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BOMBARDIER ski-doo PARTS MANUAL 1960-1965 ALL MODELS BSL 16, 20, 22, 23, OLYMPIC, CHALET, ALPINE

PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

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Page 1: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

BOMBARDIER ski-doo

PARTS MANUAL

1960-1965 ALL MODELS

BSL 16, 20, 22, 23, OLYMPIC, CHALET, ALPINE

Page 2: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

Model:

1960 Model

1961 Model

1962 Model

6012

61239

611000

622700

621

6210

621 O0

From serial number

to serial number:

-- 60238

-- 61999

-- 612447

-- 623334

to 629

to 6299

to 62283

B.S.L.

16

16

16 and

supplement

Page 3: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine
Page 4: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

The following is a reprint of the parts section for SKI-DO0

models from 1960 to 1965 included.

The information listed below will give you a quick reference

to the proper parts section.

From serial number

Model: to serial number: B.S.L.

1960 Model 6012 -- 60238 16

1961 Model 61239 -- 61999 16

611000 -- 612447

1962 Model

1963 Model

1964 Model

1965 Model

622700 -- 623334

621 to 629

6210 to 6299

62100 to 62283

633240 -- 633429

33450 -- 39386

63300 -- 63517

41000 -- 47793

Chalet and Olympique

101 -- 12384

Alpinel01-D5- 1040-D5

16 and

supplement

2O

22

23

i

PRINTED IN CANADA k

D_"_ARDIER LTD.

-1 ° A JUNE- 1968 IBM CODE 480 !"

Page 5: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

PARTS SECTION

B. S. L. 16 R.

Models

1960--1961--1962 and supplement to 1962.

I_TED IN CANADA

BOMBARDIER ITD

_- 2- ._JUNE -- 1968 IBM CODE 480 1006

Page 6: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

DRIVE

ITEM PART I

No. No. DESCRIPTION

SK-I

SK-2

SK-3

SK-4

SK-5

SK-6

SK--7

SK--8

SIZ.- 9

570 0002

570 0003

QTY.

5O4 0001

570 _401

570 040£

300 0041

380 7022

392 0022

300 8043

392 0022

504 0005

3OO 4O84

380 9024

391 0025

TRACK

Track 1

Track inserts 116

DRIVE

Chain case

Chain case sprocket cover

Chain case inspection coger

Chain case bracket bolt

Nut

Lockwasher

Chain case bracket bolt

Lockwasher

Chain tensioner with cup

Chain tensioner lock bolt

Nut

Flat washer

ITEM PARTDESCRIPTION QTY

No. No.

SK-10

SK-II

SK-12

SK-13

SK-14

SK-15

SK-17

SK-18

SK-19

SK-20

SK-21

SK-22

406 0001

405 0001

405 0002

406 3001

504 0007

412 1001

405 4001

570 0404

501 0001

570 0101

501 0005

3O0 0001

380 6019

Chain tensioner O ring

Chain tensioner bearing cone

Chain tensioner bearing cup

Tensioner bearing oil seal

Chain drive sprocket ( 9 teeth)

Driving chain

Drive axle bearing

Chain case bearing seal

Drive axle

Drive sprocket (rubber)

Drive sprocket flange

Bolt for sprocket

and wheel flanges

Nut

1

2

2

1

I

1

2

' 2

1

2

2

106

106

B.S.L. 16 R. 1960 - 1961 - 1962 MODELS

Pr, UNTED IN CANADA

BOMBARDIER LTD.

5- 3-A JUNE -- 1968 }BM CODE 480 1006

Page 7: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

WHEELS AND SUSPENSION

2 8_,_ 7_]_

._?-"---- 17

_ 32

30

j41

17-----._@

27__ \36

40

@ ®

34....% @

Go/

37 38 39

ITE_I PART

No. No. DESCRIPTION QTY.

SK-23A

SK-24

SK-17

SK-26

SK-27

SK-28

SK-29

SK-30

SK-31

SK-32

SK-7

502 0001

503 0001

405 4001

570 0201

502 0004

408 2001

570-0303

503 0003

503-0004

502 0007

300 8043

392 0022

WHEEL

Front wheel hub

Center and rear wheel hub

Wheel bearing

Wheel tire

Wheel flange

Wheel bearing grease fitting

Rear sprocket

SUSPENSION

Coupler plate (bent)

Coupler plate (straight)

Suspension cross shaft

Cross shaft bolt

Lockwasher

1

4

10

9

11

10

2

4

4

2

4

4

ITEM PART

No. No. DESCRIPTION QTY

SK-33

SK-34

SK-35

SK-36

SK-37

SK-38

SK-39

SK-40

SK-4I

502 OO09

5O3 0005

503 0009

309-8004

503 0027

Suspension spring

Right hand adjuster bracket,

Left hand adjuster bracket

Adjusting screw

Adjusting eye-bolt

386

300

386

391

503

3OO

38O

392

391

5O3

6022

0041

6022

0023

0013

0088

6024

0024

0025

0017

Nut

Positioning bolt

SLop nut

Flat washer

Adjuster sleeve

Adjuster bolt

Nut

Lockwasher

Flat washer

Adjuster link plate

4

1

1

2

2

2

2

2

2

2

2

2

2

2

I 2

RSL 16 R 1960 - 1961 - 1962 MODELS BOMBARDIER LTD

PRINTED IN CANADA 5 - 4 - A JUNE -- 1968 IBM CODE 480 1006

Page 8: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CONTROL PARTS

NOTE: Parts referred to note 1 were used up to serial no. 61299

Parts referred to note 2 were used starting at serial no. 61300

ITEM PART

No. No. DESCRIPTION

SK-43

SK-44

SK-46-A

SK-47

SK-48

SK-48-A

SK-49

SK-50

SK-50-A

SK-50-B

SK-50-C

SK-51

SK-52

SK-52-A

SK-53

SK-54

SK-55

SK-55-A

505 0001

380 6019

505 0005

505 0011

505 0008

506 0001

5O6 OOO2

3O9 8OO2

386 6022

505 0010

505 0012

505 0015

570 0502

414 0172

506 0009

5O6 0010

560 6001

392 0026

408 2001

506 0012

506 0013

SKI

Ski runner shoe

Nut

Ski runner

Ski spring bracket Note 2

Ski to spring washer Note 2

Ski leg Note 1

Ski leg Note 2

!Ski leg bolt

Nut

Primary lower spring Note 1

Main leaf spring Note 2

Secondary leaf spring Note 2

Rebound leaf spring Note 2

Secondary lower spring note 1

Upper coil spring Note 1

Upper coil spring Note 2

Upper ski bolt

Lockwasher

Ski leg grease fitting

STEERING

Steering arm (right) Note 1

Steering arm (right) Note 2

QTY.ITEM PART

No. No. DESCRIPTION

SK-56

SK-56-A2

SK-572

SK-58

2 SK-59

2 SK-60

2 SK-61

2 SK-62

2

2

2 SK-63

2 SK-63-A

2 SK-64

2 SK-65

2

2 SK-65-A

2 SK-65-B

2 SK-66

2 SK-66-A

2

2 SK-66-B

506 0015

506 0016

506 0017

414 0109

506 0020

506 0023

506 0024

300 0001

386 6019

391 0023

506 0027

506 0028

414 0002

414 0003

510

510

414

510

414

414

510

332

385

0002

0003

0004

0007

O063

0008

0014

O01q

1013

Steering arm (left) Note 1

Steering arm (left) Note 2

Tie rod end L.H.

Tie rod end spring

Tie rod

Tie rod swivel

Steering rod

Steeiing bearing plate bolt

Stop nut

Flat washer

Steering handle bar Note 1

Steering handle bar Note 2

Steering handle bar grip

Throttle rod with knob

assembly Note I

Throttle rod (Kohler) Note 2

Throttle rod (JLO) Note 2

Throttle rod housing Note 1

Throttle rod housing (Kohler

Note 2

Throttle rod housing (JLO)

Note 2

i Throttle return spring

Throttle rod housing clip bolt

Lockwasher

Nut

_TY,

1

]

1

3

1

1

1

2

2

2

1

1

2

I

1

1

1

1

B.S.L. 16 R. 1960 - 1961 . 1962 MODELS BOMBARDIER LTD.

PRINTED IN CANADA 5 - 5 - A JUNE -- 1968 IBM CODE 480 1006

Page 9: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

TRANSMISSION

7O

/I

82 81

69

80 79

72 73

A

©© ©/

78 77 76 75 74

ITEMNo. PARTNo. DESCRIPTION

'TR&NSMISSION,.

SK-70

SK-70-A

SK-72

SK-73

SK-74

I

581 1009

381 2028

371 0011

504 0015

504 1003

504 1022

372 1123

504 1007

Driven pulley ass'y

Shaft nut

Cotter pin

! Shaft washer

Driven pulley spring

'Pressure spring seat

Roll pin

Transmission aligning

shim

QTY.

as required

ITEM PART

No. No.

SK-75

SK-75-A

SK-76

SK-77

SK-78

SK-79

SK-80

SK-81

SK-82

SK-85

504 2004

504 2003

504 2010

DESCRIPTION QTY.

Drive pulley izmer half

(Kohler) 1

Drive pulley inner half (JLO) 1

Drive pulley spacer

washer as required

405 4003

504 2011

414 0010

504 2014

504 2019

300 0083

570 0409

Clutch bearing

Clutch spring seat

Clutch release spring

Drive pulley outer half

Centrifugal governor assembly

Centrifugal governor bolt

Driving belt

1

1

1

1

]

1

1

BSL 16 R. 1960 _ 1961 - 1962 MODELS

PRINTED IN CANADA

BOMBARDIER LTD.

s- 6 . A JUNE -- 1968 IBM CODE 480 1006

Page 10: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ENGINE AND ACCESSORIES

ITEM

No.

SK-83

SK-84

SK-86

SK-86-A

SK-86-B

SK-87

SK-88

SK-89

SK-90

SK-91

SK-91-A

SK-91-B

SK-91-C

SK-92

SK-92-A

SK-93

I

I PARTNo.

513 0001

321 6043

392 0014

414 0130

414 0130

414 0130

513 0035

114 0010

408 0002

512 0001

514 0001

514 0002

514 0003

514 0016

512 0002

512 0003

512 0005

DESCRIPTION

Carburetor air deflector

Carburetor air deflector bolt

Lockwasher

Fuel line (Kohler)

Fuel line (JLO) tank to pump

Fuel line (JLO) pump to

carburetor

Fuel line adapter at tank

Fuel tank cap

Fuel tank drain plug

Starting rope

Muffler Note 1

Muffler Note 2

Muffler pipe Kohler Note 2

Muffler Pipe JLO Note 2

Front engine bracket Note 1

Engine support (Kohler)

Note 2

Rear engine bracket Note 1

QTY.

1

j 2

2

ITEM PART

No. No.

SK-93-A 512 0006

SK-94 512 0015

SK-95 570 1201

SK-95-A 570 1201

SK-96 570 1201

SK-97 300 0084

380 6024

392 0024

SK-101 517 0003

SK-102 321 7001

385 8007

SK-103 517 0006

SK-104 517 0012

SK-105 517 0013

DESCRIPTION

Engine support (JLO) Note 2

Engine bracket (JLO) Note 2

Engine bracket lower rubber

pad Note 1

Engine support insulator kit

Note 2

Engine bracket upper rubber

pad Note 1

Engine mounting bolt - Note 2

Nut - Note 2

Lockwasher - Note 2

BODY

Windshield

Windshield bolts

Nut

Windshield bracket

Windshield bracket brace

Seat cushion

TY.

I2

1

14

14

1

1

1

LIGHTING SYSTEM

ITEM PART

No. No. DESCRIPTION

SK-109

SK-110

SK-114

515 0001

570 1501

410 6001

Dynamo

Dynamo pulley (rubber)

Headlamp

QTY.ITEM PART

No. No. DESCRIPTION

1 SK-115

1 SK-117

1 SK-118

410 5001 Headlamp bulb

410 6004 Tail lamp

410 5003 Tail lamp bulb

I

1

8.S.L. 16 E. 1960 - 1961 - /962 MODELS BOMBARDIER LTD.

PRINTED IN CANADA 5 - 7 - A JUNE -- 1968 iBM CODE 480 10o6

Page 11: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

BOMBARDIER SKI-DOO

PARTS LIST FOR 62 MODELS

NOTE: Model A-62 is equipped wilh the 6 H.P. JLO engine.

Model K-62 is equipped with the 7 H.P. Kohler engine.

Model J-62 is equipped with the 8 H.P. JLO engine.

ITEM PART

No. No.

SK-1 570 0002

SK-2 570 0003

SK-3-A 504 0002

SK-5-A 570 0403

SK-6 3OO 0041

380 7022

392 0022

SK-1575 504 0016

386 6019

SK-8 504 0005

SK-9 300 4084

380 9024

391 0025

SK-10 406 0001

SK-11 405 0001

SK-12 405 0002

]962 - MODEL - SUPPLEMENT

PRINTED IN CANADA

DESCRIPTION

TRACK

Track

Track inserts

DRIVE

Chain case

Chain case inspection

cover

Chain case bracket

belt

Nut

Lockwa :her

Chain case U clamp

Nut

Chain tensioner

Tensioner bolt

Nut

Flat washer

Chain tensioner O

ring

Chain tensioner

bearing cone

Chain tensioner

bearing cup

1 1

1 1

1 1

1 1

] 1

1 1

1 1

2

2 2

ITEM PART

No. No.

SK-13 406 3001

SK-14 504 0007

SK-15-B 412 1003

SK-16-A 504 0012-

SK-17-A 405 4002

SK-18-A 581 1017

SK-19-A 501 0002

SK-20 570 0101

SK-21 501 0005

SK-22-A 320 1062

386 6013

SK-23-B 502 0002

SK-24-A 503 0002

SK-17-A 405 4002

SK-25 502 0003

BOMBARDIER LTD.

5- 8- A

DESCRIPTION

Tension bearing oil

seal

Chain drive sprocket

(9 teeth)

Driving chain

Chain driven sprocket

(26 teeth)

Drive axle bearing

'.hain case bearing

seal and _pring

Drive axle

Drive sprocket rubber

Drive sprocket flange

BolLs for sprocket

and wheel flanges

Nut

WHEEL

Wheel hub

Rear wheel hub

Wheel bearing

Wheel bearing leather

seal

_AQUANT-

EZ

l 1

1 1

1 1

1 ]

2 2

2 2

1 t

2 2

2 2

JUNE -- 1968 IBM CODE 480 1006

Page 12: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM PART

No. No.

SK-26-B 570 0203

SK-27-A 502 0005

SK-27-B 502 0006

SK-21 501 0005

SK-20 570 0101

SK-18-B 570 0301

SK-32-A 502 0003

SK-7 300 8043

392 0022

SK-33-A 502 0010

SK-34-A 503 0006

SK-35-A 503 0010

SK-36 309 8004

SK-37 503 0027

386 6022

SK-38 300 0041

386 6O22

391 0023

SK-39-A 503 0014

SK-40-A 503 0016

SK-40-B 300 0047

386 6022

SK-41-AR 503 0021

DESCRIPTION

Wheel tire

Wheel flange (inner/

Wheel flange (outer)

Rear wheel flange

Rear sprocket

Rear sprocket bearing

seal

SUSPENSION

Suspension cross shaft

Suspension cross shaft

bolt

Lockwasher

Suspension spring

Right hand adjuster

bracket

Left hand adjuster

bracket

Adjusting screw

'Adjusting eye bolt

Nut

Positioning bolt

Nut

Fiat washer

Adjuster sleeve

Adjuster link plate

spring retainer

washer

Adjuster bolt

Nut

Adjuster link plate

right hand

QUAN

A K

12 12

12 12

12 12

2 2

2 2

2 2

3 3

6 6

6 6

6 6

1 1

1 1

2 2

2; 2

2 2

2 2

2 2

2 2

2 2

2 2

2 2

2 2

1 1

T.

IJ

12

12

12

2

2

ITEM

No.

SK-41-AL

SK-42-AR

SK-42-AL

SK-44-C

SK-43-B

SK-46-A

SK-47

SK-47-A

SK-48-C

SK-49

SK-50-J

SK-50-K

SK-50-C

SK-46-B

SK-1578

SK-50-E

SK-52-B

SK-53

SK-54

PAR T

No.

503 0019

503 0025

503 0023

505 0040

505 0002

380 6019

505 0011

505 0008

505 0009

506 0003

309 8002

186 6022

505 0016

505 0013

570 0502

300 0083

386 6024

381 2024

371 0011

505 0017

371 0011

414 0127

560 8001

392 0023

408 2001

DESCRIPTION

Adjuster link plate

left hand

Adjuster link plate

spring r_ght hand

Adjuster link plate

spring left hand

SKI

Metal ski

Ski runner shoe

Nut

Ski spring bracket

Ski to spring washer

Leaf spring spacer

rubber

Ski leg

Ski leg bolt

Nut

Main leaf spring

First auxiliary leaf

spring

Rebound leaf spring

:Leaf spring bolt

Nut

Leaf spring castellatedi

nut

Cotter pin

Leaf spring pin

Cotter pin

Upper coil spring

Upper ski leg bolt

Lockwasher

Ski leg grease fitting

QUANT.

A KI J

1 1 1

1 1 1

1 1 1

2 2 2

2 2: 2

2 2 2

2 2 2

4 4 4

2 2 2

2 2 2

2 2 2

2 2 2

2 2 2

2 2 2

2 2 " 2

4 4 4

4 4 4

2 2 2

2 2 2

2 2' 2

2 2 2

2 2 2

2 2 2

2 2 2

2 2 2

1962 - MODEL - SUPPLEMENT

PRINTED IN CANADA

BOMBARDIER LTD.

5- 9 - A IUNE -- 1968 IBM CODE 480 1006

Page 13: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM PART

! Ne. I No.i

I

506 0013

506 0016

506 0017

380 6024

506 0018

389 8016

391 0025

371 0031

SK-298 1506 0044

SK-58 1414 0109

I SK-59-B 506 0022SK-60 506 0023

SK-61 506 0043

SK-62 300 0001

386 6019

391 0021

506 0030

1506 0029

414 0002

510 0002

510 0003

414 0063

510 0007

414 0008

510 0009

i

iI

SK-55-BI

2:Fi SK-1576I[i SK-57-BI

ZNQ-1102

ZNQ-653

I

ZNK-330

SK-63-D

SK-63-B

SK-64

SK-65-A

SK-65-C

SK-66-C

SK-66-A

SK-67-A

SK-68-A

SK-68

300 1001I

399 8007

510 0014

321 7061

385 1013

392 0014

ir DESCRIPTION[4!I STEERING

[l Steering arm (right)

Steering arm (left)

!

Tie rod end L.H.

Lock nut

Tie rod end R.H.

Lock nuti

Flat washer

Cotter pin

Center tie rod end

Spring

Lower tie rod

Tie rod swivel

Upper tie rod

Bearing plate bolt

i Nut

Flat washer

Handle bar

Handle bar sleeve

i Handle bar grip

Throttle wire

Throttle wire

Throttle wire housing

Throttle wire housing

Throttle return spring

Throttle wire housing

clip

Nut

i Lockwasher

Throttle wire housing

clip

Bolt

Nut

Lockwasher

t QUANT.A K !J

i

I 1 1!

1 1 1

2 2 2

2_ 2 2

I! 1 1

2, 2 2

3 I 3 3

4 4 4

1 1 1

3, 3 3

1 1 1

1 1 1

1 1 i I

2 2, 2

2 2 2

2 2 2

1 1 1

1 1 1

2 2 2

1

]' 1

1 1

1

1_ 1 1

1 1

1 1

1 1

1

1

li

i,

I

ITEM

No.

SK-69

SK-70

SK-70-A

SK-72-A

SK-73

SK-74

SK-75-B

SK-75-D

SK-75-C

SK-76

SK-77-A

SK-77

SK-78-A

SK-78

SK-79-A

SK-79

SK-80-A

SK-80-B

SK-81-A

PART

No.

581 1009

381 2028

371 0011

504 0015

504 1003

504 1022

371 1061

504 1007

504 2002

504 2004

504 2003

504-2010

405 4004

405 4003

504 2012

: 504 2011

414 0011

414 0010

!504 2015

504 2014

504 2020

DESCRIPTIONQUANT

A K J

TKANSMISSION

Driven pu]ley ass'>, 1 1 1

Shaft nut l 1 1

Cotter pin 1 1 1

Shaft washer 1 1 1

Driven pulley pressure

spring I 1 1

Pressure spring seat 1 1 1

Cotter pin 1 1 1

Transmission aligning Ishim as r_qui ed

Drive pulley inner

half 1

Drive pulley inner

half 1

Drive pulley inner

half 1

Drive pulley spacer

washer as r _quired

Clutch bearing 1

Clutch bearing 1 1

Clutch spring seat 1

Clutch spring seat 1 1

Clutch release spring 1

Clutch release spring 1 1

Drive pulley outer halt 1

Drive pulley outer hall 1 1

Centrifugal governor

ass'y 1

1962 - MODEL - SUPPLEMENT

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 10 - A JUNE -- 1968 IBM CODE 480 1006

Page 14: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM

No.

SK-81

SK-82

SK-82-A

SK-85

SK-1532

SK-1535

SK-15:I3-A

SK-1533

SK-83

SK-84 A

SK-84

SK-86-G

PART

No.

504 2019

300 0083

300 0152

_,0 0410

570 0409

403 0005

404 0038

402 2017

513 0028

513 0001

320 9063

392 0014I

321 6043

392 0014

414 0130

414 0!30

DESCRIPTION

Centrifugal governor

ass'y

Centrifugal governor

bolt

Centrifugal governor

bolt

Driving belt

Driving belt

ENGINE AND

ACCESSORIES

Carburetor ass'y

Carburetor gasket

Carburetor adapter

Carburetor adapter

Carburetor air

deflector

Carburetor air

deflector bolt

Lockwasher

Carburetor air

deLector bolt

Lockv asher

_:_e! !ine (tank to

' earb etor)

Fuel

Q UANT.

1

1

1

1

I

1

I

l 1

2

2

2

ITEM

No.

SK-86-E

SK-86-F

SK-88-A

SK-89

SK-91-E

SK-1577

SK-90

SK-91-F

SK-91-L

SK-91-H

SK-91-K

SK-91-G

SK-93-B

SK-92-A

SK-93-C

SK-95-B

SK-97-B

-97

PART

No.

513 0035

414 0130

414 0014

408 0002

514 OOO6

386 6019

512 0001

514 0007

514 0011

514 0009

514 0010

514 0008

512 0007

512 0003

512 0008

570 1201

300 0045

380 7022

392 0022

300 0084

380 6024

392 0024

512 0015

DESCRIPTION

Fuel line adapter at

tank

Vacuum hose

Fuel tank cap

Fuel tank drain plug

Muffler

Muffler nut

Starting rope

Muffler pipe

Muffler pipe

Muffler pipe adapter

Muffler pipe adapter

Muffler pipe spring

Engine support

Engine support

Engine support

Engine support

insulator kit

Engine mounting bolt

Nut

Lockwasher

Engine mounting t)olt

Nu_

Lockwasher

Engine bi-acket

LTD.

I1 4

1 1 I 1

i 1 1

1 1 1

2 2 2

1

1 1

liI

1 I .....

1 11 1

2 II

21

41 t_ /4_ I

4J4

i

I il

J

- _ JUNE --'_ 'GM

Page 15: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM PART

No. No.

SK-101-A

SK-103-A

SK-105

SK-106-A

SK-107-D

SK-I07-C

SK-ln_l

\\

\,

SK-211

SK-114-A

SK'i552

517

321

385517

517

517

517

5i7

5i7

4!0 1001

410 6002

515 00i8

DESCRIPTION

BODY •

0002 Windshield

7001 Windshield bolt

3007 Nut

0007 Windshield bracket

0013 Seat cushion

0021 Back rest cushion

0031 Palley guard

0030 IPulley gn=ard

0035 Tooi case

T T_'_TIL_GH _ l_, G SYSTEM

Headlamp switch

Headiamp ass'y 12

volts

Headlamp washer

rubber

", MODEL - SUPPLEMENT

\

QUANT.

A K J

I I 1 1

1 14 14

1 14 14

1 1 1

1 1 1

1 1! 1

1 1

1

1 1 I 1

1

}

1

1

ITEM

No.

SK-119

SK-117-A

SK-118-A

SK-!09

SK-6

SK-110

_K-114

SK-115

PART

No.

410 6006

410 6005

410 5004

515 0001

300 0041

380 7022

392 0022

570 1501

410 6001

410 5001

410 6004

'n 5003

DESCRIPTION

Sealed beam 12 volts

Tail lamp

Tail lamp bulb 12

volts

Dynamo

Dynamo bracket bolt

Nut

Leckwasher

Dynamo pulley

(rubber)

Headlamp

Headlamp bulb

Tail :amp

Tai" ia_p bulb

QUANT:

AIK J

1

1 1

1

1

1

1

1

1

1

1

]; ]1

/t_---....1._

J

Page 16: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

Model: From serial number

to serial number:

B.S.L.

1963 Model 633240

33450

633429

39386

20

63300 -- 63517

Page 17: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine
Page 18: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

PARTS SECTION

B. S. L. 20 R.

Model 1963

PRINTED IN CANADA

BOMBARDIER LTD.

5- 13 - A JUNE -- 1968 IBM CODE 480 1006

Page 19: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

SPARE PARTS LIST

Follow the instructions given below for quick and accurate identification

of parts.

A -- Establish if your SKI-DO0 is model R-6 or R-8 or RD-8.

B -- Select the reference number on the parts illustration.

C -- Using the same basic number, locate, in the parts list below the

illustration, the complete part number and part name.

D -- The columns headed R-6, R-8 and RD-8 indicate which

parts apply to each model and the quantity required per unit.

E -- The Rotax engine is covered in this manual.

For JLO engine refer to illustrated JLO manual.

B,S.L. 20 R. - 1963 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5- 14- A JUNE -- 1968 IBM CODE 480 1006

Page 20: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

DRIVE

5

O3

3

t1575

8

\

/0\

18

9 10 11 12 13

17

21

ITEM

No.

SK-1

SK-2

SK-3B

SK-3C

SK-5A

SK-1565

SK-1575

SK-1564

SK-8

SK-8A

SK-9

SK-9B

SK-10

PART

No.

570 0002

570 0003

504 O003

5O4 O0O4

570 0403

570 0407

504 0016

386 6019

386 6022

5O4 O0O5

5O4 O0O6

300 4084

380 9024

391 0025

300 4084

380 9024

391 O025

4O6 0001

DESCRIPTIONITEM

R-6 R-8 RD-_ No.

TRACK

Track

Track insert

DRIVE

Chain case

Chain case

C over

Chain case gasket

Chain case U-bolt ass'y 2

Nut

Chain case nut

Chain tensioner

Chain tensioner

Tensioner bolt

Nut

Washer

Tensioner bolt

Nut

Washer

Tensioner O ring

SK-11

SK-12

SK-77-A

SK-13

SK-14

SK-15-B

SK-15-C

SK-16-A

SK-17-A

SK-18-A

SK-19-A

SK-19-B

SK-20

SK-21

SK-22-A

SK-1580

SK-1579

PART

No.

405 0001

405 0002

405 4004

406 3001

504 0007

412 1003

412 1004

504 0012

405 4002

581 1017

501

501

570

501

320

386

501

300

392

0002

0006

0101

0005

1062

6013

0007

0000

0019

DESCRIPTION

Tensioner bearing

QUANT. ]

R-6 R-8 RD-Si

cone

Tensioner bearing cup

Tensioner bearing

Oil seal

Chain drive sprocket

Driving chain

Driving chain

Chain driven sprocket 1

Drive axle bearing 2

Drive axle bearing

seal 21Drive axle

Drive axle

Drive sprocket

(rubber) 2

Drive sprocket flange

Sprocket bolt

Nut

End bearing housing

End bearing housing

bolt

Lockwasher

I

I

2 4

2 4

I

2

2 4

L8 36

8 36

8.S.L. 20 R. - 1963 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 15 - A JUNE -- 1968 IBM CODE 480 1006

Page 21: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

WHEELS AND SUSPENSION

23

1

32

t[

35

1

33 25 26 27

7

&

18

37 38

20

17 _

40_ 6140 39

21

1

@41

27

1

@

42

ITEM

No.

SK-23-B 502

SK-24-A 503

SK-17-A 405

SK-25 502

SK-26-B ] 57O

SK-27-A 502

SK-27-B 502

SK-20 570

SK-21 501

SK-18-A 581

SK-22-A 320

386

SK-32-A

SK-7

SK-33-A

SK-34-A

SK-35-A

SK-34-B

PART

No.

OO02

0002

4002

0003

02O3

0005

0006

0101

0005

1017

1062

6013

5O2 00O8

300 8043

392 OO22

502 0010

503 0006

5O3 0010

503 {)007

QUANT.DESCRIPTION

R-6 R-8 RD-8

WHEEL

Wheel support 6 6 12

Rear hub 1 1 2

Wheel bearing 14 14 28

Leather seal 12 12 24

Wheel tire 12 12 24

Wheel flange inner 12 12 24

Wheel flange outer 12 12 24

Rear sprocket 2 2 4

, Rear sprocket flange 2 2 4

I Rear bearing seal 2 2 4Wheel bolt 126 126 252

Nut 126 126 252

! SUSPENSION!I

Cross shaft 3 3 6

!Bolt 6 6 12

Lockwasher 6 6 12

! Suspen__ion spring 6 6 12

Adjuster bracket R.H. 1 1 1

Adjuster bracket L.H. 1 1 1

Adjuster bracket

inside R.H. 1I

ITEM

No.

SK-35-B 503

SK-36 309

SK-36-A 309

SK-37 503

386

SK-37-A 503

38S

SK-38 300

386

391

SK-1581 503

SK-39-A 503

SK-40-B 300

386

SK-40-A 503

SK-4I-AR 503

SK-41-AL 503

SK-42-AR 503

SK-42-AL 503

PART

No.

0011

8004

8001

OO27

6022

0028

6022

0041

6022

0023

0026

0014

0047

6022

0016

0021

0019

0025

0023

DESCRIPTIONIQUANT.

R-6 R-8 RD-8

Adjuster bracket

inside L.H.

Adjusting screw

Adjusting screw

(center)

Adjusting eye bolt

Nut

Adjuster eye bolt-center

Nut

Positioning bolt

Nut

Flat washer

Adjusting screw buffer

Adjuster sleeve

Adjuster bolt

Nut

Spring retainer washer

Adjuster link plate

R.H.

Adjuster link plate

L.H.

Link plate spring R.H.

Link plate spring L.H.

1

2 2 2

2

2 2 2

2 2 2

2

2

2 2 4

2 2 4

2 2 4

2

2 2 4

2 2 4

2 2

2 2 4

1 1 2

1 1 2

1 1 2

1 1 2

B.S.L. 20 R. - 1963 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 15 - A JUNE -- 1968 IBM CODE 480 1006

Page 22: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CONTROL PARTS R-6- R-8

52-B 53 54

[]_:_ 46-A _) n 55-C48-D

46-B

43-B

50-C--_] _ &

60_

58 _J

i to;.A

59-A--

4

t44-D

63

57"A _'_ __

1576-..-_

%t

63

62

66

t67

ITEM PART

No. No.

SK-43-B 505 0002

380 6019

SK-44-D 505 0040

SK-50-E 505 0017

371 0011

SK-50-L 505 0016

SK-50-K 505 0013

SK-50-C 570 0502

SK-46-A 505 0011

SK-46-B 300 0083

386 6024

SK-49 309 8002

386 6022

SK-48-D 506 0004

SK-52-B 414 0127

SK-53 560 6001

392 0026

SK-54 408 2001

SK-55-C 506 0014

SK-58 414 0109

SK-1585 391 0025

371 0031

SK-59-A 506 0022

506 0018

506 0017

389 8016

380 6024

SK-60 506 0023

SK-61-A 506 0043

506 O044

__Q__Y.

DESCRIPTION R-6 R-8

SKI

Runner shoe

Nut

Ski runner

Spring pin

Cotter pin

Main leaf spring

Auxiliary leaf spring

Rebound leaf spring

Spring coupler

Coupler bolt

Nut

Ski leg bolt

Nut

Ski leg

Upper coil spring

Upper ski leg bolt

Lockwasher

Ski leg grease fitting

STEERING

Steering arm

Spring

Tie rod spring washer

Cotter pin

Lower tie rod

Tie rod end R.H.

Tie rod end L.H.

Nut

Nut

Tie rod swivel

] Upper tie rod

! Center tie rod endI

ITEM PARTDESCRIPTION

No. No.

SK-62

2 2

2 2SK-62-A

2 2

2 2

2 2 SK-63-D2 2

SK-63-B2 2

2 2SK-64

2 2

4 1

4 4SK-65-C

2 2SK-66-C

2 2SK-67-A

I 2 2SK-1558

2 2SK-67-B

2 2SK-68-B

2 2SK-68-C

2 2

SK-15912 2

3 3

3 :3

3 3

1 1 SK-1525-A

i i SK-1527SK-1528

2 2SK-1529

2 2SK-1530

2 2SK-1553

I ISK-1554li 1

1 1 SK-1555• SK-67-A

3O0 0001

386 6019

391 0021

300 0003

386 6019

391 0021

506 0030

506 0029

414 0002

510 0003

414 0063

414 0008

510 0001

414 0009

510 0010

321 7061

385 1013

392 0014

506 0040

39O 9001

507 0002

507 0003

507 0006

507 0007

507 0008

507 0014

510 0004

507 0018

414 0008

Handle bar attaching bolt

Nut

Flat washer

Handle bar attaching bolt

Nut

Washer

Handle bar

Steering shaft sleeve

(Lower)

Handle bar grip

THROTTLE

Throttle cable

Throttle cable housing

Throttle return spring

Return spring bracket

Throttle return spring

Throttle cable housing clip

Housing clip bolt

Nut

Lockwasher

Throttle and brake lever

Rivet

BRAKE

Brake assembly complete

Brake handle with lining

Brake lining

Brake attaching bracket

Hinge rod

Cable housing clip

Brake cable

Brake cable housing

Brake return spring

__Q__Y_:_

R-6 R-8

1 1

i I

iI l

1 [

1 ]

1 1.

1 1

1 1

2 2

1 1

1 1

I

1

1

1 1

1 1

1 1

1 1

2 2

2 2

1 1

I 1

1 I

1 1

1 l

1 1

.1 1

1 1

1 1

B.S.L, 20 R. - 1963 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5- 17 - A JUNE -- 1968 IBM CODE 4S0 1005

Page 23: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CONTROL PARTS RD-8

46-C_ @ (_46-A

50-C_

50 _N __'-'--2"_'_

Ii

48-E

50-MJ_ 50_E

f44-E

63-B

1561(_ S 62(_A

66-D

51 1559

67-A

64

ITEM PARTDESCRIPTION

No. No.

SK-43-B

SK-44-E

SK-1599

SK-1600

SK-50-E

SK-50-L

SK-50-M

SK-50-K

SK-50-N

SK-50-C

.%K-46-A

SK-46-C

SK-49

SK-48-E

505 0002

380 6019

505 0004

570 0501

505 0022

505 0017

371 0011

505 0016

505 0014

505 0013

505 0015

570 0502

505 0011

300 8084

386 6024

309 8002

386 6O22

506 0005

SKI

Runner shoe

Nut

Ski runner

Retainer cable

I Union link

Spring pin

Cotter pin

Main leaf spring

First auxiliary leaf spring 23"

Secondary auxiliary leaf

spring 18"

Third auxiliary leaf spring13'

Rebound leaf spring

Spring coupler

Coupler bolt

Nut

Ski attaching bolt

Nut

STEERING

Ski-leg

QTY.ITEM PART

No. No. DESCRIPTION

506 0039SK-1561

SK-62

SK-63-E

SK°63-B

SK-64

SK-1586

SK-51

SK-1559

SK-65-A

SK-66-D

SK-67-A

SK-68-B

SK-68-C

SK-1591

_300 0001

386 6019

1391 0023

506 0031

506 0029

414 0002

300 0046

392 0022

414 0172

506 0038

510 0002

510 0007

414 0008

510 0010

321 7061

385 1013

392 0014

506 0040

390 9001

QTY

Steering shaft bracket 1

Handle bar attaching bolt 2

Nut 2

Washer 1

Handle bar 1

Steering shaft sleeve (lower) 1

Handle bar grip 2

Handle bar bolt 1

Lockwasher 1

Steering shaft upper spring 1

Steering shaft upper bushing 1

THROTTLE

Throttle cable 1

Throttle cable housing 1

Throttle return spring 1

Throttle cable housing clip 1

Housing clip bolt I

Nut 1

Lockwasher 1

Throttle lever 1

Rivet I

I

BS.L 20 R.- 1963 MODEL

PRINTED IH CANADA

BOMBARDIER LTD.

S - 18 - A JUNE -- 1968 IBM CODE 480 1006

Page 24: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

TRANSMISSION

7o

69 72-B

I

82

71

81 80

79

72-A

75

78 77 (_

ITEM

No.

SK-69 581

SK-69-A 581

SK-1584 504

SK-70 381

371

SK-70-A 504

SK-72-A 504

SK-72-C 504

SK-1577 386

SK-73 504

372

SK-75-E 504

PART

No.

1009

3004

1018

2028

0011

0015

1003

1005

6019

1022

1123

2005

QUANT.DESCRIPTION

R-6 R-8 RD-8

Driven pulley ass'y I I

Driven pulley ass'y 1

Driven pulley shaft

lock ring 1

Shaft nut 1 1 1

Cotter pin 1 1 I

Shaft washer 1 1

Driven pulley pressure

spring 1 1

Driven pulley pressure

spring 1

Pressure spring nut 6

Spring seat 1 1

Roll pin 1 1 1

Drive pulley inner

half 1

ITEM

No.

SK-75-F 504

_K-77-A 405

SK-78-A 504

SK-79-B 414

SK-79-C 414

SK-80-C 504

SK-80-D 504

SK-81-B 504

SK-81-C 5O4

SK-82-A 30O

SK-85 57O

SK-85-A 57O

PART

No.

2006

4004

2012

0012

0013

2015:

2016

2021

2022

0152

0409

0410

DESCRIPTION

Drive pulley inner

half

Clutch bearing

Clutch spring seat

Clutch release spring

Clutch release spring

Drive pulley outer half

Drive pulley outer half

Centrifugal governor

ass'y

Centrifugal governor

ass'y

Centrifugal governor

bolt

Drive belt

Drive belt

QUANT.

R-6 R-8 RD-8

1 1

1 1 i ii li 1

1

1 1

1 I1 _ 1

1

1 1

1 1 1

1 1

1

I]

B.S.L. 20 R. - 1963 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 19- A JUNE -- 1968 iBM CODE 480 1006

Page 25: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM "

No.

SK-93-D

SK-93-E

SK-95-B

SK-94-A

SK-94-B

SK-1566

SK-1567

SK-1568

SK-1569

SK-97-A

SK-6

SK-97-B

SK-1545-B

PART

No.

512 0009

512 0010

570 1201

512 0016

512 0017

512 0025

512 0023

512 0027[I

512 0023

385 5013

300 0041

380 7022

392 0022

300 0045

380 7022

392 0022

300 0048

380 7022

DESCRIPTION

ENGINE

Engine support

Engine support

_Engine support

insulator kit

Engine bracket

Engine bracket

Engine bracket

1 bushing aXs"

Engine bracket

bushing 7/a"

Engine bracketL

bushing 1%"

Engine bracket

bushing 1/2"

Engine support nut

Engine bracket bolt

Nut

Lockwasher

Engine bracket bolt

Nut

Lockwasher

Engine braeke_ bolt

Nut

SK-83 513

SK-83-A 513

SK-84-A 320

392

SK-86-G 414

SK-86-E 513

SK-88-A 414

SK-89 408

SK-91-E

SK-1577

SK-91 -G

SK-91-F

SK-91-N

0001

0002

0063

0014

0130

0035

0014

0002

514 0006

388 6019 ,

514 0008

514 0007

514 0013

QUANT.

R-6 R-8 RD-8

2 2

2

I

1 1 1

1

1

i4

4 4

2 2

2 2

4 4 4

4

4

4

2 2_

2 2

2 2

2 2

4 4

F

FUEL

Carburetor air

deflector 1 1 1

Air deflector screen 1 1 1

lAir deflector bolt 2 2 2

Lockwasher 2 2 2

Fuel line 28" 1 i 1

Fuel line adapter at

tank 1 1 1

Fuel tank cap 1 1 1

Fuel tank drain plug 1 1 1

EXHAUST

Muffler 1 1

Muffler nut 2 2

Muffler pipe spring 1 1

Muffler pipe 1 1

Muffler pipe 1

ITEM

No.

SK-91-H 514

SK-91-M 514

SK-111 410

SK-114-A P 410

SK-119 410

SK-40-A 5O3

SK-1562 515

SK-117-A 410

SK-118-A 410

SK-101-C 517

SK-101 517

SK-102-A 363

SK-102-B 321

385

SK-103-B 517

SK-103-C 517

SK-1570 571

SK-1570-_ 571

SK-102 321

385

SK-1572 517

SK-1590 571

SK-105 517

SK-105-A 517

SK-106-A 517

SK-106-B 517

SK-1587 300

386SK-1588 414

SK-1589 i 324

PART

No.

0009

0012

1001

6002

6006

0016

0019

6005

5004

0002

0003

0034

7003

8007

000_

0009

1710

1711

7001

8OO7

00651

1705

0013

0014

0021

0022

0004

6019

0079

8061

QUANT.

DESCRIPTION R-S R-8 RD-

Muffler pipe flange I

Muffler pipe flange I

Switch 1

Headlamp .... 1 1 1

Sealed beam 1 1 1

Headlamp base washer 1 1

Headlamp adjuster ]

Tail lamp 1 1 1

Tail lamp bulb 1 1 1

BODY

Windshield 1 I

Windshield 1

Windshield screw 7 7 5

Windshield bolt 4

Nut ,t

Windshield moulding l i

Windshield moulding 1

Front hood 1 1

Front hood I

Hood bolt 19 19 21

Nut 19 19 21

Compartment door

hinge rod 1 1 1

Compartment door 1 l l

Seat cushion asYy 1 l

Seat cushion ass'y 1

Back rest cushion ass'y 1 I

Back rest cushion ass'y 1

Back rest bolt 2

Nut 2

Seat hinge 2

Seat hinge bolt 6

6i

4

4

1

4

4

4

1

1 1

SK-1589-A

SK-1573

SK-1563

SK-107-E

SK-107-F

385 1013

321 6061

385 1013

517 0066

300 0006

380 6019

392 0019

517 0032

517 0034

Nut

Seat hinge bolt

Nu_

Ski holder

Ski holder bolt

Nut

Washer

Pulley guard

Pulley guard

g S.L. 20 R.- 1963 MODEL BOMBARDIER LTD.

PRINTED IN CANADA 5 - 20 - A JUNE -- 1968 IBM CODE 480 1006

Page 26: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CARBURETOR

t2 44 38

:_ 4 42

L\ ! illllr ,,

ITEM PART ITEM PARTDESCRIPTION DESCRIPTION

No. No. No. No.

SK-1532

T-1

T-2

T-3

T-4

T-5

T-6

T-7

T-8

T-9

T-10

T-11

T-12

T-13

T-14

T-15

T-16

T-17

T-18

T-19

T-20

T-21

T-22

T-23

T-24

403 0005

404 0001

404 0010

404 0012

404 0014

_04 0015

404 0022

404 0027

404 0029

404 0030

404 0032

404 0034

404 0038

404 0041

404 0042

404 0045

404 0047

404 0049

4O4 OO5O

404 0051

404 0052

4O4 OO53

4O4 O056

404 0057

404 0059

Carburetor

Body

_Body channel welch plug

Choke friction pin

Choke friction spring

Choke shaft and lever

Choke shutter

Choke shutter screw and

T-25

T-26

T-27

T-28

T-29

T-30

T-31

T-32

404 0064

404 0067

4O4 OO69

404 0071

404 0074

J404 0078

404 0081

404 0083

*Idle speed regulating screw

*Idle speed regulating screw spring

*Inlet control lever

*Inlet lever pinion screw

*Inlet needle, seat and gasket

Inlet seat gasket

*Inlet tension spring

*Main adj. screw

lockwasher

Diaphragm chamber drain screw

Diaphragm gasket

* Diapragm

Diaphragm cover

Flange gasket

Fuel pump gasket

*Fuel pump diaphragm

Fuel pump body

Fuel pump body screw and

lockwasher

*Fuel strainer screen

Fuel strainer cover gasket

Fuel strainer cover

*Fuel strainer cover ret. screw

*Idle adj. screw

'Idle adj. screw spring

Idle adj. screw washer

Idle adj. screw packing

T-33

T-34

T -35

T-36

T-37

T-38

T-39

T-40

T-41

T-42

T-43

T-44

T-45

T-46

T-47

T-48

T-49

4O4

4O4

404

4O4

404

404

404

404

_04

404

404

404

404

404

404

404

404

0056

0057

0059

0085

0090

0091

0092

0093

0094

0102

0105

0106

0107

0112

0028

0118

0123

*Main adj. screw spring

Main adj. screw washer

Main adj. screw packing

Nozzle check valve

Throttle lever arm.

*Throttle lever ret. screw and

lockwasher

*Throttle lever ret. washer

*Throttle lever ret. nut

Throttle shaft and lever

Throttle shaft clip

Throttle shaft clip lockwasher

Throttle shaft clip ret. screw

"Throttle shaft return spring

Throttle shutter

*Throttle shutter screw

'Gasket and packing set

Repair parts kit

i* Indicates contents of Repair Parts Kit

B.S.L. 20 R. - 1963 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5-21 - A JUNE -- 1968 IBM CODE 480 1006

Page 27: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CRANKCASE

_' 72700

70 53a 32_

75

,o .oIIz ,5 1

20 19 18 20

99 95 _22

Y7

I ITEM

No

L-1

L-3

L-4

L-5

L-6

L-12

L-18

L-19

I.-20

L-21

L-22

L-24

L-30

L-31

L-32

L-52

L-53

L-53-A

PART

No.

ITEM

No.

H.P. 8

402 0001 P-I

402 0006 P-3

402 0008 P-4

402 0011 P-5

4O2 0015 i P-6P-7

402 i014 P-1.)

402 00191 L-13

402 0020 ! L-19

402 0021 P-20

402 0025 L-211

I 402 0026i L-22' 402 0027 _ P-24

402 2036 P-30

402 0015 P-31

402 2053 P-32

402 0034 P-52

402 0015 L-53

402 0015 P-53-A

PART

No.

H._'.

402

402

i 402!402

402

402

402

402

402 0020

402 0023

402 0025

402 0026

402 0028

402 0030

402 0016

402 0018

402 0037

402 0015

402 0015

DESCRIPTION

0003 Crankcase

complete

0007 Crankcase bolt

0009 I Crankcase bolt

0014 I Crankcase gasket

0016 !Lock washer

0018 Hexagon nut

1015 Crankcase dowel

tube

0019 Oil drain sealing

i washer! Oil drain screw

] Engine base studIi Lock washer

i NutIgnition cable

, grommet

i Cylinder stud

I Lock washer

I Nut

Sealing ring

Lock washer

Lock washer

ITEM PART

No. No.

7 H.P.

L-53-B 402 4002

L-54 ] 402 0038

L-55 ! 402 0042

L-58 402 2036

L-57 402 O015

L-58 402 2053

L-59 402 0048

L-60 402 0040

L-62 402 0058

L-69 402 0060

;

l

ITEM PART

No. No.

P-54

P-55

P-56

P-57

P-58

L-60

L-62

L-69

P-70-A

P-71

P-72 i

P-73

P-95

P-97

P-98

P-99

J

8 H.P.

[

402

402

402

402

402

402

402

402

402

402

402

0O40

0044

0030

0016

0018

0O4O

0058

0060

0063

0064

0065

414 0130

402 0067

402 0015

402 0068

402 0071

DESCRIPTION

Nut

Screw

Fan cowl

complete

Fan cowl bolt

Lock washer

Fan cowl nut

Fan cowl baffle

Bolt

Fan cowl shield

Ignition cable

clamp

Clamp plastic

Sealing ring joint

Joint carburetor

flange and

crankcase

Plastic line

Side cover gasket

Cover lock washer

Side cover bolt

Governor slot

cover

BOMBARDIER LTD.

5 - 22 - A

B SL 20 R - 1963 MODEL

PRINTED II't CANADA JUNE -- 1968 IBM CODE 480 1006

Page 28: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CRANKSHAFT AND PISTON

32

3a

36 3s_)l_lml 34 3s

53

91

ITEM PART

No. ] No.

7 H.P.

L-8-A 402 1001

L-8 402 1001

L-9 402 1004

L-10 402 1009

L-13-I. 402" 1016

L-13-}_ 402 1017

L-13-C 402 1018

L-I_: 402 1027

L-15 402 1031

L-I( 402 1009

L-28 402 1038

L-29 402 i042

L-33 402 1048

ITEMNo.

8

P-8

P-9

P-10

P-II

P-13-A

P-13-t_

P-13-C

P-14

P-15

P-16

P-17

P-25

P-26

P-27

P-28

P-29

P-33

S,S.L. 20 R. - 1963 MODEL

PRINTED IN CANADA

PART

No. DESCRIPTION

H.P.

402 1002

402 1005

402 1010

402 1012

402 1024

402 1025

402 1026

402 1029

402 1032

402 1010

4O2 1034

402 1035

402 1036

402 1037

402 1040

402 1043

402 1054

Oil seal magneto

side

Crankshaft oil

seal

Crankshaft

bearing

Crankshaft key

Crankshaft sleeve

Crankshaft shim

.3mm

Crankshaft shim

.5mm

Crankshaft shim

• 1mm

Crankshaft

complete

Connecting rod

bushing

Crankshaft key

Breaker cam

loeator pin

Cam spring

washer

Breaker cam

spring

Rreaker cam

Crankshaft lock

washer

Crankshaft nut

Piston complete

with rings

ITEM PART

No. Nc.

7 H.P.

L-34 402 1059

L-35 402 1065

L-36 402 1069

L-37 402 2OO4

L-38 402 2009

L-41

L-41-A

L-41-B

L-42-A

L-42

L-43

L 44

L=47

L-48

L-90

iL-91

BOMBARDIER LTD.

5 - 23 - A

:402 2019

,402 0015

!402 2053

402 2025

402 2024

402 0031

402 0032

402 2036

402 2042

402 1038

402 1085

ITEM

No.

8

P-34

IP-35

P-36

P-37

P-38

P-39

P-40

P-41

L-41-A

L-41-B

P-42

P-43

P-44

P-45

P-46

P-47

P-46

P-90

P-91

PART

No.

H.P,

402

402

402

402

402

402

402

402

402

402

1061

1066

1074

2006

2011

2015

2017

2020

0015

2053

402 2028

402 2034

402 2035

402 6001

402 6002

402 2037

402 2043

402 1084

402 1086

DESCRIPTION

Piston pin

Circlip

Piston ring

Cylinder flang e

gasket

Cylinder

Intake flange

gasket

Carburator flange

Intake flange stuc

Lock washer

Nut

Cylinder head

gasket

Cylinder head

Cylinder head

washer

Cylinder head

bolt

De-compressor

sealing ring

De-compressor

Exhaust flange

stud

Exhaust flange

gasket

Crankshaft lock

washer

Crankshaft nut

JUNE -- 1968 IBM CODE 480 1006

Page 29: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

IGNITION

310._,

309 e O508

5_: T.O

311"oS1S

$

5]6517 ,e,

284 555

?9,-A

ITEM PART

No. No.

7 H.P.

L-284 402 4006

L-286 402 4013

L-288 402 4017

L-289 402 7016

L-290 402 7016

L-291 402 4025

L-294 402 4029

L-297 402 4033

L-298-A 402 0038"

L-298-B 402 4024

L-298-C 402 4002

L-299 402 4036

L-300 402 4038

L-301 402 7016

L-302 402 4046

L=303 402 4049

L-304 402 4050

L-306 i402 7016

ITEM I PARTNo. No.

8 H.P.

P-284 402 4009

P-286 402 4016

P-288 402 4018

P-289 402 4022

P-290 402 4024

i

P-291 402 5001

P-292 402 4027

P-293 402 0015

P-294 402 4030

P-297 402 4034

P-298 402 2053

P-299 402 4037

P-300 402 4040

P-301 402 4024

P-302 :402 4048

L-303 402 4049

L-306 402 7016

IDESCRIPTIObi

Flywheel dynamo

magneto unit

Armature plate

Magneto ring

Armature plate

washer

Armature plate

lock washer

Armature plate

bolt

Flywheel bolt

Lock washer

Magneto ho_sing

Fan

Nut

Fan bolt

Lock washer

Nut

Armature plate

only

Ignition coil

Lock washer

Bolt

Pivot pin

Contact and

breaker point

set

Contact breaker

shim .1 mm

IITEM I PART ITEM PART

No. I No. No. No.

7 H.P. 8 H.P.

:L-306-A 402 7016 L-306-A 402 7016

L-307 402 7016 L-307 402 7016

L-308 402 7016 L-308 402 7016

L-309 402 7016 L-309 402 7016

L-310 402 7016 L-310 402 7016

L-311 402 7016 L-311 402 7016

L-312 402 7016 L-312 402 7016

L-315 402 4059 P-315 402 4061

i

L-316 t 402 7016 L-316 402 7016

L-317 402 7016 L-317 402 7016]

L-318 ! 402 4066 L-318 402 4066

L-319 402 4067 P-319 402 4068

L-320 402 4069 P-320 402 4070

_L-321 402 4071 L-321 402 4071

L-323 402 4073 P-323 402 4074

L-324 402 4076 L-324 402 4076

L-327 402 4077 L-327 402 4077

L-329 402 4083 P-329 492 4084

L-330 402 4085 L-330 402 4085

L-331 402 4086 L-331 402 4086

L-332 402 0064 L-332 402 0064

L-333 402 0015 L-333 402 0015

L-335 402 4088 P-335 402 4089

DESCRIPTION

Contact breaker

shim .05 mm

Spring clip

Washer

Lock washer

Bolt

Bolt

Washer

Shorting button

cable

Lock washer

Nut

Shorting button

Condenser

without cable

Condenser cable

Lubricating wick

IgnKion cable

Spark p_ug

protector

Spark plug

Lighting coil

Light plug

female

Light plug male

Isolating washer

Lock washer

Stud

B.S.L. 20 R. - 1963 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 24 - A JUNE -- 1968 IBM CODE 480 1006

Page 30: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

343 b

337338 362 0

350 351

354 353

\ 3ssTL3ss

_ 0 _ 344 9

357359--_

ITEM

No.

7

L-336

L-337

L-338

L-339

L-343

L-343-A

L-343-B

L-343-C

L-344

L-345

L-346

PART

No.

H.P.

402 5002

402 0015

402 2053

402 5005

402 5006

402 5006

402-5007

402 5001

402 4127

402 5013

402 5016

ITEM

No.

8

P-336

L-337

L-338

L-339

L-343

L-343-A

L-343-B

L-343-C

L-344

L-345

L-346

I PARTNo.

H.P.

402 5003

402 0015

402 2053

402 5005

402 5006

402 5006

402 5007

402 5001

402 4127

402 5013

402 5016

DESCRIPTION

Starting pulley

Lock washer

Nut

Re-wind starter

complete

Re-wind starter

flange

One piece starter

housing

Starter housing

cover

Housing cover

bolt

Bolt

Rope sheave

complete

Rope bolt

ITEM PART

No. No.

7 H.P.

L-347 402 5017

L-347-Ai402 5018L-347-B 402 5019

L-348 402 5022

L-350 i402 5024

L-351 i402 5025

L-352 402 4024

L-353 !402 5001

L-354 :402 5026

L-355 !402 5027

L-356 402 5028

L-357 402 5029

L-358 402 5030

L-359 402 5031

L-360 402 5032

L-361 402 5033

I!L-362 402 5034

ITEM ] PARTNo. No.

8 H.P.

L-347 402

L-347-A 402

L-347-B 402

L-348 402

L-350 4O2

L-351 4O2

L-352 402

L-353 402

L-354 402

L-355 402

L-356 402

L-357 402

L-358 402

L-359 402

L-360 4O2

L-361 4O2

L-362 402

5017

5018

5019

5022

5024

5025

4024

5001

5026

5027

5028

5029

5030

5031

5032

5033

5034

DESCRIPTION

Rope with grip

Rope

Starter grip

Re-wind spring

Plug

Rope guide

Lock washer

Bolt

"D" washer

Friction washer

Pivot arm

Pawl

Pawl spring

Pawl spring stop

Friction spring

Washer

Circlip

B.5.L. 20 R. - 1963 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5- 25- A JUNE -- 1968 IBM CODE 480 1006

Page 31: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine
Page 32: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

PARTS SECTION

B. S. L. 22 R.

Model 1964

Page 33: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine
Page 34: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

PARTS SECTION

B. S. L. 22 R.

Model 1964

PRINTED IN CANADA

BOMBARDIER LTD.

5- 26 - A JUNE -- "_968 IBM CODE 480 1006

Page 35: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

SPARE PARTS LIST

Follow the instructions given below for quick and accurate identification

of parts.

A Establish if your SKI-DOO is model AR, BR or R'D.

Model AR has the 165 c.c. engine with 5%" drive pulley.

Model BR has the 250 c.c. er_gine with 71/2"drive pulley.

Model RD has 2 tracks and the 250 c.c. engine.

B _ Select the reference number on the parts illustration.

C -- Using the same basic number, locate, in the parts list below the

illustration, the complete part number and part name.

D -- The columns headed AR, BR and RD indicate which

parts apply to each model and the quantity required per unit.

E -- The Rotax engine is covered in this manual.

£.S,L. 20 R. - 1963 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5- 27 - A JUNE -- 1968 JBM CODE 480 1006

Page 36: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

DRIVE

5

O3

3

1575

8

\I0\

18

15--

10 11 12 13

19

ITEM

No.

SK-1

SK-2

SK-3B

SK-3C

SK-1606

SK-5A

SK- 1565

SK-1575

SK-1564

SK-8

SK-8A

SK-9

PART

No.

570 0002

570 0003

504 0003

504 0004

504 0020

570 0403

570 0407

504 0016

386 6019

386 6022

504 0005

504 0006

300 4084

38O 9024

391 0025

406 0001

405 0001

DESCRIPTION

TRACK

Track

Track insert

DRIVE

Chain case

Chain case

Chain case shim

Cover

Chain case gasketChain case "U" clamp]

1

Stop nut IChain case nut J

Chain tensioner jChain tensioner ITensioner bolt

Nut

Washer

Tensioner O ring

Tensioner bearing cone

ITEM

No.

SK-12 405 0002

SK-77-A 405 4004

SK-1582-A 504 1015

SK-1583-A 504 1017

SK-13 406 3001

SK-14 504 0007

SK-15-B 412 1003W-1112 1 412 6001SK-16-A J 504 00t2

SK-17-A 405 4002

SK-18-A I 581 1017SK-19-A 501 0002

SK-19-B 501 0006

SK-20 570 0101

SK-21 501 0005

SK-22-A 320 1062

386 6013

SK-1580 / 501 0007

SK-1579 / 300 0000

3_.2__0019

PART

No.DESCRIPTION

Tensioner bearing cup

Tensioner bearing

Outer bearing sleeve

Inner bearing sleeve

Oil seal

Chain drive sprocket

Driving chain

Connecting link

Chain driven sprocket

Drive axle bearing

Drive axle bearing seal

Drive axle

Drive axle

Drive sprocket (rubber

Drive sprocket flangeSprocket bolt

Nut

End bearing housing

End bearing housingbolt

Lockwasher j

B.$.L. 22 R. - MODEL 1964 BOMBARDIER LTD.

PRINTED IN CANADA 5 - 28 - A JUNE -- 1958 IBM CODE 480 1006

Page 37: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

WHEELS AND SUSPENSION

23

g

32

{

24

35

36

33 25 26 27

7

2o

18 17

,o38 39

21

@41

27

J

@

ITEM

No.

SK-23-B 502

SK-24-A 5"03

SK-17-A 405

SK-25 502

SK-26-B 570

SK-27-A 502

SK-27-B 502

SK-20 570

SK-21 501

SK-18-A 581

SK-22-A 320

386

SK-32 -A 502

SK-7 300

392

SK-33-A 502

SK-34-A 503

SK-35-A 503

SK-34-B 503

SK-35-B 503

PART

No.

0002

0002

4002

0003

0203

00O5

0005

0101

0005

1017

1062

6013

0008

8043

0022

0010

0006

0010

0007

0011

DESCRIPTIONQUANT.

AR BRIRD

WHEEL

Wheel support 6 6 12

Rear hub 1 1 2

Wheel bearing 14 14 28

Leather seal 12 12 24

Wheel tire 12 12 24

Wheel flange inner 12 12 24

Wheel flange outer 12 12 24

Rear sprocket 2 2 4

Rear sprocket flange 2 2 4

Rear bearing seal 2 2 4

Wheel bolt [26 126 252

Nut [26 126 252

SUSPENSION

Cross shaft 3 3 6

Bolt 6 6 12

Lockwasher 6 6 12

Suspension spring 6 6 12

Adjuster bracket R.H. 1 1

Adjuster bracket L.H. l 1

Adjuster bracket inside

R,H. 1

Adjuster bracket inside i

L.H. I 1

ITEM

No.

SK-34-C 503

SK-35-C 503

SK-36 309

SK-36-A 309

SK-37 503

386

SK-37-A 503

336

SK-38 300

386

391

SK-1581 503

SK-39-A 503

SK-40-B 300

386

SK-40-A 503

SK-41-AR 503

SK-41-AL 503

SK-42-AR. 503

SK-42-AL 503

PART

No.

0008

0012

8004

8001

0027

6022

0028

6022

0041

6022

0023

0026

0014

0047

6022

0016

0021

0019

0025

0023

QUANT.

DESCRIPTION AR BR RD

Adjuster bracket R.H. 1

Adjuster bracket L.H. 1

Adjusting screw 2 2 2

Adjusting screw"

(center) 2

Adjusting eye bolt 2 2 2

Nut 2 2 2

Adjusting eye bolt 2

Nut (center) 2

Positioning bolt 2 2 4

Nut 2 2 4

Washer 2 2 4

Adjusting screw buffer 2

Adjuster sleeve 2 2 4

Adjuster bolt 2 2 4

Nut 2 2 4

Spring retainer washer 2 2 4

Adjuster link plate

R.H. 1 1 2

Adjuster link plate

L.H. 1 1 2

Link plate spring R.H. 1 1 2

Link plate spring L.H. 1 1 2

B S.L. 22 R. - MODEL 1964

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 29 - A JL.;N¢ -- 1958 IBM CODE 480 ]006

Page 38: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CONTROL PARTS - AR-BR

L 5;g::V_ 46-A 55-C48-D l

46-B

50-C_ __ ,6,

t44-D

43-B

60---_

58 _e

toI.A

-, 50-E 4

57.A-_._1576---_

1

59-A--

63

_64

C)-_66

%t

63

f67

ITEM PART

No. No. DESCRIPTION

SK-43-B

SK-44-D

SK-1593

SK-50-E

SK-50-L

SK-50-K

SK-50-C

SK-46-A

SK-46-B

SK-49

SK-48-D

SK-52-B

SK-53

SK-54

SK-55-C

SK-58

SK-1585

SK-59-A

SK-60

SK-61-A

505 0002

380 6019

5O5 0040

505 0020

'505 0017

371 0011

505 0016

505 0013

570 0502

505 0011

300 0083

386 6024

3O9 8002

386 6022

5O6 OOO4

414 0127

560 6001

392 0026

408 2001

I 508 0014414 0109

391 0025

371 0031

506 0022

506 0018

506 0017

389 8016

380 6024

506 0023

506 0043

506 0044

SKI

Runner shoe

Nut

Ski runner

Spring slider cushion

Spring pin

Co:ter pin

Main leaf spring

Auxiliary leaf spring 18"

Rebound leaf spring

Spring coupler

Coup_er bolt

Nut

Ski leg bolt

Nut

Ski leg

Upper coil spring

Upper ski leg bolt

Lockwasher

Ski leg grease fitting

:STEERING

Steering arm

Spring

Tie rcd spring washer

Cotter pin

Lower tie rod

Tie rod end R.H.

Tie rod end L.H.

Nut

Nut

Tie rod swivel

Steering rod

Center tie rod

B.S.L.. 22 R. - MODEL 1964

PRINTED IN CANADA

QTY. ITEM

AR !BR No.

SK-62

2 2

2 2 SK-62-A2 2

2 2

2 2 SK-63-D

2 2 SK-63-B2 2

2 2 SK-642 2

, 2 2

4 4SK-65-C

4 4SK-1594

2 2SK-1602

2 2SK-66-C

2 2SK-67-A

2 2SK-1558

2 2SK-67-B

2 2SK-68-B

2 2SK-68-C

2 2 SK-1591

3 3

3 3

3 3

1 1 SK-1527-B

1 1 SK-1528

2 2 SK-1530-A

2 2 SK-1553

2 2 SK-1554

1 1 SK-1594

1 1 SK-1602

1 I SK-1555-A

SK-1601

BOMBARDIER LTD.

5 - 30 - A

PART

No. DESCRIPTION

300 0001

386 6019

391 0023

300 0003

386 6019

391 0021

5O6 OO3O

506 0029

414 0002

510 0003

409 0012

41_ 0082_414 0063

,414 0008'510 0001

414 0009

510 0010

321 7061

385 1013

392 0014

506 0040

390 9001

507 0004

507 0006

507 0009

507 0014

510 0004

409 0012

414 O082

507 0019

507 0023

Handle bar attaching bolt

Nut

Washer

Handle bar attaching bolt

Nut

Washer

Handle bar

Steering shaft sleeve

(Lower)

Handle bar grip

THROTTLE

Throttle cable

Throttle cable: clip

i Throttle cable protectorThrottle cable housing

Throttle return springReturn spring bracket

Throttle return spring

Throttle cable housing clip

Housing clip bolt INut I

Lockwasher

Throttle and brake lever

Rivet

BRAKE

Brake handle with lining

Brake lining

Brake bracket hinge pin

Cable housing clip

Brake cable

Brake cable clip

Brake cable protector

Brake cable housing

Brake return spring

JUNE -- 1968 IBM CODE 4

QTY.

AR I BR

l 1

1 ]

1 1

1 1

1 1

1 1

1 1

1 1

2 2

1 1

2 2

1 1

1 1

1

1

1

1 1

1 i

1 1

l 1

2 2

2 2

1 1

1 1

1 1

1 1

I 1

2 2

1 i

1 1

1 1

Page 39: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CONTROL PARTS - RD

t48-E

1561

t44-E

1]

66-D

51 1559

ITEM

No.

SK-43-B

SK-44-E

SK-1593

SK-1599

SK-1600

SK-1574

SK-50-E

SK-50-L

SK-50-M

SK-50-K

SK-50-N

SK-50-C

SK-46-A

SK-46-C

SK-49

SK-48-E

SK-] 561

PART

No.

505 0002

380 6019

505 0004

505 0020

570 0501

505 0022

517 0070

505 0017

371 001]

505 0016

1505 0014505 0013

505 0015

570 0502

505 0011

300 8084

J386 6024

309 80O2

!386 6022

506 0005

506 0039

DESCRIPTION

SKI

Runner shoe

i NutSki runner

Ski slider cushion

Ski front retaining cable

Retaining cable union link

Ski runner chain clamp

Spring pin

Cotter pin

Main leaf spring

First auxiliary leaf spring 23"

Second auxiliary leaf spring 18"

Third auxiliary leaf spring 13"

Rebound leaf spring

Spring coupler

Coupler bolt

Nut

Ski attaching bolt

Nut

STEERING

ISki-leg

Steering shaft bracket jJ

QTY.ITEM PART

No. No. DESCRIPTION

SK-62

1

1 SK-63-E1

SK-16071

SK-641

_ SK-1586

i SK-511

SK-15591

1

1SK-65-A

lSK-1594

1SK-1602

1SK-66-D

1SK-67-A

2SK-68-B

2SK-68-C

1

1

SK-1591

300 000l

386 6019

391 0023

506 0031

506 0029

414 0002

300 0046

392 0022414 0172

5O6 OO38

510 0002

409 0012

414 0082

510 0007

414 0008

510 0010

321 7061

385 ]013

392 0014

506 0040

390 9091

Handle bar attaching bolt

Nut

Washer

Handle bar

Steering shaft sleeve (lower)

Handle bar grip

Handle bar bolt

Lockwasher

Steering shaft upper spring ]

Steering shaft upper bushing!

THROTTLE

Throttle cable

Throttle cable clipThrottle cable protector

Throttle cable housing

Throttle return spring

Throttle cable housing clip

Housing clip bolt

Nut

Lockwasher

Throttle lever

Rivet

QT_

B.S.L. 22 R. - MODEL 1964

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 31 - A JUNE -- ]968 IBM CODE 480 1006

Page 40: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

TRANSMISSION

7o

59

81

71

8O

1

i

85_

72-A

75

ITEM

No.

SK-69 581

SK-69-A 581

SK-1603 406

SK-1584 504

SK-70 381

371

SK-70-A 504

SK-72-A 504

SK-72-C 504

SK-1577 386

SK-1595 504

SK-1596 504

SK-1580 501

SK_-17-A 405

SK-18-A 581

PART

No.

1009

3004

0002

1018

2028

0011

0015

1003

1005

6019

1019

1021

0007

4002

1017

DESCRIPTION

TRANSMISSION

Driven pulley ass'y

Driven pulley ass'y

Driven pulley "O" ring:

Driven pulley shaft

lock ring

Shaft nut

Cotter pin

Shaft washer

Driven pulley pressure

spring

Driven pulley pressure

spring

Plate bolt nut

Driven pulley shaft

support

Support outer plate

End bearing housing

Support plate bearing

Bearing seal

QUANT. ITEM

AR BR RD No.

SK-1579

1 I

1 SK-731

2

1 1 1

1 1 1

1 1

SK-75-E

SK-75-F

SK-77-A

SK-78-A

SK-79-B

SK-79-C

SK-80-C

SK-80-D

SK-81 -B

1 1

SK-81-C1

1 SK-82-A1

1 i SK-85

1 SK-85-A

PART

No.

300 0000

392 00!9

504 1022

372 1123

504 2005

504 2006

405 4O04

504 2012

414 0012

414 0013

504 2015

504 2016

504 2021

5O4

300

57O

57O

2022

0152

0409

0410

QUANT.DESCRIPTION

AR BR RT

Support outer plate

bolt 8

Lockwasher 1 - 1 8Spring seat and

cotter pin 1 1

Drive pulley inner half 1

Drive pulley inner half 1 1

Clutch bearing 1 1 1

Clutch spring seat 1 1 1

Clutch release spring 1

Clutch release spring 1 1

Drive pulley outer half 1

Drive pulley outer hall 1 1

Centrifugal governor

ass'y 1

Centrifugal governor

ass'y 1 1

Centrifugal governor

bolt 1 1 1

Drive belt 1 1

Drive belt 1

B.S.L. 22 R. - MODEL 1964

PRINTED IN CANADA

BOMBARDIER LTD.

5- 32- A JUNE -- 1968 IBM CODE 480 1006

Page 41: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM

No.

SK-93-D

SK-93-E

SK-95-B

SK-94-A

SK-94-B

SK-1566

SK-1567

SK-I568

SK-1569

SK-6

SK-97-B

SK-1545-B

SK-86-G

SK-86-E

SK-88-A

SK-89

SK-91-S

SK-91-P

SK-91-T

SK- 1604

SK-1605

SK-114-A

SK-119

SK-1548-1_

SK-117-A

PART

No.

512 0009

512 0010

570 1201

512 0016

512 0017

512 0025

512 0026

512

512

300

380

392

300

380

392

300

380

0027

0028

0041

7022

0022

0045

7022

0022

0048

7022

414 0130

513 0035

414 0014

408 0002

514 0017

514 0014

514 0018

514 0021

514 oo17

410 6002

410 6006

515 0017

410 6005

DESCRIPTION

ENGINE

Engine support

Engine support.

Engine support

insulator kit

Engine bracket

Engine bracke_

Engine bracket bushin

%,,

Engine bracket bushin_

7/8"i

Engine bracket bushing

11/8"

Engine bracket bushing

i/2"

Engine bracket bolt

Nut

Lockwasher

Engine brackeL bolt

Nut

Lockwasher

Engine bracket bolt

Hex nut

FUEL

Fuel line

Fuel line adapter at

tank

Fuel tank cap

Fuel tank drain plug

EXHAUST

Muffler pipe spring

Muffler pipe

Muffler pipe

Muffler pipe spring

seat

Muffler pipe spring

ELECTRICAL

Headlamp ass'y

Sealed beam

Headlamp base

washer

Tail lamp

Q_NT.

IAR I Bt

2

I111

411

i

14

!2

2

4

4

4

2

2

2

2

2

28"128" 31

1 1

1 1r

1 1

1 1 b

1 1

1

1

1 1 1

1 1 1

1 1

1 1 1

ITEM PART

No. No.

SK-114-B 410 9004

SK-114-C 355 0010

SK-117-B 410 9011

SK-118-B 410 5005

SK-101-E 517 0002

SK-101-D 517 0001

SK-102-A 363 0034

SK-102-B 321 7003

385 8007

SK-103-B 517 0008

SK-103-C 517 0009

SK-1570 571 1710

SK-1570-A 571 1711

SK-102-C 321 7041

385 7011

SK-1571-A 389 8010

SK-1572 517 0065

SK-1590 571 1705

SK-105 517 0013

SK-105-A 517 0014

SK-105-B 517 0015

SK-105-C 517 0016

SK-106-C 517 0023

SK-106-D 517 0024

SK-106-A 517 0021

SK-106-B 517 0022

SK-1587 300 0004

386 6019

SK-1588 414 0079

SK-1589 324 8061

385 1013

SK-1589-A 321 6061

385 1013

SK-1573 517 0066

SK-1563 300 0006

38O 6019

392 0019

SK-107-E 517 0032

SK-107-F 517 0034

DESCRIPTION

Headlamp ring

Headlamp ring screw

Tail lamp lens

Tail lamp bulb

BODY

Windshield

Windshield

Windshield screw

Windshield bolt

Nut

Windshield moulding

Windshield moulding

Front hood

Front hood

Hood screw

Nut

Hood nut

Compartment door

hinge rod

Compartment door

Seat cushion ass'y

Seat cushion ass'y

Seat cushion

leatherette

Seat cushion

leatherette

Back rest cushion

leatherette

Back rest cushion

leatherette

Back rest cushion ass'y

Back rest cushion ass'y

Back rest bolt

Stop nut

Seat hinge

Seat hing e bolt

Nut

Seat hinge bolt

Nut

Ski holder

Ski holder bolt

Nut

Washer

Pulley guard

Pulley guard

QUANT.

B 5.L. 22 R. - MODEL 1964

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 33 - A JUNE -- 1968 IBM CODE 480 1006

Page 42: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CARBURETOR

46

6

I1\

\ ii

/

B.S.L. 22 R. - MODEL 1964

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 34 - A JUNE -- 1968 IBM CODE 480 1006

Page 43: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM PART ITEM PARTDESCRIPTION DESCRIPTION

No. No. No. No.

SK-1532

T-1

T-2

T-3

T-4

T-5-A

T-6-A

T-8

T-9

T-10

T-II

T-12

T-13-A

T-14

T-15

T-16

403 0005

404 0001

404 0010

404 0012

404 0014

404 0016

404 0023

404 0029

404 0030

404 0032

404 0034

404 0038

404 0041

404 0042

404 0045

404 0047

T-17 404 0049

T-18 404 0050

T-19 404 0051

T-20 404 0052

T-21 404 0053

T-22 404 0056

T-23 404 0057

T-24 404 0059

T-25 404 0064

Carburator assembly

Body

*Body channel welch plug

Choke friction plug

Choke friction spring

Choke shaft and lever

Choke shutter

Diaphragm chamber drain screw

Diaphragm gasket

*Diaphragm

Diaphragm cover

Flange gasket

Fuel pump gasket

*Fuel pump diaphragm

Fue] pump body

Fuel pump body screw and

lockwasher

*Fuel strainer screen

Fuel strainer cover gasket

Fuel strainer cover

*Fuel strainer cover ret. screw

*Idle adj. screw

*Idle adj. screw spring

Idle adj. screw washer

Idle adj. screw packing

*Idle speed regulating screw

T-26

T-27

T-28

T-29

T-30

T-31

T-32-A

T-33

T-34

T-35

T-36-A

T-37

T-38

T-39

T-40

T-41-A

T-42

T-43

T-44

T-45

T-46-A

T-47

T-48-A

T-49-A

404 0067

404 0069

4O4 0071

404 0074

404 0078

4O4 0081

404 0084

404 0056

404 0057

404 0059

404 0086

404 0090

404 0091

404 0992

404 0093

404 0095

404 0102

404 0105

404 0106

404 0107

404 0113

404 0028

404 0118

404 0124

*Idle speed regulating screw spring

*Inlet control lever

*Inlet control lever pinion screw

*Inlet needle, seat and gasket

Inlet seat gasket

*Inlet tension spring

*Main adj. screw

*Main adj. screw spring

Main adj. screw washer

Main Adj. screw packing

Nozzle check valve

Throttle ]ever arm

*Throttle lever ret. screw and

lockwasher

*Throttle lever ret. washer

*Throttle lever ret. nut

Throttle shaft and lever

Throttle shaft clip

Throttle shaft clip lockwasher

Throttle shaft clip ret. screw

*Throttle shaft return spring

Throttle shutter

"Throttle shutter screw

"Gasket and packing set

Repair parts kit

* indicates contents of Repair Parts Kit.

BS.L. 22 R. - MODEL 1964

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 35- A JUNE -- 1968 IBM CODE 480 1006

Page 44: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CRANKCASE

ITEM I PARTNo. No.

165 c.c.

L-1-A 402 0002

L-3 402 0006

L-44-A 402 0033

L-5-A 402 0012,L-6 402 0015

L-12 402 1014

L-18 402 0019

L-19 402 0020

L-20-A 402 0022

L-21 402 0025

L-22 402 0026

L-24 402 0027

P-32 402 0018

ITEM

No.

250

P-1

P-3 402

P-4 402

P-5 402

P-6 402

P-7 402

P-I',: 402

L-I_ 402

L-19 402

P-20 402

L-21 402

L-22 402

P-24 402

P-30 402

P-32 402

PART

No. DESCRIPTION

C.C.

402 0003

0007

0009

0014

0016

0018

1015

0019

0020

0023

0025

0026

0028

0030

0018

Crankcase

complete

Crankcase bolt

Crankcase bolt

Crankcase gasket

Lock washer

Hex. nut

Crankcase dowel

tube

Oil drain sealing

washer

Oil drain screw

Engine base stud

Lock washer

Nut

Ignition cable

grommet

Cylinder stud

Nut

ITEM I PARTNo. N ^

165 c.c.

L-43 402 0031

L-55 402 0042

L-56 402 2036

L-58 402 2053

'L-59 402 0048

!L-60 402 0040

!L-62 402 0058

_L-68 402 0059

L-69 402 0060

L-337 I 402 0015

L-338 402 2053

L-363 i 402 0073

I

L-384 402 0074

ITEM

No.

25O

P-52

P-54

P-55

P-56

P-5B

L-60

L-62

L-69

L-337

PARTDESCRIPTION

No.

C.C,

402 0037

402 0040

402 0044

402 0030

402 0018

402 0040

402 0058

402 0060

402 0015

Cylinder head

washer

Sealing ring

Screw

Fan cowl complete

Fan cowl stud

Fan cowl nut

Fan cowl baffle

Bolt

Fan cowl shield

Rubber sleeve

Ignition cable

clamp

Lock washer

Nut

Distance sleeve,

engine base

Stud holding

cy]inder

B.S,L, 22 R. - MODEL '1964

PRINTED IN CANADA

BOMBARDIER LTD.

5- 36. A Jt'NS -- '1968 _BM CODE 480 1006

Page 45: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CRANKSHAFT AND PISTON

3P ,47 6 32¢1 _ . , .

36a _) "

--13 1.4/_1L-f \ 11 ,._

26 2529

B.S.L, 22 R. - MODEL I964

PRINTED IN CANADA

BOMBARDIER LTD.

5- 37- A JUNE -- 1968 IBM CODE 480 1006

Page 46: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM INo.

165

P-6

L-8

L-9

L-II-A

PART

No.

C.C.

402 0016

402 1001

402 1004

402 1011

I

402 1016

402 1017

402 1018

402 1019

402 1020

402 1021

402 1022

402 1028

402 1032

402 1009

402 1038

402 1042

402 0018

ITEM

No.

P-6

P-8

P-11

P-13

l, P-13-2

P-13-B

P-13-C

P-14

P-15

P-16

P-25

P-26

P-28

P-29

P-32

f PARTNo.

250 c.c.

402 0016

402 1002

402 1005

i402 1012

402 1023

402 1024

402 1025

4O2 1026

i

402 1029

402 1032

402 1010

402 1035

402 1036

402 1040

402 1043

1402 0018

L

DESCRIPTION

', Lock washer

Crankshaft oil

seal

Crankshaft

bearing

Crankshaft sleeve

Crankshaft shim

.2 mm

Crankshaft shim

.3 mm

Crankshaft shim

.5 mm

Crankshaft shim

1.0 mm

Crankshaft shim

.2 ram

Crankshaft shim

.4 mnl

Crankshaft shim

.8 mm

Crankshaft shim

,15 mm

Crankshaft

complete

Connecting rod

bushing

Crankshaft key

Cam spring

washer

Breaker cam

spring

Crankshaft lock

washer

Crankshaft nut

Exhaust flange

nut

ITEM[ PARTNo. No,

165 c.c.

L-33-A 402 1044

L-34-A 402 1060

P-35 402 1066

L-36-A 402 1081

L-37-A 402 2005

L-38-A 402 2010

P-41-A 402 2021

P-42-B! 402 2029

402 2037

402 2043

402 0015

402 2053

402 2054

402 3005

402 3010

402 2060

ITEMNo.

25O

P-33

P-34

P-35

P-36

P-37

P-38

P-41-A

P-42

P-43

P-44

P-45

P-46

P-47

P-48

L-337

L-338

P-364

P-366

L-387

L-368

L-385

PARTDESCRIPTION

No.

C.C.

402 1054

402 1061l

1402 1066

j402 1074I

402 2006

402 2011

202 2021

402 2028

402 2034

i402 2035

i'402 600!

402 6002

f402 2037

402 2043

402 0015

402 2053

402 1087

i402 2054

402 3005

402 3010

402 2060

Piston complete

with rings

Piston pin

Circ!ip

Piston ring

Cylinder flange

gasket

Cylinder

Intake flange

stud

Cylinder head

Cylinder head

washer

Cylinder head

b6lt

De-compressor

., sealing ringDe-compressor

Exhaust flange

stud

Exhaust flange

gasket

Lock washer

Nut

Breaker cam

complete

Isolating flange

Silencer adapter

Air intake silen-

cer complete

Muffler complete

J

BS.L. 22 R. - MODEL 1964

PRINTED IN CANADA

BOMBARDIER LTD,

5- 38 - A JUNE -- 1958 IBM CODE 480 1006

Page 47: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

IGNITION

5'il T

31 ?t°o

,16 _"

517 e

307 _ 30213O6.'@@

,03

5_5 ¢

318

250 cc ENGINE

I

284

289-Q '_290-0 .I 337 288

791-A zvz

369 3S5

_3000 ! 373 I

320 _ 374J

g

_ 301

,29 _-,02a 3,0 o,$4

I F

165 cc ENGINE

J

298 c

\ 98b

784 $ 0

291--_ 337

375

I

297 298a

B.S.L. 22 R. - MODEL 1964

PRINTED IN CANADA

BOMBARDIER LTD,

5 - 39 - A JUNE -- 1968 IBM CODE 480 1006

Page 48: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

IITEM PART

i No. No.

165 c.c.

L-284 402 4006

L-286 402 4013

L-288 402 4017

L-289 402 7016

L-290 402 7016

L-291 402 4025

L-294 402 4029

L-297 402 4033

L-298-A 402 0038

L-298-B 402 4024

L-298-C 402 4002

L-299 402 4036

L-300 402 4038

L-300-A 402 4039

L-301 402 7016

L-302 402 4046

L-302-_ 402 4047

L-303 402 4049

L-304 402 4050

L-306 I 402 7016

L-306-1 402 7.016

L-307 402 7016

L-308 402 7016

L-309 402 7016

L-310 402 7016

L-311 402 7016

L-312 402 7016

ITEM PART

No. No.

250 c.c,

P-284

P-286

P-288

P-289

P-290

P-291

P-292

P-294-_

P-297

P-299

P-300

P-30I

P-302

P-302

L-303

L-304

L-306

L-306-A

L-307

L-308

L-309

L-310

L-311

L-312

402 4009

402 4016

402 4018

402 4022

402 4024

402 5001

402 4027

402 4105

402 4034

402 4037

402 4040

402 4024

402 4048

402 4048

402 4049

402 4050

402 7016

402 7016

402 7016

402 7016

402 7016

402 7016

402 7016

402 7016

J

DESCRIPTION

Flywheel dynamo

magneto

unit complete

Armature plate

complete

Magneto ring

Armature plate

washer

Armature plate

lock washer

Armature plate

bolt

Flywheel bolt

Magneto housing

Fan

Fan bolt

Lock washer

Nut

Armature plate

only

Ignition coil

Protection cap,

ignition coil

Lock washer

Bolt

Bolt

Pivot pin

Contact and

breaker

point set

Contact breaker

shim .l mm

Contact breaker

shim .05 ram

Spring clip

Washer

Lock washer

Bolt

Bolt

Washer

ITEM ] PART

No. ] No.

165 c.c.

L-315 402 4059

L-316 402 7016

L-317 402 7016

L-318 402 4066

L-319 402 4067

L-320 402 4069

L-321 402 4071

L-322 402 4072

L-323 402 4073

L-324 402 4076

L-327 402 4077

!402

L-329 402 4083

L-330 4085

L-331 402 4086

L-332 402 0064

L-333 402 0015

L-334 402 4087

L-335 402 4088

L-337 402 0015

L-338 402 2053

L-373 402 4097

L-374 402 4099

L-375 402 4076

L-376 402 4100

L-383 402 0035

ITEM PART

No. No.

250 c.c.

P-315

L-316

L-317

L-318

P-319

P-320

L-321

L-322

P-323

P-324

L-327

P-329

L-330

L-331

L-332

L-333

L-334

P-335

L-337

L-338

P-369

P-370

P-371

P-372

L-373

L-374

L-375

L-376

402 4061

402 7016

402 7016

402 4066

402 4068

402 4070

402 4071

402 4072

402 4074

402 4076

402 4077

402 4084

402 4085

402 4086

402 0064

402 0015

402 4087

402 4089

402 0015

402 2053

402 4091

402 4092

402 4094

402 4095

402 4097

402 4O99

402 4076

I 402 4100

I

DESCRIPTION

Shorting button

cable

Lock washer

Nut

Shorting button

Condenser

without cable

Condenser cable

Lubricating wick

Pivot, lubricating

wick

Ignition cable

Spark plug

protector

Spark plug

Lighting coil

Light plug

female

Banana plug,

light connection

Isolating washer

Lock washer

Cable eye

Stud

Lock washer

Nut

Spring washer

Centrifugal

weight

Centrifugal

weight bolt

Centrifugal

weight spring

Rubber grommet

Silicone grommet

Spark plug, pro-

tector complete

Shorting button

protection cap

Sealing ring

B.S.L. 22 R, - MODEL "_964

PRINTED IN CANADA

BOMBARDIER LTD,

5 - 40- A JUNE -- 1968 IBM CODE 480 1006

Page 49: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

REWIND STARTER

ITEM

No.

165

L-336

L-337

L-338

L-344-A

L-345-A

L-346

L-347

L-347-A

L-347-13

L-348

L-354

L-355

L-356

L-357

PART

No.

C._°

402 5002

402 0015

402 2053

402 5011

402 5014

402 5016

402 5017

402 5018

402 5019

402 5022

402 5026

402 5027

402 5028

402 5029

ITEMNo.

25O

P-336

L-337

L-338

L-344-A

L-345-A 402

L-346 402

L-347 402

L-347-A 402

L-347-B 402

L-348 402

L-354 402

L-355 402

L-356 402

L-357 402

PART INo. I DESCRIPTION

C.C.

402 5003

402 0015

402 2053

402 5011

5014

5016

5017

5018

5019

5022

5026

5027

5028

5029

Starting pulley

Lock washer

Nut

Bolt

Rope sheave

comp]ete

Rope bolt

Rope with grip

Rope

Starter grip

Rewind spring

"D" washer

Friction washer

Pivot arm

Pawl

ITEM PART

No. No,

165 c.c.

L-358 402 5030

L-359 402 5031

L-360 402 5032

L-361 402 5033

L-362 402 5034

L-377 402 5005

L-378 402 5035

i

L-379 ! 402 5036

L-380 402 5037

L-381 402 5038

L-382 402 5039

ITEM I PARTNo. No.

250 c.c.

L-358

L-359

L-360

L-361

L-362

I L-377

L-378

L-379

L-380

L-381

L-382

I402 5030

402 5031

402 5032

402 5033

402 5034

402 5005

402 5035

402 5036

402 5037

402 5038

402 5039

DESCRIPTION

Pawl spring

Pawl spring stop

Friction spring

Washer

Circlip

Rewind starter

complete

Starter housing

complete

Starter stop

complete

Starter stop screw

Spring guide

Rubber buffer

BOMBARDIER LTD.

5-41 -A

B 5.L. 22 R. - MODEL 1964

PRINTED IN CANADA JUNE -- 1968 IBM CODE 480 1006

Page 50: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

PARTS SECTION

B. S. L. 23 R.

Model 1965

Page 51: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine
Page 52: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

PARTS SECTION

B. S. L. 23 R.

Model 1965

PRINTED IN CANADA

BOMBARDIER LTD.

5 -42-A JUNE -- 1968 IBM CODE 480 1006

Page 53: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

SPARE PARTS LIST

Follow the instructions given below for quick and accurate identification

of parts.

A -- Establish if your SKI-D00 is model Chalet, Olympique or Alpine.

Model Chalet has a 165 c.c. engine with 5_s" drive pulley.

Model Olympique has a 250 c.c. engine with 71/2" drive pulley.

Model Alpine has 2 tracks and a 250 c.c. engine.

B -- Select the reference number on the parts illustration.

C -- Using the same basic number, locate, in the parts list below the

illustration, the complete part number and part name.

D -- The columns headed Chalet, Olympique and Alpine indicate which

parts apply to each model and the quantity required per unit.

E -- The Rotax engine is covered in this manual.

B.5.L. 23 R. - 1965 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5- 43 - A JUNE -- 1966 IBM CODE 480 1006

Page 54: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

TRANSMISSION

5-A 72-C _ _ 156;

14 @ _ 10 8 16,8 I641 _IZ I

,-. @@ °'- °,-_ 13 .

616

] 623

1633 75

B.S.L. 23 R. - 1965 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5-44-A JUNE -- 1968 IBM CODE 480 100

Page 55: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM PART

No. No. DESCRIPTION

SK-3-B

SK-3-D

SK-1565

SK-1564

SK-14

SK-16-A

SK-15-B

SK-1606

SK-1643

SK-1644

SK-1651

SK-1645

SK-1646

SK-1649

SK-1648

SK-1647

SK-5-A

I

504 0003

417 0001

570 0407

386 6022

504 0007

504 0012

412 1003

504 0020

504 0021

504 0022

405 2001

504 0023

101 8005

300 0004

380 6019

300 0005

386 6019

399 8003

570 0403

CHAIN CASE AND

DRIVEN PULLEY

Chain case

Chain case

Chain case gasket

Chain case nut

Drive sprocket 9 teeth

Driven sprocket 26

teeth

Driving chain

Chain case shim

Chain tightener

Tightener sprocket

Tightener sprocket

bearing

Tightener chain pin

Tightener pin clip

Tightener adjuster bolt

Nut

Tightener bolt

Stop nut

Chain case fiber washe

Chain case inspection

cover

i

QUANT.

C IO A

I

1 1

1

I

6

1 1 1

1 1 1

as recluired

1

1

1

I

I 1

l

1

1

1

3

i i l I

B.S.L. 23 R. - 1965 MODEL

PRINTED IN CANADA

ITEM

No.

SK-1575

SK-1575-A

SK-1634

SK-8

SK-11

SK-12

SK-10

SK-13

SK-9

SK-70

SK-70-A

SK-69

SK-69-A

SK-1582-A

SK-1583-t

BOMBARDIER LTD.

5-45- A

PART

No.

504 001{

386 6019

504 0017

3000000

386 6019

504 0005

405 0001

405 0002

406 0001

406 3001

3O0 4084

380 9024

391 0025

381 2028

371 0011

504 0015

581 1009

581 3004

504 1015

504 1017

I QUANT.DESCRIPTION C 0 A

Chain case "U-Clamp" 1 1

Elastic nut 1 1

Chain case support and

foot rest LH 1 1

Foot rest bolt 1 1

Stop nut 1 1

Chain tensioner 1 1

Chain tensioner bearin_

cone 2 2

Chain tensioner bearin_

cup 2 2

Tensioner O ring 1 1

Oil seal 1 1

Tensioner bolt 1 1

Nut 1 1

Washer 1 1

Shaft nut 1 1 1

Cotter pin 1 1 1

Shaft washer 1 1 1

Driven pulley ass'y 1 1

Driven pulley ass'y 1

Outer bearing sleeve 1

Inner bearing sleeve ]

JUNE -- 1968 rBM CODE 48..' I006

Page 56: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM

No.

SK-71

SK-71-A

SK-72-A

SK-73

SK-72-C

SK-1595-._

SK-1653

SK-17-A

SK-18-A

SK-1642

SK-1623

SK-75-G

PART

No.

581 1009

581 3004

504 1003

504 1022

372 1123

504 1005

504 1020

507 0025

380 7022

371 0011

405 40O2

581 1017

300 0001

386 6019

529 0004

504 2007

DESCRIPTIONQUANT. ITEM

C O A No.

Driven pulley ass'y

Driven pulley ass'y

Driven pulley pressure

spring

Spring seat

Cotter pin

Driven pulley pressure

spring

Driven pulley shaft

support plate

Shaft support plate red

Nut

Cotter pin

Shall support plate

bearing

Shaft support plate seal

Support plate bolt

Nut

Adjuster bar

DRIVE PULLEY AND

GOVERNOR

Drive pulley inner half

1 1

1 1

1 1

1 1

1 1

SK-75-E

SK-77-A

SK-78-A

SK-79-C

SK-79-B

SK-80-D

SK-802C

SK-81-C

SK-81-B

SK-82-A

SK-1616

SK-74-B

SK-74-C

SK-85

SK-85-A

SK-107-G

SK-1633

PART

No.

504 2005

405 4004

504 2012

414 0013

414 0012

504 2016

504 2015

504 2022

504 2021

300 0152

504 2023

504 1009

504 1010

570 0409

570 0410

571 1719

414 0154

DESCRIPTION

Drive pulley inner hall

CluLch bearing

Clutch spring seat

Clutch release spring

Clutch release spring

Drive pulley outer halt

Drive pulley outer half

Centrifugal governor

Centrifugal governor

Centrifugal governor

bolt

Pressure lever and

rivets

Transmission aligning

shim .024

Shim .048

BELT AND GUARD

Drive belt

Drive belt

Pulley guard

Pulley guard spring

QUANT.

C O A

1

1 1 1

1 1 1

1 l

1

1 1

1

1 1

1

1 1 1

2 4 4

_s required

_s required

1 1

1

1 1 1

1 1 1

B.S.L. 23 R. - 1965 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 46- A JUNE -- 1968 IBM CODE 480 1006

Page 57: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

WHEELS AND SUSPENSION

_i_l----_iiE-t {{//LI///!

23

27-A26 27 C

2O

_ 38 "

34

22C_ _

1832

35

J1580

®1579

@40-A

©1621

41

39

8.S.L. 23 R.- 1965 MODEL BOMBARDIER LTD.

PRINTED IN CANADA 5 - 47 - A JUNE -- 1968 IBM CODE 480 1006

Page 58: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM

No.

SK-I

SK-2

SK-1620

SK-19-A

SK-19-B

SK-20

SK-21

SK-22-B

SK-18-A

SK-17-A

SK-1580

SK-1579

SK-23-B

SK-26-B

SK-27-A

SK-27-C

SK-28

SK-17-A

SK-22-B

SK-32-A

SK-33-A

SK-7

SK-1621

SK-24-A

PART

No.

570 0002

570 0003

529 0003

501 0002

501 0006

570 0101

501 0005

320 1062

386 6013

581 1017

405 4002

501 0007

300 0000

392 0019

502 0002

570 0203

502 0005

502 0006

408 2001

405 4002

320 1062

386 6013

502 0008

502 0010

300 8043

392 0022

518 0005

503 0002

DESCRIPTION

TRACK

Track

Track insert

Insert block tool

DRIVE AXLE

Drive axle

Drive axle

Drive sprocket

Drive sprocket flange

Drive sprocket bolt

Nut

Drive axle bearing seal 2 2

2Drive axle bearing 2

End bearing housing

End bearing housing

boit

Lockwasher

WHEEL

Wheel support

Wheel tire

Wheel flange inner

Wheel flange outer

QUANT.

L111

.16 _16 32

I--

1 1

I 2

2 2 4

2 2: 4

18 18 36

18 18 36

4

4

2

I!

6i 6i

Wheel flange grease

fitting

Wheel bearing

Wheel bolt

Nut

Cross shaft

Suspension spring

Cross shaft bolt

Lockwasher

Cross shaft bracket

Rear hub

12 124

12 12

12 _12

i2 112

i2 12

72 72

72 72

3 3

6 6

61 6

6 6

6 6

1 1

6

6

12

24

24

24

24!

24F

144

q44

6

12

12

12

6!

2

ITEM

No.

SK-20

SK-21

SK-22-B

SK-17-A

SK-18-B

SK-34-A

SK-34-B

SK-34-C

SK-35-A

SK-35-B

SK-35-C

SK-36

SK-36-A

SK-37

SK-37-A

SK-1581

SK-38

SK-39-B

SK-40-A

SK-40-B

SK-41-AI_

SK-41-AL

SK-28

SK-42-AR

SK-42-AL

I

B.S L. 23 R. - 1965 MODEL

PRINTED IN CANADA

BOMBARDIER LTD,

PART

No.

570 0101

501 0005

320 1062

386 6013

405 4002

570 0301

503 0006

503 0007

503 0008

503 0010

503 0011

503 0012

309 8004

309 8001

503 0027

386 6022

503 0028

386 6022

503 0026

300 0041

386 6022

391 0023

503 0015

503 0016

300 0047

386 6022

503 0021

503 0019

408 200i

503 0025

DESCRIPTION

REAR HUB ASS'¥

Rubber sprocket

Sprocket flange

Sprocket bolt

Nut

Rear hub bearing

Bearing seal

Adjuster bracket RH

Center adjuster

bracket RH

Adjuster bracket RH

Adjuster bracket LH

Center adjuster

bracket LH

Adjuster bracket LH

Adjusting screw

Center adjusting screw

Adjusting eye bolt

Elastic nut

Center adjusting bolt

Elastic nut

Adjusting screw buffer

Positioning bolt

Nut

Loekwasher

Adjuster sleeve

Spring retaining

washer

Adjuster bolt

Nut

Adjuster link plate RH

Adjuster link plate LH

Adjuster link p/ate

grease fitting

Link p ate spring RHI

503 0023 ]Link plate spring LH

I

2 2 4

2 2 13_18 18

18118!362 12 4

2 i2 4

1 1I -

1

1

1 I

1

2 2 2

2

2 2 2

2 2 2

2

2

2

2 12 4

2 2 4

2 !2 4l

2 12 4

2 12 4

2 2 4

1 1

1 ,1

12

2141 2

1 2

I

JUNE -- 1968 IBM CODE 480 1006

Page 59: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CONTROL PARTS - CHALET- OLYMPIQUE

43-B

44-D

49

46-A

1(_593-A

50-C

50-E

50-P

48 D

/50-K

57-A

52-B

1576

0

>

46-C 58

_58S

1530-B

g55-C 54

'6A'_.

_528

1553

66-C

< 67-B

@

Q62 1602

/7 @

67-A 159463-B

1591

61 -A

68

1558

B.5.L, 23 R. - 1965 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5 -49 -A JUNE -- 1968 IBM CODE 480 1006

Page 60: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM

No.

SK-44-D

SK-43-B

SK-1593-_

SK-1631

SK-50-E

SK-50-P

SK-50-N

SK-50-K

SK-50-C

SK-46-A

SK-46-C

SK-48-D

SK-52-B

SK-49

SK-53

SK-54

SK-55-C

SK-58

SK-1585

SK-59-A

SK-60

SK-61-A

PART

No.

505 0040

505 0002

380 6019

505 0033

505 0034

371 0011

505 0017

371 0011

505 0016

505 0015

5O5 0013

570 0502

505 0011

3OO 8084

386 6024

506 0004

414 0127

309 8002

386 6022

560 6001

392 0026

408 2001

506 0014

414 0109

391 OO25

371 0031

506 0022

5O6 0018

506 0017

389 8016

380 6024

506 0023

506 0043

506 0044

DESCRIPTION

SKI

Ski runner

Runner shoe

Nut

Spring slider cushion

Slider pin

Cotter pin

Leaf spring pin

Cotter pin

Main leaf spring

Auxiliary leaf spring 13"

Auxiliary leaf spring 18"

Rebound leaf spring

Spring coupler

Spring coupler bolt

Nut

STEERING

Ski leg

Upper coil spring

Ski leg attaching bolt

Nut

Upper ski leg bolt

Lockwasher

Ski leg grease fitting

Steering arm

Tie rod end spring

Tie rod spring washer

Cotter pin

Lower tie rod

Tie rod end R.H.

Tie rod end L.H.

Nut

Nut

Tie rod swivel

Steering rod

Center tie rod

ITEM

No.

SK-62-A

SK-63-D

SK-63-B

SK-64

SK-1591

SK-1527-(

SK-1528

SK-1530-t

SK-1554

SK-1555-z

SK-1601-t

SK-1553

SK-1602

SK-1594

SK-65-C

SK-1594

SK-1602

SK-66-C

SK-66-E

SK-67-A

SK-67-B

SK-68-B

SK-68-E

SK-68-C

SK-1558

PARTDESCRIPTION

No.

300 0003

386 6019

391 0021

506 0030

506 0029

414 0002

506 0040

390 9001

580 1021

507 0006

507 0010

371 0035

510 OO04

507 0019

507 0024

507 0014

414 0082

409 0012

510 0003

409 0012

414 0082

414 0063

414 0063

414 0008

414 0009

510 0010

510 0011

321 7061

385 1013

392 0014

510 0001

Handle bar attaching bolt

Nut

Washer

Handle bar

Steering shaft sleeve

Handle bar grip

Hand throttle handle

Rivet

BRAKE

Brake handle with lining

Brake lining

Brake bracket hinge pin

Cotter pin

Brake cable

Brake cable housing

Brake return Spring

Cable housing clip

Brake cable protector

Brake cable clip

THROTTLE

Throttle cable

Throttle cable clip

Throttle cable protector

Throttle cable housing

Throttle cable housing

Throttle return spring

Throttle return spring

Throttle cable housing clip]

Throttle cable housing clipi[

Throttle housing clip bolt

Nut

Lockwasher

Throttle return spring

bracket

2 2

2 2

1 1

1 1

2 2

2 2

2 2

1 1

1 1

1 1

1 i

1 1

1 1

1 1

1 1

1 1

2 2

1 1

2 2

1 1

1

1

1

1

1

1

1 I

B.S.L. 23 R. - 1965 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5- 50-A JUNE -- 1968 IBM CODE 480 1006

Page 61: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CONTROL PARTS - ALP|NE

"_573-A

43-B _

, i

1642

160O

1631

44-E

50-E

,6o, _

\"7 n'"'°HI_'"'__

o o 1594 1553_'P 1561

_ _530-C

,_ 1634_ !2

50vK S0-N q,/// 46c _

50-r' 1607-A 1601-A

48 F

B.S.L. 23 R. - 1965 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5-51 -A JUNE -- 1968 IBM CODE 480 1006

Page 62: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM

No.

SK-44-E

SK-43-B

SK-1600

SK-1599

SK-1573-A

SK-1563

SK-1642

SK-1593-/_

SK-1631

SK-50-E

SK-50-P

SK-50-M

SK-50-N

SK-50-K

SK-50-C

SK-46-A

SK-46-C

SK-48-F

SK-49

SK-1561

SK-51

SK-1559

SK-1607-A

SK-63-E

PART

No.

505 0004

505 0002

380 6019

505 0022

570 0501

517 0067

300 0006

380 60131

392 0019

300 0001

386 6019

505 0033

505 0034

371 0011

5O5 0017

371 0011

505 0016

505 0014

505 0015

505 0013

570 0502

505 0011

300 8084

386 6024

506 0007

309 8002

386 6022

506 0039

414 0172

506 0038

506 0042

506 0031

DESCRIPTION

SKI

Ski runner

Runner shoe

Nut

Union link

Ski front retainer cable

Ski holder

Ski holder bolt

Nut

Lockwasher

Ski holder brace bolt

Nut

Spring slider cushion

Slider pin

Cotter pin

Leaf spring pin

Cotter pin

Main leaf spring

Auxiliary leaf spring 23"

Auxiliary leaf spring 13"

Auxiliary leaf spring 18"

Rebound leaf spring

Spring coupler

Spring coupler bolt

Nut

STEERING

Ski leg

Ski leg attaching bolt

Nut

Steering shaft bracket

Steering shaft upper spring

Steering shaft upper bushing

Steering shaft sleeve (lower)

Handle bar

QTY.ITEM PART

No. No. DESCRIPTION QTY.

SK-1586

SK-1650

SK-62-A

SK-64

SK-1591

1

1

1

2

1

1

4

4

4

2

2 SK-1527-C

1 SK-1528

1 SK-1530-C

1

1 SK-1554-A

1 SK-1555-B

1 SK-1601-A

1 SK-1602

1 SK-1594

1 SK-1654

1 SK-1634

1

2 SK-1553

2

SK-65-D

I I SK-1594

I SK-1602

i SK-66-F

I SK-67-A

I SK-68-E

I SK-68-C

1

1

30O 0O46

392 0022

506 0021

300 0003

386 6019

391 0021

414 0002

506 0040

39O 9001

580 1021

507 0006

300 0005

336 6019

507 0016

507 0020

507 0024

414 0082

409 0012

507 0026

300 0000

386 6019

507 0014

510 0004

409 0012

414 0082

510 OOO8

414 00O8

510 0011

321 7061

385 1013

392 0014

Handle bar bolt

Lockwasher

Handle bar spacer

Handle bar attaching bolt

Nut

Flat washer

Handle bar grip

Hand throttle handle

Rivet

BRAKE

Brake handle with lining

Brake lining

Brake handle bolt

Nut

Brake cable

Brake cable housing

Brake return spring

Brake cable protector

Brake cable clip

Brake cable housing bracket

Bracket bolt

Nut

Brake cable housing clip

THROTTLE

Throttle cable

:Throttle cable clip

Throttle cable protector

Throttle cable housing

Throttle return spring

Throttle cable housing clip

Throttle housing clip bolt

Nut

Lockwasher

1

1

l

2

2

2

2

2;

2

l

1

1

1

1

]

1

1

2

1

1

!1'

1

1

2

l

1

1

li

I

I1'

ij

B.S.L. 23 R. - 1965 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5- 52 - A JUNE -- 1968 IBM CODE 480 1006

Page 63: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

FUEL, EXHAUST AND ELECTRICAL SYSTEMS

88-A

86-E

1661

16181617

166Z

'01612 A 1657

1659

® T

1610-A

1609-A

B.S.L. 23 R. - 1965 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5- 53- A JUNE -- 1968 IBM CODE 480 1006

Page 64: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM PART

No. No.

SK-II4-A 410 6002

SK-1609-A 410 9007

SK-1610-A 410 9009

SK-1612-A 409 6013

SK-1656 410 9013

SK-1657 337 7023

SK-1658 410 9015

SK-1659 4!0 9016

SK-119 410 6006

SK-1660 409 6014

SK-II7-A 410 6005

SK-1618 410 9011

SK-118-B 410 5005

SK-1617 410 9010

SK-1661 410 9017

SK-1662 410 9018

SK-III-A 410 1002

SK-1635-A 515 0084

SK-1635-_ 409 9001

409 9002

SK-1635-C 515 0129

SK-1636 515 0035

SK-1637 409 6013

SK-1638 409 6014

SK-1640 409 0001

SK-1663 409 0002

SK-1664 409 0006

DESCRIPTION

ELECTRICAL

Headlamp ass'y

Head lamp housing

Headlamp ring gasket

.Headlamp ground wire

Headlamp outside ring

Headlamp ring screw

Sealed beam support

Headlamp grommet

Sealed beam

Sealed beam to switch

wire

Tail lamp

Tail lamp lens

Tail lamp bulb

Tail lamp retainer ring

Tail lamp housing and

bracket

Tail lamp pig tail and

spring

Lighting and ignition

switch

Wire housing

Housing 3/16"

Housing 5/16"

Housing wire ass'y

Wire housing clip

Headlamp ground wire

Wire (tail lamp to

connector)

Connector housing

Snap connector

Insulator terminal

OUANT. ITEM PART

No. No.

SK-1665 409 0009

SK-1634 300 0000

386 6019

SK-93-G 512 0012

512 0017

309 8012

386 6022

SK-93-F 512 0018

512 0010

309 8012

386 6022

SK-95-B 570 1201

SK-1567 512 0026

SK-97-C 386 6024

399 9006

SK-86-G 414 0130

SK-86-E 513 0035

SK-89 408 0002

SK-88-A 414 0014

SK-1630 514 0023

SK-1630-A 514 0024

SK-1630-B 514 0025

SK-91-S 514 0017

SK-1604 514 0021

DESCRIPTION

Insula[or terminal

Tail lamp bolt

Stop nut

ENGINE

Engine support

Engine bracket

Cap screw

Stop nut

Engine bracket

Engine support

Cap screw

Stop nut

Engine support insulator

kit

Engine bracket bushin

Engine support elastic

stop nut

Flat washer

FUEL

Fuel line

Fuel line adapter at

tank

Fuel tank drain plug

Fuel tank cap

EXHAUST

Muffler pipe

Muffler pipe

Muffler pipe

Muffler pipe spring

Muffler pipe spring

seat

B.S.L. 23 R. - 1965 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5-54 - A JUNE -- 1968 IBM CODE 480 1006

Page 65: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

BODY

ITEM

No.

SK-1570

SK-1570-A

SK-1590

SK-1632

SK-102

SK-1572

SK-101-E

SK-101-D

SK-103-B

SK-103-C

SK-102-A

SK-102-B

SK-102-C

SK-1571-A

SK-102-A

SK-105

PART

No.

571 1710

571 1711

571 1705

517 0042

321 7001

385 8007

517 0065

517 0002

517 0001

517 0008

517 0009

363 0034

321 7003

385 8007

321 7041

385 7011

389 8010

363 0034

517 0013

QUANT. ITEMDESCRIPTION

C O A No.

BODY SK-I05-A

Hood 1 1 SK-105-C

Hood 1 SK-105-B

Compartment door 1 1 1 SK-1589

Compartment door

lock spring 1 1 ISK-1589-A

Lock spring bolt 2 2 2

Nut 2 2 2SK-106-G

Compartment doorSK-106-B

hinge rod 1 1 1

SK-106-EWindshield 1 1

Windshield 1SK-106-C

Windshield moulding 1 1

Windshield moulding I SK-1627-A

Windshield screw 7 7 5

Windshield bolt 4

SK-1588Nut 4

SK-1587Hood screw 17 17 21

Nut 17 17 21

SK-1652Hood speed nut 17 17 21

SK-1625-AHood metal screw 2 2

Seat cushion 1 1

PART

No.

517 0014

517 0016

517 0015

324 8061

385 1013

321 6061

385 1013

517 0027

517 0022

517 0025

517 0023

517 0073

386 6019

414 0079

300 0004

386 6019

571 1709

414 0093

QUANT.DESCRIPTION

C OrA

Seat cushion 1

Seat cushion leatherette 1 1

Seat cushion leatherette 1

Seal hinge bolt 6

Nut 6

Seat hinge bolt 4

Nut 4

Back rest cushion 1 1

Back rest cushion 1

Back rest cushion

leatherette 1 1

Back rest cushion

leatherette i

Back rest plate bolt

eyelet 2 2

Nut 2 2

Seat cushion hinge 2

Back rest bolt 2

Nut 2

Fuel tank protector 1

"On" and "Off" Decal

Switch 1 1

B.S.L. 23 R. - 196S MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5- 55-A JUNE -- 1968 IBM CODE 480 1006

Page 66: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CARBURETOR

CHALET, OLYMPIQUE AND ALPINE

I2

41

25

26

B.S.L. 23 R.- 1965 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

6 - 56 - A JUNE -- 1968 IBM CODE 480 1006

Page 67: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM PART

No. No.

CHALET

SK-153_ 403 0005

T-I 404 0001

T-2 404 0010

T-3 404 0012

T-4 404 0014

T-5-A 404 0016

T-6-A 404 0023

T-7-A 404 0027

T-8 404 0029

T-9 404 0030

T-10 404 0032

T-11 404 0034

T-12 404 0038

T-13-A 404 0041

T-14 404 0042

T-15 404 0045

T-16 404 0047

T-17 404 0049

T-18 404 0050

T-19 404 0051

T-20 404 0052

T-21 404 0053

T-22 404 0056

T-23 404 0057

T-24 404 0059

T-25 404 0064

T-26 404 0067

ITEM I PARTNo, No.

OLYMPIQUE

AND ALPINE

SK- i

1532-A 403 0005

T-1-A 404 0002

T-2 404 0010

T-3-A 404 0013

T-4 404 0014

T-5-B 404 0017

T-6-B 404 0024

T-7-A 404 0027

T-9 404 0030

T-10 404 0032

T-11-A 404 0035

T-13-A 404 0041

T-14-A 404 0042

T-15-A 404 0046

T-16 404 0047

T-17 404 0049

T-18 404 0050

T-19 404 0051

T-20 404 0052

T-21 404 0053

T-22 404 0056

T-23 404 0057

T-24 404 0059

T-25 404 0064

T-26 ! 404 0067

DESCRIPTION

Carburetor ass'y

Body

Body channel

welch plug

Choke friction pin

Choke friction ball

Choke friction

spring

Choke sh=ft and

lever

Choke shutter

Choke shutter

screw and i/w

Diaphragm

chamber drain

screw

DiaPhragm gasket

Diaphragm

Diaphragm cover

Flange gasket

Fuel pump gasket

Fuel pump

diaphragm

Fuel pump body

Fuel pump body

screw and 1/w

Fuel strainer

screen

Fuel strainer

cover gasket

Fuel strainer

cover

Fuel strainer

cover ret. screw

Idle adj. screw

Idle adj. screw

spring

Idle adj. screw

washer

Idle adj. screw

packing

Idle speed

regulating screw

Idle speed

regulating

screw spring

ITEM PART

No. No.

CHALET

T-27

T-28

T-29

T-30

T-31

T-32-A

T-33

T-34

T-35

T-36-A

T-37

T-38

I ITEM PART

I o. No.

OLYMPIQUE

AND ALPINE

404 0069 T-27

404 0071

T-28-A

T-28-B

I

404 0074 T-29-A

404 0078 T-30-A

404 0081 T-31

404 0084 T-32-A

404 0056 T-33

404 0057 T-34

404 0059 T-35

404 0088 T-36-A

404 0090 T-37

404 0091 T-38

404 0069

404 0072

404 0073

404 0075

405 0O79

404 0081

404 0084

404 0056

404 0057

404 0059

404 0086

404 0090

404 0091

T-39

T-40

T-41-A

T-42

T-43

T-44

T-45

T-46-A

T-47

T-48-A

T-49-A

404 0092 T-39

404 0093 T-40

404 0095 T-41-B'

404 0102 T-42

404 0105 T-43

404 0106 T-44

404 0107 T-45-A

404 0113 T-46-B

404 0028 T-47

404 0118 T-48-B

404 0124 T-49-B

404 0092

404 0093

404 0096

404 0102

404 0105

404 0106

404 0108

404 0114

404 0028

404 0119

404 0125

DESCRIPTION

Inlet control love:

Inlet control leve

pinion screw

Inlet control love

fulcrum pin

Inlet control love:

fulcrum pin

rot. screw

Inlet needle, seat

and gasket

Inlet seat gasket

Inlet tension

spring

Main adj. screw

Main adj. screw

spring

Main adj. screw

washer

Main adj. screw

packing

Nozzle check valw

Throttle lever

ass'y

Throttle lever

ret. screw and

lockwasher

Throttle lever ret.

washer

Throttle lever ret.

nut

Throttle shaft

arid lever

Throttle shaft clip

Throttle shaft clip

I/w

Throttle shaft clip

ret. screw

Throttle return

spring

Throttle shutter

Throttle shutter

screw

Gasket and

packing set

Repair parts kit

8.S.L. 23 R. - 1965 MODEL

PRINTED IN CANADA

BOMBARDIER LTD,

5 -57 -A JUNE -- 1968 IBM CODE 480 1006

Page 68: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CRANKCASE

591_IL 337 32 _1

388 70 _.,o 337 384 384

\ _ _°_'_'_ 541 7

_[_ 0 o-'m_i,.%_ tq I

337 '' I

N

22-._ _>21

_22

ITEM PART ITEM

No. No. No.

165 c.c. 250

L-1-A 402 0002 P-1-A

L-3 402 0006 P-3

L-44-_ 402 0033 P-4

L-5-A 402 0012 P-5

L-8 402 0015 P-6

P-7

L-12 402 1014 P-12

L-18 402 0019 L-18

L-19 402 0020 L-19

L-20-t 402 0022 P-20

L-21 402 0025 L-21

L-22 402 0026 L-22

L-24 402 0027 P-24

P-30

L-32-t 402 0018

L-43 402 O031

PART

No.

C.C.

402 0005

402 0007

402 0009

402 0014

402 0016

402 0018

402 1015

402

402

402

402

402

402

402

0019

0020

0023

0025

0026

0028

0030

ITEM PART

DESCRIPTION No. No.

165 cc

Crankcase

complete

Crankcase bolt L-55 402 0042

Crankcase bolt

Crankcase gasket L-56 402 2036

Lock washer L-58 402 2053

Hex. nut L-59 402 0048

Crankcase dowel L-60-A 402 0040

tube L-62 402 0058

I Oil drain sealing L-68 402 0059

washer L-69 402 0060

Oil drain screw

Engine base stud L-337 402 0015

Lock washer L-338 402 2053

Nut L-363 402 0073

Ignition cable

grommet L-384 402 0074

Cylinder stud

Nut

Cylinder head

washer

ITEM PART

No. No.

250 cc

P-52 402 0037

P-54 402 0040

P-55 ;402 0044

P-56 402 0030

P-58 402 0018

L-60-A 402 0040

L-62 402 0058

L-69 402 0060

L-337 402 0015

P-386 402 0078

DESCRIPTION

Sealing ring

Screw

Fan cowl

complete

Fan cowl stud

Fan cowl nut

Fan cowl baffle

Boil

Fan cowl shield

Rubber sleeve

Ignition cable

clamp

Lock washer

Nut

Distance sleeve,

engine base

Stud holding

cylinder

Mass cable, yeilo_

B,S.L. 23 R. - 1965 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5- 58- A JUNE -- 1968 IBM CODE 480 1006

Page 69: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

CRANKSHAFT AND PISTON

29 64 26 25

B.S.L. 23 R. - 1965 MODEL

PRINTED iN CANADA

BOMBARDIER LTD.

5-59 -A JUNE -- 1968 IBM CODE 480 1006

Page 70: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

ITEM INo.

165

PART

No.

C.C.

402 0016

402 1001

402 1004

402 1011

402 1016

402 1017

402 1018

402 1019

402 1020

402 1021

402 1022

402 1028

402 1032

402 1009

ITEM

No.

250

P-6

P-8

P-9

P-11

P-13

P-13-A

P-13-B

P-13-C

P-14-A

P-15-A

P-16

P-25

PART

No.

C.C,

402 0016

402 1002

402 1005

402 1012

402 1023

402 1024

402 1025

402 1026

402 1030

402 1033

402 1010

402 1035

DESCRIPTION

Lock washer

Crankshaft oil

seal

Crankshaft

bearing

Crankshaft sleeve

Crankshaf_ shim

.3 mm

Crankshaft shim

.5 mm

Crankshaft shim

1.0 mm

Crankshaft shim

.2 mm

Crankshaft shim

.4 mm

Crankshaft shim

.8 mm

Crankshaft shim

.15 mm

Crankshaft shim

.2 mm

Crankshaft shim

.3 mm

Crankshaft shim

.5 mm

Crankshaft shim

1.0 mm

Crankshaft

complete

Connecting rod

bushing

Needle cage,

piston pin

Crankshaft key

Cam spring

washer

ITEM ] PARTNo. No.

165 c.c.

iJ

L-28 402 1038

L-29 402 1042

L-32-A !402 0018

L-33-A 402 1044

L-34-A 402 1060

P-35 402 1066

L-36-A 402 I081

L-37-A 402 2005

L-38-A 402 2010

P-41-A 402 2021

L-42-B 402 2026

ITEM

No.

PARTDESCRIPTION

No.

250 c.c.

P-26 402 1036

P-28 402 1040

P-29

L-32-A

iI402 1043

402 0018

P-33 402 1054

P-34-A 402 1062

P-35-A 402 1067

P-36 402 1074

P-37 402 2006

P-38 402 2011

P-41-A 402 2021

P-42-A 402 2028

P-43 402 2034

P-44 402 2035

!P-47 402 2037 P-47 402 2037

i

P-48 402 2043 P-48 402 2043

L-337 402 0015 L-337 ! 402 0015

, ]L-338-A! 402 2053 L-338-A 402 2053

P-364 402 1087

L-366 402 2054 L-366 1402 2054II

L-367 402 3005 P-367 i402 3005

L-368 402 3010 P-368 402 3010

L-385 402 2060 P-385 402 2061

Breaker cam

spring

Crankshaft lock

washer

Crankshaft nut

Exhaust flange

nut

Piston complete

with rings

Piston pin

Circlip

Piston ring

Cylinder flange

gasket

Cylinder

Intake flange stud

Cylinder head

Cylinder head

washer

Cylinder head

bolt

Exhaust flange

stud

Exhaust flange

gasket

Lock washer

Nut

Breaker cam

complete

Isolating flange

Silencer socket

Air intake silence1

complete

Muffler complete

B.S.L. 23 R. - 1965 MODEL

PRINTED IN CANADA

BOMBARDIER LTD.

5-60 - A JUNE -- 1968 IBM CODE 480 1006

Page 71: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

IGNITION

ITEM PART

No. No.

165 c.c.

L-284 402 4006

L-286 402 4013

L-288 402 4017

L-289 402 7016

L-290 402 7016

L-291 402 4025

511 T

516_17 O

789 --_.290 - 0

30.7

306."_

I10 -'e'

t3o,

315

250 cc ENGINE

_I 320

_99_ g319 _ --..:_ ._ 37_J

3_1 n2 __31

318 329 _-302 a ]_0 o _34

I

297

28,1 3o_69 335 ,_,,=.

_;;_i'_=-

92 _37 288

ITEM PART

No. No.

250 c.c.

P-284

P-286

P-288

P-289

P-290

P-291

P-292

P-294-A

P-297

402 4009

t65 cc ENGINEI=

3iS

_8¢

\ 29s_, _97 298o

190-0 338 t 288 \ 29_ .

291 --_ 3_7

402 4016

402 4018

402 4022

402 4024

402 5001

L-294 402 4029

L-297 402 4033

L-298-A 402 0038

L-298-_ 402"4024

L-298-C 402 4002 J

L-299 402 4036 P-299 402 4037

L-300 402 4038 P-300 :402 4040

L-300-A 402 4039

402 4027

402 4105

402 4034

L-301 402 7016 P-301 402 4024

L-302 402 4046 P-302 402 4048

L-302-A 402 4047 P-302 402 4048

L-303 402 4049 L-303 402 4049

L-304 402 4050 L-304 402 4050

L-306 402 7016 L-306 402 7016

L-306-_ 402 7016 L-306-A,402 7016

L-307 402 7016 L-307 402 7016

L-308 402 7016 L-308 402 7016

L-309 402 7016 L-309 402 7016

L-310 402 7016 L-310 402 7016

L-311 402 7016 L-311 402 7016

L-312 402 7016 L-312 402 7016

ITEM PART ITEMDESCRIPTION

No. No. No.

165 cc 250 cc

Flywheel dynamo L-315 402 4059 P-315-) 402 4062

magneto unit i

complete L-316 402 7016 L-316 !402 7016

Armature plate L-317 402 7016 L-317 402 7016

complete L-318 402 4066

Magneto ring L-319 402 4067 P-319 402 4068

Armature plate

washer L-320 402 4069 P-320 402 4070

Armature plate L-321 402 4071 L-321 402 4071

lock washer L-322 402 4072 L-322 402 4072

Armature plate

bolt L-323 402 4073 P-323 402 4074

Flywheel bolt L-324 ! 402 4076 P-324 402 4076

Magneto housing

Fan L-327 , 402 4077 L-327 402 4077

Fan bolt L-329 402 4083 P-329 402 4084

Lock washer L-330 402 4085

Nut L-331 402 4086

Armature plate

only L-332 402 0064

Ignition coil L-333 402 0015

Protection cap, L-334 402 4087

ignition L-335 402 4088 P-335 402 4089

Lock washer L-337 402 0015 L-337 402 0015

Bolt" L-338 402 2053 L-338 402 2053

Bolt i P-369 402 4091Pivot pin P-370 402 4092

Contact and

breaker point set i P-371 402 4094

Contact breaker

shim .1 mm P-372 402 4095

Contact breaker

shim .05 mm L-373 402 4097 L-373 402 4097

Spring clip L-374 402 4099 L-374 402 4099

Washer L-375 402 4076 P-375 402 4076

Lock washer

Bolt

BoH L-376 402 4100

Washer

L-383 402 0035

PARTDESCRIPTION

No.

Shorting button

cable

Lock washer

Nut

Shorting button

Condenser

without cable

Condenser cable

Lubricating wick

Pivot, lubricating

wick

Ignition cable

Spark plug

protector

Spark plug

Lighting coil

Light plug femab

Banana p!ug,

light connectio}

Isolating washer

Lock washer

Cable eye

Stud

Lock washer

Nut

Spring screw

Centrifugal

weight

Centrifugal

weight bolt

Centrifugal

weight spring

Rubber gommet

Silicone grommet

Spark plug,

protector

complete

Shorting button

protecting cap

Sealing ring

B.S.L. 23 R. - 1965 MODEL BOMBARDIER LTD.

PRINTED IN CANADA 5 - 6i - A JUNE -- 1968 IRM CODE 480 1006

Page 72: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine

REWIND STARTER

337 338

377

T47

359"v U382 380( _379

358_ 346

361 _

F_ 3_sIL_ 3s4

_357 348

358_ 345

359_

378

0 ,_ 344

337

ITEM

No.

PART

No.

165 c.c.

L-336 402 5002

L-337 402 0015

L-338 402 2053

L-344-A 402 5011

L-345-A 402 5014

L-346 402 5016

L-347 402 5017

L-347-A 402 5018

L-347-B 402 5019

L-348 402 5022

L-354 402 5026

L-355 402 5027

L-356 402 5028

L-357 402 5029

ITEM

No.

250

P-336

L-337

L-338

L-344-A

L-345-A

L-346

L-347

L-347-A

L-347-B

L-348

L-354

L-355

L-356

L-357

PART

No. DESCRIPTION

C.C.

402 5003

402 0015

402 2053

402 5011

402 5014

402

402

402

402

402

402

402

402

402

5016

5017

5018

5019

5022

5026

5027

5028

5029

Starting pulley

Lock washer

Nut

Bolt

Rope sheave

complete

Rope bolt

Rope with grip

Rope

Starter grip

Re-wind spring

"D" washer

Friction washer

Pivot arm

Pawl

ITEM I PARTNo. No.

165

L-358

L-359

L-360

L-361

IL-362

L-377

L-378

L-379

L-380

L-381

L-382

C.C.

402 5030

402 5031

402 5032

402 5033

402 5034

402 5005

402 5035

402 5036

402 5037

402 5038

402 5039

ITEM

No.

250

L-358

L-359

L-360

L-361

L-362

L-377

L-378

L-379

L-380

L-381

L-382

PART

No. DESCRIPTION

C.C.

402 5030

402 5031

402 5032

402 5033

402 5034

402 5005

402 5035

402 5036

402 5037

402 5038

402 5039

Pawl spring

Pawl spring stop

Friction spring

Washer

Circlip

Re-wind starter

complete

Starter housing

complete

Starter stop

complete

Starter stop

screw

Spring guide

Rubber buffer

B.S.L 23 R. - 1965 MODEL

PRINTED iN CANADA

BOMBARDIER LTD.

5 - 62-A JUNE -- 1968 IBM CODE 480 1006

Page 73: PARTS MANUALbombardier ski-doo parts manual 1960-1965 all models bsl 16, 20, 22, 23, olympic, chalet, alpine