1.0 EXECUTIVE SUMMARY - pigment used in printing ink and the packaging industry. Pigments are used in

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  • M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar

    M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 23

    1.0 EXECUTIVE SUMMARY

    M/s. Narayan Organics Pvt. Ltd. (Unit II) has taken over M/s. SBS Colours and

    Chemiques Pvt Ltd in the year 2015. The unit is having valid CCA order no. AWH -

    69573 date of issue: 13/04/2015, valid till 04/01/2020, for manufacturing of Organic

    Pigments from Gujarat Pollution Control Board.

    The CCA order no. AWH 69573 is for manufacturing of Organic Pigments and

    inorganic chemicals at plot no. 1903,1904,1905 & 1924, GIDC Estate, Ankleshwar, Dist-

    Bharuch, Gujarat. A detail of existing product is mentioned in below Table No.1.

    TABLE: 1

    LIST OF EXISTING PRODUCT

    Sr.

    No.

    Name of Product Existing Quantity as per consent no. AWH - 69573

    (MT/Month)

    1. Beta Blue Pigments 100

    Total 100

    The unit has proposed expansion for manufacturing of existing products and new

    products of Organic Pigments. Proposed production capacity is mentioned in Table No.2.

    TABLE: 2

    LIST OF PRODUCTS AS PER PROPOSED SCENARIO

    Sr.

    No.

    Name of Product Production Quantity (MT/Month)

    Existing Proposed

    Expansion

    Total

    1. Beta Blue Pigments 100 260 360

    2. Activated Crude (grinding) 0 100 100

    3. Alpha Blue Pigments 0 120 120

    Total 100 480 580

    COST OF PROJECT

    The expansion will be carried out at existing plot in GIDC Estate, Ankleshwar Gujarat.

    The expected cost of proposed expansion is Rs. 339 Lacks.

  • M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar

    M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 24

    FUEL CONSUMPTION

    Existing Fuel Consumption

    As per consent, unit is using 50 NM3/Hr of natural gas for boiler as fuel.

    TABLE: 3

    PROPOSED FUEL CONSUMPTION

    ELECTRICITY CONSUMPTION

    The unit have electricity from Daxin Gujarat Vij Company Limited (DGVCL). The

    existing electricity consumption is 1000 KVA and electricity consumption due to

    proposed expansion will be 1500 KVA. Total electricity requirement after proposed

    expansion will be 2500 KVA.

    WATER CONSUMPTION

    Existing Water Generation

    The source of water is GIDC water supply system. As per consent, the unit is using (10

    KLD Domestic + 296 KLD Industrial) 306 KLD freshwater for industrial and domestic

    purpose.

    Total Proposed scenario after Expansion

    The total water consumption after expansion, the unit will use total 594 KLD [260 KLD

    Recycle Water + 334 KLD Fresh Water from GIDC]. Only 334 KLD freshwater from GIDC

    will be used for industrial and domestic purpose.

    A detail of water consumption & water balance diagram is attached as Annexure 8.

    WASTE WATER GENERATION, TREATMENT & DISPOSAL

    Existing Waste Water Generation

    The existing waste water generation from industrial activities is 225 KLD. The sewage

    generation is 10 KLD. Treated effluent is sent to FETP, Ankleshwar and the sewage of

    10 KLD is sent in soak pit/septic tank.

    Sr.

    No.

    Particulars Existing as per

    CCA Quantity

    Proposed

    Quantity

    Total

    Quantity

    Source

    1. Natural Gas 50 NM3/Hr 0 50 NM

    3/Hr Gujarat

    Gas

    2. Imported

    Coal

    0 11 MT/Day 11 MT/Day Local

    3. Energy-

    Electricity

    1000 KVA 1500 KVA 2500 KVA DGVCL

  • M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar

    M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 25

    Proposed Waste Water Generation

    Due to proposed expansion, no additional effluent quantity will be increased.

    GASEOUS EMISSION

    Flue gas emissions

    As per CCA order no. AWH-69573, the unit has one stack of steam boiler.

    Each stack will be attached to Boiler (3TPH Capacity), Thermic Fluid Heater (20 lack

    Kcal) and a DG Set (250 KVA) after proposed expansion.

    Process Emission

    There is no process emission as per existing consent AWH- 69573.

    For proposed expansion, there will be one stack attached to Spin Flash Dryer. To control

    the process emission from the stack, bag filter will be attached to proposed stack as

    APCM.

    HAZARDOUS WASTE MANAGEMENT

    Existing Hazardous Waste

    As per CCA order no. AWH-69573, the hazardous wastes generation are ETP waste (5.0

    MT/Year), Used Oil (25 Lit/Year), discarded containers (22 nos./Year) and discarded

    liner bags (212 kg/Year). ETP sludge is disposed to TSDF site authorized by board.

    Discarded containers are sale to authorized recycler.

    Proposed Hazardous Waste

    After proposed expansion, details of total quantity of hazardous waste generation are

    covered here. The unit has proposed 300 MT/Month of ETP sludge, 20 Lit/Year of Used

    oil, 500 Nos. / Month of discarded containers and 500 KG/Month of empty bags / Liner.

    ETP sludge/Gypsum sludge will be disposed at cement factory. Used oil will be sent to

    registered recyclers. Discarded containers/Bags/Liners will be sale to authorized recycle.

  • M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar

    M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 26

    2. INTRODUCTION

    2.1 THE PROJECT

    M/s. Narayan Organics Pvt Ltd (Unit II) has obtained CCA order AWH-69573, issue on

    dated 13/04/2015 for manufacturing of Beta Blue Pigments. The unit has proposed

    expansion for manufacturing of products of Beta Blue, Activated Crude (Grinding) &

    Alpha Blue Pigments.

    As per EIA notification 2006, the proposed expansion is falling under category 5(f).

    Since the project will be established in industrial estate, it is classified as category B

    project and will be evaluated by the Ministry of Environment & Forest (MoEF).

    2.2 PROJECT PROPONENT

    The unit has been promoted by Mr. Dayabhai Patel and Mr. Mehul Patel Director of the

    company. M/s. Narayan Organics Pvt Ltd (Unit II) is a part of Narayan Group of

    Industries. The group is already engaged in manufacturing of organic pigment.

    The list of directors is attached as Annexure-3.

    Directors of the company have good experience in handling the production management,

    financial management and all the allied areas.

    M/s. Narayan Organics Pvt Ltd (Unit II) will achieve the mission by placing the needs of

    customers first, creating quality products, innovating technology and fostering continuous

    improvements in people, products, and processes.

    2.3 NATURE OF PROJECT

    The proposed unit is pigment manufacturing unit. The project is covered under the

    category of 5(f) in schedule of EIA Notification-2006. This project falls under category

    B.

    Activated Crude and Alpha Blue- Activated Crude fully meet the specific needs of the

    pigment, Dye and plastic industries markets. The CPC series is used in inks, coatings and

    coloring many plastics. The pigments are insoluble in water and have no tendency to

    migrate in the material. They are standard pigment used in printing ink and the packaging

    industry.

    2.4 MARKET FEASIBILITY

    The promoters are already engaged in manufacturing and marketing of Organic Pigments.

    The proposed unit is organic pigment manufacturing unit along with

  • M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar

    M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 27

    CopperPhthalocyanine pigment series like activated crude, alpha blue and beta blue. The

    pigments are insoluble in water and have no tendency to migrate in the material. They are

    standard pigment used in printing ink and the packaging industry. Pigments are used in

    plastic industries, paint industries, textile industries. There are number of small

    manufacturers in unorganized sector of this segment. However, the development and

    manufacturing of good quality pigment is limited to only organize sector where only few

    well-known companies exist. The proposed company has developed state of art technique

    for manufacture of Organic Pigments, for which already established market exists. There

    is regular use of these products and has demand in local market as well as in export. This

    will meet the local demand and generate employment.

    3. PROJECT DESCRIPTION

    3.1 TYPE OF PROJECT

    The proposed expansion project is for manufacturing of synthetic organic pigments

    chemicals like, Beta Blue, Alpha Blue, and Activated crude.

    3.2 PROJECT LOCATION

    The proposed project site is located at plot no. 1903,1904,1905 & 1924 GIDC Estate,

    Ankleshwar 393 002, Gujarat. The approximate geographical positioning of the project

    site is at Latitude: 21370.02"N, Longitude: 7301"28.90E. The location of the project

    site can be identified from the location map shown in Figure no.1, 2 & 3.

    The salient features of the project site are presented in below Table no.4.

    TABLE: 4

    SALIENT FEATURES OF THE PROJECT SITE

    Sr.

    No.

    Particulars Details Distance

    w.r.t site

    K.M.

    Direction

    w.r.t site

    1. Latitude 213700.02"N -- --

    2. Longitude 7301"28.90

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