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M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 23
1.0 EXECUTIVE SUMMARY
M/s. Narayan Organics Pvt. Ltd. (Unit II) has taken over M/s. SBS Colours and
Chemiques Pvt Ltd in the year 2015. The unit is having valid CCA order no. AWH -
69573 date of issue: 13/04/2015, valid till 04/01/2020, for manufacturing of Organic
Pigments from Gujarat Pollution Control Board.
The CCA order no. AWH – 69573 is for manufacturing of Organic Pigments and
inorganic chemicals at plot no. 1903,1904,1905 & 1924, GIDC Estate, Ankleshwar, Dist-
Bharuch, Gujarat. A detail of existing product is mentioned in below Table No.1.
TABLE: 1
LIST OF EXISTING PRODUCT
Sr.
No.
Name of Product Existing Quantity as per consent no. AWH - 69573
(MT/Month)
1. Beta Blue Pigments 100
Total 100
The unit has proposed expansion for manufacturing of existing products and new
products of Organic Pigments. Proposed production capacity is mentioned in Table No.2.
TABLE: 2
LIST OF PRODUCTS AS PER PROPOSED SCENARIO
Sr.
No.
Name of Product Production Quantity (MT/Month)
Existing Proposed
Expansion
Total
1. Beta Blue Pigments 100 260 360
2. Activated Crude (grinding) 0 100 100
3. Alpha Blue Pigments 0 120 120
Total 100 480 580
COST OF PROJECT
The expansion will be carried out at existing plot in GIDC Estate, Ankleshwar Gujarat.
The expected cost of proposed expansion is Rs. 339 Lacks.
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 24
FUEL CONSUMPTION
Existing Fuel Consumption
As per consent, unit is using 50 NM3/Hr of natural gas for boiler as fuel.
TABLE: 3
PROPOSED FUEL CONSUMPTION
ELECTRICITY CONSUMPTION
The unit have electricity from Daxin Gujarat Vij Company Limited (DGVCL). The
existing electricity consumption is 1000 KVA and electricity consumption due to
proposed expansion will be 1500 KVA. Total electricity requirement after proposed
expansion will be 2500 KVA.
WATER CONSUMPTION
Existing Water Generation
The source of water is GIDC water supply system. As per consent, the unit is using (10
KLD Domestic + 296 KLD Industrial) 306 KLD freshwater for industrial and domestic
purpose.
Total Proposed scenario after Expansion
The total water consumption after expansion, the unit will use total 594 KLD [260 KLD
Recycle Water + 334 KLD Fresh Water from GIDC]. Only 334 KLD freshwater from GIDC
will be used for industrial and domestic purpose.
A detail of water consumption & water balance diagram is attached as Annexure – 8.
WASTE WATER GENERATION, TREATMENT & DISPOSAL
Existing Waste Water Generation
The existing waste water generation from industrial activities is 225 KLD. The sewage
generation is 10 KLD. Treated effluent is sent to FETP, Ankleshwar and the sewage of
10 KLD is sent in soak pit/septic tank.
Sr.
No.
Particulars Existing as per
CCA Quantity
Proposed
Quantity
Total
Quantity
Source
1. Natural Gas 50 NM3/Hr 0 50 NM
3/Hr Gujarat
Gas
2. Imported
Coal
0 11 MT/Day 11 MT/Day Local
3. Energy-
Electricity
1000 KVA 1500 KVA 2500 KVA DGVCL
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 25
Proposed Waste Water Generation
Due to proposed expansion, no additional effluent quantity will be increased.
GASEOUS EMISSION
Flue gas emissions
As per CCA order no. AWH-69573, the unit has one stack of steam boiler.
Each stack will be attached to Boiler (3TPH Capacity), Thermic Fluid Heater (20 lack
Kcal) and a DG Set (250 KVA) after proposed expansion.
Process Emission
There is no process emission as per existing consent AWH- 69573.
For proposed expansion, there will be one stack attached to Spin Flash Dryer. To control
the process emission from the stack, bag filter will be attached to proposed stack as
APCM.
HAZARDOUS WASTE MANAGEMENT
Existing Hazardous Waste
As per CCA order no. AWH-69573, the hazardous wastes generation are ETP waste (5.0
MT/Year), Used Oil (25 Lit/Year), discarded containers (22 nos./Year) and discarded
liner bags (212 kg/Year). ETP sludge is disposed to TSDF site authorized by board.
Discarded containers are sale to authorized recycler.
Proposed Hazardous Waste
After proposed expansion, details of total quantity of hazardous waste generation are
covered here. The unit has proposed 300 MT/Month of ETP sludge, 20 Lit/Year of Used
oil, 500 Nos. / Month of discarded containers and 500 KG/Month of empty bags / Liner.
ETP sludge/Gypsum sludge will be disposed at cement factory. Used oil will be sent to
registered recyclers. Discarded containers/Bags/Liners will be sale to authorized recycle.
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 26
2. INTRODUCTION
2.1 THE PROJECT
M/s. Narayan Organics Pvt Ltd (Unit II) has obtained CCA order AWH-69573, issue on
dated 13/04/2015 for manufacturing of Beta Blue Pigments. The unit has proposed
expansion for manufacturing of products of Beta Blue, Activated Crude (Grinding) &
Alpha Blue Pigments.
As per EIA notification 2006, the proposed expansion is falling under category 5(f).
Since the project will be established in industrial estate, it is classified as category “B”
project and will be evaluated by the Ministry of Environment & Forest (MoEF).
2.2 PROJECT PROPONENT
The unit has been promoted by Mr. Dayabhai Patel and Mr. Mehul Patel –Director of the
company. M/s. Narayan Organics Pvt Ltd (Unit II) is a part of Narayan Group of
Industries. The group is already engaged in manufacturing of organic pigment.
The list of directors is attached as Annexure-3.
Directors of the company have good experience in handling the production management,
financial management and all the allied areas.
M/s. Narayan Organics Pvt Ltd (Unit II) will achieve the mission by placing the needs of
customers first, creating quality products, innovating technology and fostering continuous
improvements in people, products, and processes.
2.3 NATURE OF PROJECT
The proposed unit is pigment manufacturing unit. The project is covered under the
category of 5(f) in schedule of EIA Notification-2006. This project falls under category
‘B’.
Activated Crude and Alpha Blue- Activated Crude fully meet the specific needs of the
pigment, Dye and plastic industries markets. The CPC series is used in inks, coatings and
coloring many plastics. The pigments are insoluble in water and have no tendency to
migrate in the material. They are standard pigment used in printing ink and the packaging
industry.
2.4 MARKET FEASIBILITY
The promoters are already engaged in manufacturing and marketing of Organic Pigments.
The proposed unit is organic pigment manufacturing unit along with
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 27
CopperPhthalocyanine pigment series like activated crude, alpha blue and beta blue. The
pigments are insoluble in water and have no tendency to migrate in the material. They are
standard pigment used in printing ink and the packaging industry. Pigments are used in
plastic industries, paint industries, textile industries. There are number of small
manufacturers in unorganized sector of this segment. However, the development and
manufacturing of good quality pigment is limited to only organize sector where only few
well-known companies exist. The proposed company has developed state of art technique
for manufacture of Organic Pigments, for which already established market exists. There
is regular use of these products and has demand in local market as well as in export. This
will meet the local demand and generate employment.
3. PROJECT DESCRIPTION
3.1 TYPE OF PROJECT
The proposed expansion project is for manufacturing of synthetic organic pigments
chemicals like, Beta Blue, Alpha Blue, and Activated crude.
3.2 PROJECT LOCATION
The proposed project site is located at plot no. 1903,1904,1905 & 1924 GIDC Estate,
Ankleshwar 393 002, Gujarat. The approximate geographical positioning of the project
site is at Latitude: 21°37’0.02"N, Longitude: 73°01"28.90”E. The location of the project
site can be identified from the location map shown in Figure no.1, 2 & 3.
The salient features of the project site are presented in below Table no.4.
TABLE: 4
SALIENT FEATURES OF THE PROJECT SITE
Sr.
No.
Particulars Details Distance
w.r.t site
K.M.
Direction
w.r.t site
1. Latitude 21°37’00.02"N -- --
2. Longitude 73°01"28.90”E -- --
3. Climatic
Conditions
Maxi. Temperature: 45°C
Mini. Temperature: 13°C
-- --
4. Present land use at
the location
Ankleshwar G.I.D.C Area -- --
5. Taluka Ankleshwar -- --
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 28
Sr.
No.
Particulars Details Distance
w.r.t site
K.M.
Direction
w.r.t site
6. District Bharuch -- WSW
7. State Gujarat - --
8. Nearest Railway
Station
Ankleshwar Railway Station Approx.
3
SW
9. Nearest Highway National Highway No. 8 4 KM ---
10. Nearest Airport Vadodara Airport Approx. 94
Km
---
12. Ecologically
sensitive zones
within 10-km
distance
Not present within 10 km
radius
-- --
13. Historical/
Archaeological
places
Not present within 10 km -- --
14. National
Parks/Wild Life
Sanctuary
Not present within 10 Km -- --
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 7
FIGURE: 1
LOCATION OF THE PROJECT SITE
Ankleshwar Industrial area
Panoli Industrial area
Jhagadia industrial area
Priaman CETP
Canal
Piraman to Katiyajal Effluent
Pipe
Jhagadia to Piraman CETP
Panoli toPiraman CETP
PROJECT
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
FIGURE: 2
SATELITE IMAGE OF GIDC ANKLESHWAR
FIGURE: 3
AERIAL VIEW OF THE 2 KM RADIAL PERIPHERY FROM THE PROJECT SITE
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 9
3.3 SITE SELECTION
The project proponent did not consider any other alternative site for proposed expansion.
3.4 NEIGHBOURING INDUSTRIES
TABLE: 5
DETAILS OF NEIGHBOURING INDUSTRIES
Sr.
No.
Name of Industry Address Distance
1. M/s. Shubhsri Pigments Pvt
Ltd
Plot No.J-1201+ 1202+ 1211+ 1213
+ 1208+ 1209+ 1209/A, GIDC
INDUSTRIAL AREA. Ankleshwar
- 393002,
200 Meter
2. M/s. Universal
Chemopharma Pvt Ltd
PLOT NO.-C-1B, 2016, GIDC
INDUSTRIAL AREA. Ankleshwar
- 393002,
15 Meter
3. M/s. S B Chemopharma Pvt
Ltd
Plot No. 2015, GIDC INDUSTRIAL
AREA. Ankleshwar - 393002,
20 Meter
4. M/s. Mugat Dyechem Pvt
Ltd
1923, G I D C, B/H Atig Food
Products, G I D C, Ankleshwar,
Gujarat 393002
Adjoining
Plot
3.5 SIZE OF PROJECT
The unit has proposed expansion of manufacturing of synthetic organic pigments.
Environment protection and safety systems have also been considered in planning the
cost projection. The unit has proposed to set up effluent treatment plant which will be
maintained as per requirements. The break-up of the proposed project cost is given in
below Table no. 6.
TABLE: 6
CAPITAL COST PROJECTION
Sr.
No.
Purpose Proposed
(Rs. In Lacs)
1. Land ---
2. Building 100
3. Plant and Machinery 200
4.
Environment Protection & Safety 39
a) Effluent treatment Plant 25
b) Safety Equipment (PPE, fire extinguishers, Ventilation, etc.) 10
c) Green belt development 2
d) Fire 2
Total 339
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 10
3.6 PROCESS TECHNOLOGY
Process details like process description for each grade of products are covered separately
in Annexure-6.
3.7 RAW-MATERIALS
The expansion products are organic pigment chemicals and the required raw materials
will be purchased from the local/ Indian market. Details of raw-material consumption are
covered in Annexure-5.
3.8 RESOURCE OPTIMIZATION/RECYCLING AND REUSE
The unit will reuse 234 KLD of washing water in the next batch. Recovered solvent 980
MT/batch from process will be reused in next batch. The solvent recovery will be 98%.
3.9 RESOURCE REQUIREMENTS
3.9.1 LAND
The unit has already purchase plot of total area 3118 sq. m. The unit is now going for
expansion for proposed project and there will be no construction activity required for
proposed project.
3.9.2ELECTRICITY AND FUEL
TABLE: 7
ELECTRICITY AND FUEL REQUIREMENT
TOTAL ELECTRICITY & FUEL CONSUMPTION
Sr.
No.
Fuel Quantity as
per current
CCA No.
AWH-69573
Quantity as
per proposed
expansion
Total Quantity
after expansion
1. Natural Gas 50 NM3/Day 0 -
2. Imported Coal 0 11 MT/Day 11 MT/day
Sr.
No.
Electricity Quantity as
per current
CCA No.
AWH-69573
Quantity as
per proposed
expansion
Total Quantity
after expansion
1. Electricity connected load 1000 KVA 1500 KVA 2500 KVA
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 11
3.9.3 WATER
The category wise bifurcation of the water requirement is given in below Table no.8. The
source of water will be from GIDC water supply scheme.
TABLE: 8
DETAILS OF WATER CONSUPTION
Sr.
No
Particulars Existing Water
Consumption
KL/Day
(As per CCA-
No:-AWH-
69573)
Proposed Water
Consumption KL/Day
(As per proposed expansion)
Total
Water Consumption
KL/Day
Fresh Recycle Total Fresh Recycle Total
1. Domestic 10 5 0 5 15 0 15
2. Industrial
Process 25 199 260 459 224 260 484
Boiler 6 49 0 49 55 0 55
Cooling 5 25 0 25 30 0 30
Washing 260 -260 0 -260 0 0 0
Floor
Washing
0 10 0 10 10 0 10
Total
Industrial
296 23 260 283 319 260 579
TOTAL
(Domestic
+
Industrial)
306 28 260 288 334 260 594
3.9.4 MANPOWER
The manpower required for the project as well as during the construction/ commissioning
activities will be employed from the local area. The preference will be given to local
people.
TABLE: 9
MAN POWER REQUIREMENT
Phase of project Type of Labour No. of workers
(Proposed Scenario)
During construction Contractual Workers 25
During operations
Skilled 10
Un-skilled 20
Total during operation phase 30
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 12
3.10 MITIGATION MEASURES & EMP
Based on overall manufacturing & operation activities, the mitigation measures have
been proposed by the company for the control of the anticipated pollution load.
3.10.1 WASTEWATER MANAGEMENT
WASTEWATER GENERATION
Details of Effluent Treatment Plant and Flow Diagram are attached as Annexure-7.
The category-wise bifurcation of the anticipated wastewater generation details is given in
below Table no.9.
TABLE: 10
DETAILS OF WASTE WATER GENRATION
Sr.
No.
Particulars Existing Waste Water
Generation KL/Day
(As per CCA AWH -
69573)
Proposed
Waste water
Generation
KL/Day
Total Waste
Water
Generation
after expansion
KL/Day
1. Domestic 10 0 10
2. Industrial
Process 20 162 182
Boiler 3 18 21
Cooling 1 12 13
Washing 201 -201 0
Floor Washing 0 9 9
Total Industrial 225 0 225
TOTAL
(Domestic +
Industrial)
235 0 235
WASTEWATER CHARACTERISTICS
Industrial wastewater will be generated from process, washing, cooling tower blow down
and boiler blow down. The expected characteristics of industrial wastewater are provided
in below Table No.11.
TABLE: 11
CHARACTERISTICS OF WASTEWATER
Sr.
No.
Parameters Before
Treatment
(at the ETP
inlet) mg/l
After Treatment
(at the ETP
outlet & CETP
inlet) mg/l
Standard Norms
prescribed
(CETP inlet
norms) mg/l
1. pH 0-2 6.5-7.5 5.5-8.5
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 13
2. T.S.S in mg/L 200-250 100 100
3. T.D.S. in mg/L 3500-4500 3500-4500 2100
4. B.O.D. in mg/L 100-135 30 250
5. C.O.D. in mg/L 1300-1500 < 300 1000
8. Ammonical
Nitrogen in ppm
<50 < 50 75
3.10.2 GASEOUS EMISSIONS & CONTROL
3.10.2.1 FLUE GAS EMISSION
Details of flue gas emission, stacks height are covered in following Table no. 12.
TABLE: 12
EXISTING & PROPOSED FLUE GAS EMISSIONS
EXISTING FLUE GAS EMISSIONS
Sr.
No.
Stack
attached
to
Stack
Height
(m)
Type
of
fuel
Fuel
consumpt
ion
Type of
emissio
n
Permissible
limit
APCM
1. Steam
Boiler
(2 MT)
15 m
Natur
al
Gas
50
NM3/Day
SPM
SO2
NOx
150
mg/NM3
100 PPM
50 PPM
--
PROPOSED FLUE GAS EMISSION
Sr.
No.
Stack
attached
to
Stack
Height
(m)
Type of
fuel
Fuel
consumptio
n
Type of
emission
Permissibl
e limit
APCM
1. Steam
Boiler
(3 MT)
(1 No.)
30 m Imported
Coal
4 MT/Day SPM
SO2
NO2
150
mg/Nm3
100 ppm
50 ppm
Multi Dust
Cyclone
followed by
water
Scrubber
2. Thermic
Fluid
Heater
(20 Lac
Kcal)
30 m Imported
Coal
4 MT/Day SPM
SO2
NO2
150
mg/Nm3
100 ppm
50 ppm
Multi Dust
Cyclone
followed by
water
Scrubber
3. D.G.Set
(250
KVA)
(1Nos.)
11 m Diesel 50 Liter/Hr SPM
SO2
NO2
150
mg/Nm3
100 ppm
50 ppm
Adequate
stack height
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 14
3.10.2.2 PROCESS GAS EMISSIONS
The process emissions from the manufacturing activities are given in following Table.
The details of air pollution control system are also mentioned in Table no.13.
TABLE: 13
EXISTING & PROPOSED PROCESS GAS EMISSIONS AND CONTROL MEASURES
Existing Process Emission as per CCA-69573
Sr.
No.
Stack
Attached To
Stack
Height (m)
Air Pollution
Control System
Parameter Permissible Limit
1. Spin Flash
Dryer (No.1)
30 m Bag Filter PM 150 mg/Nm3
Proposed Process Emission
2. Spin Flash
Dryer (No.1)
30 m Bag Filter PM
150 mg/Nm3
3.10.2.3 FUGITIVE EMISSIONS
Following steps will be taken to control fugitive emissions:
• All reactions will be taken in closed loop reactor system.
• The fugitive emissions in terms of handling losses will be reduced by proper
storage and handling. Raw-material feeding will be carried out by pumps. There
will be no manual handling.
• Regular monitoring will be done of piping and fittings for checking of any
leakages.
• Good housekeeping will be maintained in the plant.
3.10.3 HAZARDOUS/ NON-HAZARDOUS WASTE MANAGEMENT
The following type of hazardous waste will be generated from the operational activities.
All the waste will be stored separately in a designated storage area.
TABLE: 14
DETAILS OF HAZARDOUS WASTE
Sr.
No.
Type of Waste Category Existing
Quality As
per CCA No.
AWH-69573
Proposed
Quality
Quantity
after
Expansion
Mode of Disposal
1. ETP sludge/ Gypsum sludge
35.3 0.4 MT/M 300 MT/M
300.4 MT/M
Collection, Storage, Transportation,
Disposal at by
Cement factory or
TSDF site
authorized by the
GPCB.
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 15
2. Used Oil 5.1 2.0 Lit/M 20 Lit/M 22.0 Lit/M Collection, Storage,
Transportation,
Disposal at by
Selling registered
refiners.
3. Discarded
containers/
Empty barrels
33.1 22
Nos./M
500
Nos./M
522
Nos./M
Collection, Storage,
Transportation,
Disposal at by
Selling to authorize
recycler.
4. Empty bags /
Liner
33.1 210 Kg/M 500 Kg/M 710 kg/M Collection, Storage,
Transportation,
Disposal at by
Selling to authorize
recycler.
5. Spent Sulphuric
Acid (20 to 22 %)
C-1 0 1920
MT/M
1920
MT/M
Unit will send to
sister concern and
other CPC
manufacturing
units under Rule 9
permission.
In addition to the provision of above, the unit will ensure proper management for
hazardous waste as below:
Transportation of hazardous waste to the TSDF Site will be governed as per the
guidelines and accompanied with Form-13. Annual returns of the disposal of wastes in
Form-4 will be uploaded online and submitted regularly to the local office of the GPCB.
3.10.4 NOISE CONTROL & ODOUR
The major noise generating installation will be the D.G. Set. However DG Set will be
provided with Canopy for control of Noise pollution. Ear plugs will also be provided to
the operating personnel in boiler room.
The following steps will be taken for odour control.
• Raw-material feeding will be carried out by pumps.
• All reactions will be taken in closed reactor loop system.
• Roof top ventilation will be provided in the entire plant area.
• Regular monitoring will be done of piping and fittings for checking of any
leakages.
3.10.5 STORAGE, HANDLING AND TRANSPORT OF HAZARDOUS
CHEMICALS
The storage and mode of transport of chemicals will be done as per detailed MSDS and
Chemical hazards guide (NIOSH) for the hazardous chemicals.
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 16
Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as
per the Schedule-1 of the MSIHC Rules, as amended in 2000.
3.10.6 HEALTH AND SAFETY MEASURES
Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as
per the Schedule-1 of the MSIHC Rules, as amended in 2000.
Physical hazards may manifest as fires, explosions, excessive temperatures, or the release
of large volumes of gas or toxic or flammable gases or vapors. According to Schedule 2
& 3 of MSIHC Rules.
Moreover transport activity will be through drums, so there will be manual loading and
unloading and no unloading through pipe at the site. Hence, the risk of static charge
generation during transfer of such chemicals is not significant.
4. SITE ANALYSIS
4.1 CONNECTIVITY
The site is located at Plot No.1903, 1904, 1905 & 1924, GIDC Estate, Ankleshwar,
Gujarat. The land and Infrastructure is already available and the raw materials are easily
available through the easy transport via road connectivity.
Ankleshwar Industrial Estate was set up by Gujarat Industrial Development Corporation
in early 70s. This industrial estate is spread over an area of 1600 hectares in close
proximity to National Highway No.8 and Delhi-Mumbai Railway Line. Being an ideal
location for industrialization, as on date, more than 1500 industries, consisting of
chemicals, pesticides, pharmaceuticals, bulk drugs, petroleum products, engineering,
textiles, plastics, rubber and packaging etc. are located in this industrial estate.
The town is known for its industrial township called GIDC (Gujarat Industrial
Development Corporation). Ankleshwar has an office of the ONGC (Oil and Natural Gas
Corporation Limited). GIDC is organizing Trade fare and Industrial expo occasionally to
attract large number of industries all over from India. It also helps to get customer on
large basis.
Ankleshwar is connected by Indian National Highway 8 (Mumbai to New Delhi) and
by the Western Railway Division of Indian Railways. The railway division also runs
the broad gauge train services to Rajpipla. The 133 year-old Golden Bridge connects
Ankleshwar to Bharuch across the Narmada on the station front while a new bridge
connects the highway, the other bridge on the highway is now ready to use.
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 17
Ankleshwar City Bus stand is located on Station Road (i.e. located in the City, the
western section).
Development project of Ankleshwar Airport & City Bus are in pipe line in last stage.
Ankleshwar is an educated city. It has an average literacy rate of 79%, higher than the
national average of 59.5%; with 56% of the males and 44% of females literate.
Ankleshwar JN Rail Way Station, Sanjali Rail Way Station are the very nearby railway
station to Ankleshwar GIDC. However Surat Rail Way Station is major railway station
56 KM near to Ankleshwar GIDC.
Healthcare
Hospitals include are the
• Jayaben Modi Hospital,
• Sarvajanik Hospital,
• Sanjivani Hospital
• Sardar Patel Hospital.
• And now ESIC's (Employee State Insurance Corporation)New Hospital is under
Construction.
• In April 2014, the "New Life" private hospital was constructed in Jasaat Plaza
(Station Road). It is conveniently served by Ankleshwar's main bus & railway
stations.
Shopping and Recreation:
• There is a lake in GIDC & City area. Situated in front of GIDC Lake, Lakeview
Plaza Mall is city's first truly integrated mall for restaurants, entertainment and hotel
stay.
• NavGraha Jain Mandir (G.I.D.C), ManavMandir, Sai & Swaminarayan Temple are
big temples in Ankleshwar. Ankleshwar City is also having big Mosques
HalimshaDatar Bhandari, Garibnawaz, etc.
• Centers of Brahma Kumaris World Spiritual University is located in both GIDC and
City area which helps you to know your true self with the help of Free Rajyoga
Meditation Classes.
• There are parks such as The Millennium Park and old parks in Ankleshwar city, the
GIDC Water Reservoir, and sports center.
• There are swimming pools, Joggers park, children's park, Rotary library and other
recreation centers in the GIDC area.
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 18
• There is an Open Air Theater in GIDC Area. Chauta Bazar is the biggest shopping
area in Ankleshwar.
4.2 LAND USE AND LAND OWNERSHIP
The project site is located at Plot No 1903, 1904, 1905 & 1924, GIDC Estate,
Ankleshwar Gujarat. The plot had been purchased by M/s. Narayan Industries from
GIDC. The total plot area of the unit is 3118 sq. m.
4.3 LAND USE
The proposed project site is located at Plot No 1903, 1904, 1905 & 1924, GIDC Estate,
Ankleshwar, Gujarat. The plot is notified by GIDC for industrial purpose.
4.4 EXISTING INFRASTRUCTURE
The plant is located in a well-developed industrial zone, which will have all essential
facilities such as internal roads, arrangement for supply of water and power to industries,
effluent disposal facilities etc.
4.5 CLIMATE DATA
Based on the meteorological data, wind rose have been prepared for the summer season
period between the March 2015 to May 2015. The wind rose diagram prepared from
same data is shown at Figure 4.
TABLE: 15
METEOROLOGICAL DATA
Month -- Temp. (°C) Relative
Humidity (%)
Wind Speed
km/hr
October-16 Min. 23 28 0
Max. 35 94 13
Average 29 61 6.5
November-16 Min. 20 24 0
Max. 34 51 10
Average 27 37.5 5
December-16 Min. 17 23 0
Max. 32 52 11
Average 24.5 37.5 5.5
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
FIGURE: 4
WIND ROSE DIAGRAM FOR PERIOD OF MARCH-2015 TO MAY-2015
Observation: It was observed that wind is blowing mainly towards the SW direction
from NE. average wind speed was 2.38 m/s with calm winds recorded to be 10.6%.
4.6 SOCIAL INFRASTRUCTURE
Population density and sex ratio of Bharuch District was reported 238 persons/sq.km. and
920 females per 1000 males respectively in 2011 census report. Total literacy of Bharuch
District was found 81.51 %.The basic amenities like primary and secondary education
schools, community health workers, primary health sub centre, private practitioners,
primary health centre, maternity and child welfare, dispensaries, T.B clinic, family
welfare centre, hospital, drinking water, transportation facilities, electricity , telephone
etc. are available.
5.0 PLANNING BRIEF
5.1 PLANNING CONCEPT
Ankleshwar is largely an industrial area dominated by large scale industries, especially
chemical plants& Pharmaceutical plants. Now the unit has proposed for expansion
Ankleshwar in Gujarat has an industrial area with common effluent treatment plant,
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 20
common incinerator and land fill site. Govt. agencies provide many basic facilities like
uninterrupted water supply, power and road network.
5.2 POPULATION PROJECTION
As per provisional reports of Census India, Population of Bharuch District in 2011 is
1,551,019. Population of male and female are 805,707 and 713,676 respectively. The sex
ratio of Bharuch city is 920 females per 1000 males.
In education section, total literates in Vadodara District are 2,893,080 of which 1,614,087
are males while 1,278,993 are females. Average literacy rate of Vadodara district is
78.92%.
5.3 LAND USE PLANNING
Details will be covered in EIA report.
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND
The M/s. Narayan Industries shall get water from GIDC water supply scheme. So there
will be no additional stress on ground water resources and there will be no adverse effect
on the ground water resources available in the nearby area.
The unit has total proposed 2500KVA connected load from GEB. The transportation
facilities will also expect to improve due to increase in the movement of workers and raw
material and finished products.
5.5 AMENITIES
The available basic amenities are as under:
(A) Education Facilities:
All the villages have a minimum of one primary school.
(B) Medical Facilities:
All the surrounding villages have medical facilities.
(C) Drinking water Facilities & Power Supply:
All the villages have potable water supply and in 100% area the drinking water is
supplied through taps, wells and tube wells. All the villages have power supply facilities
in the study region.
(D) Post, Telegraph & Telephone facilities
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 21
The information collected clearly indicates that the infrastructural facilities are provided
by respective government agencies for the development of this area. For communication
purpose, post office and phones are available in most of the villages.
(E) Transport Facilities:
Bus services are available in all the villages of the study region within 5 km area and are
the most preferable mode of transport in the region. Auto-rickshaw is also used as
transport facility. Villages are connected with paved roads. All the surrounding area is
covered with 108 emergency facilities.
6.0 PROPOSED INFRASTRUCTURE
6.1 PROCESSING AREA
The process area will cover plant area, raw material storage area, Hazardous waste
storage area, ETP, utilities etc. The process area covered by the unit at ground level will
be 407.67 sq. m.
6.2 NON PROCESSING AREA
The non process area will green belt, office and security cabin etc. The non process area
covered by unit at ground level will be around 1001.79 sq. m.
6.3 GREEN BELT
The unit having existing green belt area 467.7 sq.m.
6.4 SOCIAL INFRASTRUCTURE
The availability of basic amenities is covered as under:
Training & Education: All the employees will be trained and educated periodically
about the hazardous nature of chemicals used in the process. Also, training for fire
fighting, work permits system, first aid, safe handling of hazardous chemicals and
integrating safety, in all activities.
Medical facility: Pre-employment medical checkup at the time of employment. In order
to safe guard the health of the employees, all the employees undergo periodic health
checkup.
Drinking water: There will be provision of Aqua Guard/R.O. at different places to
provide purified water for drinking purpose.
Transportation: The unit will provide basic transportation facility for workers.
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 22
Telegraph & Post: There will be provision of telephone, fax & internet facility.
Power supply: At present, the unit has 1000 KVA connected load. Additional 1500
KVA connected load for proposed expansion. The unit will use total 2500 KVA
electricity connected load from GEB.
6.5 DRINKING WATER MANAGEMENT
The source of water is already availability from existing water works of GIDC. The unit
has proposed additional 5 KLD for domestic purpose and 283 KL/Day water for
industrial purpose.
6.6 SEWERAGE SYSTEM
Sewage water is sent to soak pit/septic tank.
6.7 INDUSTRIAL WASTE MANAGEMENT
The hazardous waste like Chemical Sludge from Waste Water Treatment, Discarded
Containers/barrels/Liners used for HW/Chemicals, and Used/Spent Oil will be generated
from proposed project activity. The hazardous waste management and disposal is shown
in table no.13.
6.8 SOLID WASTE MANAGEMENT
The record of non hazardous solid waste like Fiber drum, wooden waste, etc. will be
mentioned.
6.9 POWER REQUIREMENT & SUPPLY
At present, the unit has 1000 KVA connected load. Additional 1500 KVA connected load
for proposed expansion. The unit will use total 2500 KVA electricity connected load
from GEB.
7.0 REHABILITATION AND RESETTLEMENT(R &R) PLAN
The proposed project is located in GIDC Industrial Estate Ankleshwar, Gujarat. There
will be no any human settlement affected by proposed project. So, there is no requirement
of any R & R Plan.
M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 23
8. PROJECT SCHEDULE & COST ESTIMATES
8.1 PROJECT IMPLEMENTATION SCHEDULE
TABLE: 16
PROJECT IMPLEMENTATION SCHEDULE
Project implementation schedule after getting NOC from GPCB
Sr.
No.
Activity Required Period
1. Procurement of machinery Immediately after getting NOC
2. Erection & installation of
machinery
1 month after getting NOC
3. Trial of machinery & equipments Immediately after competition of activity
no.2
4. Commercial activity 1 months after competition of activity no.4
8.2 ESTIMATED PROJECT COST
Project cost for proposed expansion will be 399 lacs. Details for estimated project cost
are covered in Table no 5.
9. ANALYSIS OF PROPOSAL
All the manpower is utilized from local region around Ankleshwar. Company shall also
try to provide indirect employment opportunities by availing local contract services
during transportation during operational phase.
The company intends to donate 5 % of the profit to agencies like NGOs or social welfare
societies for projects carried out in nearby village for their welfare and upliftment.