR

    SK l0 7 G

    571 1719

    P u ll ey g u ar d

    1

    S K 7 5 G

    504 2007

    D ri ve p ul ley i nn er

    half

    1 1

    SK 1633

    414 0154

    P u ll ey g ua rd spring 1

    B S L 23 R 96

    MODEL

    BOMBARDIER LTO

  • 5/19/2018 1960 1965 Ski Doo Parts

    57/73

    JUNE 968 IBM CODE

    W LS N SUSPENSION

    41

    39

    G=.>

    6

    8

    40 A

    579

    35

    8

    il I

    ~ ~

    co

    ~ ~

    ~ ~ ~

    34

    4

    9

    B 5 L 23 R 1965 MODEL

    BOMBARDIER LTD.

  • 5/19/2018 1960 1965 Ski Doo Parts

    58/73

    I

    ITEM

    P AR T

    QUANT.

    ITEM

    P A R T

    Q

    I

    No.

    No .

    D E S C R I P T I O N

    C

    A

    Ko.

    No .

    DESCRIPTION

    C

    T R A C K

    REAR HU B AS S y

    SK 1 570 0002

    Tra c k

    1

    1 2

    SK 20

    570

    0101

    R u b b e r sprocket

    2

    SK 2

    570 0003

    Tra c k

    insert

    16 16

    SK 21

    501 0005

    Sprocket

    flange

    2

    SK 1620

    529 0003

    In s e rt block tool

    - -

    -

    S K 2 2 B

    32 0

    1062

    Sprocket

    bolt

    18

    386 6013

    N u t

    18

    D RIV E A XL E

    S K 1 7 A

    405 4002

    Rear

    h u b

    bearing

    2

    S K 1 9 A

    501

    0002

    Drive

    axle

    1

    1

    S K 1 8 B

    570 0301

    Bearing

    seal

    2

    S K 1 9 B

    501

    0006

    Drive

    axle

    2

    S K 3 4 A

    503

    0006

    Ad j u s t e r b r a c k e t

    RH

    1

    SK 20

    7

    oioi

    Drive

    sprocket

    2 2

    4

    S K 3 4 B

    503

    0007

    C e n te r a d ju s te r

    b ra c k e t RH

    SK 21

    501

    0005

    Drive s p r oc k e t f la n g e

    2

    2

    4

    SK 34 C 503 0008

    Ad j u s t e r

    b r a c k e t

    RH

    S K 2 2 B

    320

    1062

    Drive

    s p ro c ke t b ol t

    18

    18

    36

    S K 3 5 A 503 0010

    Ad j u s t e r

    b r a c k e t

    LH 1

    38 6

    6013

    N u t

    18 18 36

    S K 3 5 B

    503 0011

    C e n t e r

    a d j u s t e r

    S K 1 8 A

    581 1017

    Drive

    a xl e b ea ri ng

    seal

    2

    2

    4

    b ra c k e t L H

    S K 1 7 A

    405 4002

    Dri v e a xl e b ea ri ng

    2

    2

    4

    S K 3 5 C

    503 0012

    Ad j u s t e r

    b r a c k e t

    LH

    SK 1580

    501 0007

    E nd b ea ri ng h ou si ng

    2

    SK 36

    3 09 80 04

    Adjusting

    screw

    2

    SK 1579

    300 0000

    E nd b ea ri ng

    housing

    S K 3 6 A 309

    8001

    C e nt er a dj us ti ng

    screw

    bolt

    6

    SK 37

    503

    0027

    Adjusting ey e

    bolt

    2

    392

    0019

    Lockwasher

    6

    38 6

    6022

    Elastic n u t

    2

    WHEEL

    S K 3 7 A 503 0028

    C e n t e r

    adjusting

    bolt

    I

    38 6 6022

    E la sti c n ut

    S K 2 3 B

    502 0002

    Wheel

    support

    6 6

    12

    I

    :

    SK 1581

    503 0026

    Adjusting

    screw

    buffer

    S K 2 6 B

    570 0203

    Wheel

    tire

    12 12

    24

    SK 38 300 0041

    Posih o n i n g

    bolt

    2

    S K 2 7 A

    502

    0005

    Wheel

    flange

    inner

    12 12

    24

    386 6022

    Nu t

    2

    SK 27 C

    502

    0006

    Wheel

    flange

    outer

    12 12

    24

    I

    I

    G 0023

    L o c k w a s h e r

    2

    SK 28

    408 2001

    Wheel

    flange grease

    I

    fitting

    12

    12

    24

    i

    S K 3 9 B 503 0015

    Ad j u s t e r s ~ v

    2

    S K 4 0 A 503

    0016

    S p ri n g

    retaining

    S K 1 7 A

    405

    4002

    W h e e l

    bearing

    12

    12 24

    i

    washer

    2

    SK 22 B

    320 1062

    W h e e l

    bolt

    72 72 144

    S K 4 0 B

    300

    0047

    Ad j u s t e r

    ,bolt

    2

    .

    386

    6013

    Nu t

    72

    72 144

    38 6

    6022

    Nu t

    2

    S K 3 2 A

    502 0008

    Cross

    shaft

    3 3

    6

    S K 4 1 A R

    503 0021

    Ad j u s t e r

    link

    plate R H

    1

    S K 3 3 A

    502 0010

    S u sp e ns io n s p ri n g

    6

    6

    12

    S K 4 1 A L 503 0019

    Ad j u s t e r

    l in k p la te

    LH

    1

    S K 7

    300 8043

    Cross shaft bolt

    6

    6

    12

    SK 28 408 2001

    Ad j u s t e r l in k p la te

    392 0022

    Lockwasher

    6

    6

    12

    g r e as e f it ti n g

    2

    SK 1621

    518 0005

    Cross shaft

    bracket

    6

    6

    6

    S K 4 2 A R

    503 0025

    Link

    plate

    spring

    RH

    1

    S K 2 4 A

    503 0002

    R e a r h u b

    1

    1 I

    2

    S K 4 2 A L

    503 0023

    :

    L i n k

    plate

    sp ri ng L H

    1

    I

    i

    B SL 23 R.

    1965

    MODEL

    BOMBARDIER LTD.

    \8

    A

    JUNE 1968

    IBM

    CODE

  • 5/19/2018 1960 1965 Ski Doo Parts

    59/73

    PRINTED I N C AN AD A

    CONTROL P RTS H LET OLYMPIQUE

    49

    i

    57-A

    1

    64

    52-6

    46-A

    1576

    66-C

    0

    @

    593-A

    ~

    n

    ~

    v

    67-8

    :>

    6-C

    58

    @

    1591

    43-6

    631

    :

    0

    @

    ll

    D

    n

    0

    62

    1602

    1585

    1601-A

    e

    e

    t

    \

    0-C

    11 0

    1528

    0

    e

    t l

    ~

    68

    153 ;

    68-C

    1553

    a

    CtIllInl;

    a::::=v

    67-A 1594

    J

    63-8

    1558

    50-E

    50-K

    o

    \?

    0

    44-0

    50-P

    55-C

    54

    61-A

    a.s.L.

    23 R

    965

    MODEL

    OM RDIER LTD.

    PRINTED IN CANADA

    S -

    49 A

    JUNE

    968 IBM CODE 48

    6

  • 5/19/2018 1960 1965 Ski Doo Parts

    60/73

    ITEM

    PART

    QTY

    ITEM

    PART

    DESCRIPTION

    No

    No.

    C

    0

    No

    No.

    DESCRIPTION

    SKI

    SK 62 A

    300 0003

    Handle

    bar

    attaching

    bolt

    SK 44 D

    505 0040

    Ski runner

    2 2

    386 6019

    Nut

    SK 43 B

    5