Trumpf Style Tooling

Trumpf style tooling

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Tooling for Trumpf Style Punch Presses

• Standard Trumpf Style - Economy– Standard Style– Heavy Duty– LongLife Slitting– Multi Tools

• Mate Quicklock™ - Convenience

• Mate Next™ - High Performance

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Standard System with Urethane

• Complete system• Fully compatible and

interchangeable with OEM supplied parts

• Mate push-on urethane strippers

• Mate advantages offer lower costs per hole

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Standard System Alignment Rings

• S-7 shock resistant tool steel• Stronger design – full round• Hardened to 56/58 Rc• Precision machined and ground

Machined and groundHardened for long lifePrecise length adjustment

Alignment Ring Keys

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Trumpf Style Standard System

• 1/4º back taper standard• .118” (3.0mm) usable grind life• Push-on urethane strippers

available (.118” [3.0mm] max material)

• HSS (M4) punches

• Round and shaped

punches available

Size 0 Punches /Chucks /Strippers

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Punches Size 1-2-3

• HSS (M2) punches• 1/4º back taper standard• .118” (3.0mm) usable

grind life• Can use push-on

urethane strippers• Custom molded urethane

available for size 1 and 2 punches up to 2.323” (59mm) diagonal

• Shear provided to OEM specifications

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• Steel Stripper– Resistant to deformation and breakage– Long tool life– Can be used in either engaged (contact

with the sheet) or disengaged mode (hovering)

Mate Advantage: chamfer in opening

Good for: - thick material

- NEXT punches when shim is used

Standard System Strippers

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• Urethane– Always in contact with the sheet– Quiet and does not mark– Punching close to forms– Can be used on different punches

(when opening too big, may be problem in thin material)

– Note: may not be used for nibbling– Best uses for urethane in Trumpf are:

1) A special shape where the metal stripper is much more expensive and the tool will take relatively few hits over time.2) A tool that must punch after forming operations have taken place. This allows such tools to "punch from form height" with no risk of collision between the metal stripper and the forms on the sheet.

Urethane Strippers

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Standard System Dies

• D-2 tool steel

• 1.5mm usable grind life (500,000 extra hits)

• Constant clearance furnished on shapes

• Key slots and shape cut in one set-up

Standard: non slug free design, for use with machine’s vacuum system

Optional Slug Free (Light) : for thin material, to be used with vacuum system shut off

1010

Standard System Dies

Lean Visual Management for dies size 1 and size 2

Fully compatible with existing Trumpf die inventories

•No die key interference •O-rings manufactured from oil resistant butyl rubber for years of service life •Available in five distinct colors for optimum differentiation (e.g. indication for die clearance, identification of machine, …)

EasyView Dies

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Heavy Duty System

Alignment Ring

HSS (M2) Punch

Stripper

Die Adapter

Heavy Duty S-7 Die

Die Base

Mild Steel over 4.1mm thick

Stainless Steel over 1.6mm thick

Recommended for:

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Heavy Duty System Punches

• HSS (M2) tool steel• 2º total back taper• 40mm reinforcing base for

maximum strength• Rooftop shear for size 2

and 3 punches provides tonnage reduction without compromising strength

• 3.0mm usable grind life

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• S-7 shock resistant tool steel

• Full 1.5mm usable grind life

• Shape and keyways cut in one set-up

• Radius top to prevent marking

• Reinforcing extension for maximum strength

Heavy Duty System Dies

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LongLife™

• Fully compatible with Trumpf OEM holders• Quick and accurate tool insert change • HSS ASP23 Powdered Metal punch inserts• Maximum Recommended Material

– 3.0mm Mild Steel– 2.0mm Stainless Steel

• Punches 5x56 and 5x76.2• Uses standard strippers

LongLife™ Punch Inserts

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LongLife™

• Fully compatible with Trumpf OEM holders• Quick and accurate tool insert change • HSS ASP23 Powdered Metal die inserts• Maximum Recommended Material

– 3.0mm Mild Steel– 2.0mm Stainless Steel

• Die inserts available– 5x56– 5x76.2

• 11 Die clearances– From 0.10 up to 0.60 per 0.05mm

LongLife™ Die Inserts

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Trumpf Fully Guided Assembly

Fully guided assembly with 5 guided surfaces for punching thick material with small punch diameter/diagonal

Prevents Punch Breakage Better Punching Accuracy Better Stripping Longer Tool Life Flatter Piece Parts

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4 Station 6 StationTwo-piece design

One-piecedesign

Die Die

4 station – 16mm range 6 station – 10.5mm range Compatible with Trumpf Multi tools Recommend for maximum 3.2mm material

Trumpf Multitool 4 and 6

Trumpf Style Multi Tools

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Punches

M2 High Speed Steel

One-piece and two-piece design –

Grind life for one-piece = 0.5mm

Grind life for two-piece = 2.0mm

Shimming required by die

1/8° back taper per side

Maxima and nitride available

Orientation controlled by flat on punch

Machines models: TC 190R, TC 200R, TC 500R, TC600R

Dies

A2 HWS hardened to 60 Rc

Shims available for die sharpening

Orientation controlled by notch on dies

1.5mm grind life

Trumpf Style Multi Tools

Trumpf Multitool 4 and 6

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• For TC 2000R and newer models

• Mate provides punch, stripper and die holders

• Mate provides punches and dies

5 station Multi Tool- 16mm maximum diagonal- Individual dies

10 station Multi Tool- 10.5mm maximum diagonal

Trumpf Style Multi Tools

Trumpf Multitool 5 and 10

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Punches

One-piece design

Powdered Metal Steel - 5 and10 station in M4 steel

1/8° back taper per side.

Maxima and nitride available.

0.5mm grind life.

Orientation controlled by flat on punch.

Dies

M2 High Speed Steel

Shims available for die sharpening.

Orientation controlled by notch on dies.

1.5mm grind life.

Machines models: TC 2000R, TC 5000R, TC 6000R

Trumpf Style Multi Tools

Trumpf Multitool 5 and 10

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Mate QuickLock™

Precision Tooling System for Trumpf Style Punch Presses

QuickLock

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• Combines economy of conventional system with convenience of keyed alignment

• Key on punch engages keyway of alignment ring for accurate alignment without a fixture

• M2 punch with S7 alignment ring• Extended size range of urethane strippers• Punch cannot rotate during punching

Mate QuickLock™

Mate QuickLock™ Concept

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• No alignment on Quick Set required – up to 80% less set-up times

• High compatibility with standard line• Small extra cost• Only 1 alignment ring (compatible with std. size 2) –

smaller inventory of alignment rings• Groove for urethane stripper without charge• Punch will not rotate in alignment ring during

operation • Always perfect set-up for grinding (shear)

Mate QuickLock™

Features & Benefits

Mate QuickLock™ Urethane Strippers

• Positive, on-the-die stripping – eliminates sheet rattle and reduce punching noise.

• Two types available – dependent on punch point size :– Push-On Urethane Stripper

up to dia 50.8mm– Screw-On Urethane Stripper

– 2 versions: for shapes up to 10mm width :• For punch length up to 60mm• For punch length up to 76.2mm

Mate QuickLock Push-On Urethane Stripper

Mate QuickLock Screw-On Urethane Stripper, Supplied in pairs. Fixed to the punch shoulder with a retainer and flat

head screw.

Mate QuickLock™

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-Insert Tooling System for Trumpf Presses

-Holder combines shank and alignment ring

-Two Sizes – Size 40 and Size 76

- Fully compatible with 2-4-1 and MultiUse

Mate NEXT™

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Holder ‘size 40’ with integrated alignment ring: - Quick setting of inserts without alignment system - Captive drawbolt - Collar for urethane

Inserts (up to 40.0mm diam/diag): - M4 up to 30 / M2 above 30 - Fully compatible with 2-4-1 and MultiUse

Push-on Urethane Stripper: - On-the-die stripping - 4 sizes of opening

Steel stripper can be used too

Precision Shim for 3mm extra grind

Mate NEXT™

Mate NEXT™ Size 40

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Holder ‘size 76’ with integrated alignment ring: : - Quick setting of inserts without alignment system - Captive drawbolt

Inserts (40.01 – 76.2mm diam/diag): - M2 tool steel - Fully compatible with 2-4-1 and MultiUse

No urethane stripper, steel stripper to be used

Precision Shim for 3mm extra grind

Mate NEXT™ Size 76

Mate NEXT™

©2004 Mate Precision Tooling 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone:763.421.0230 Fax: 763.421.0285 Web: mate.com ©2004 Mate Precision Tooling 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone:763.421.0230 Fax: 763.421.0285 Web: mate.com

Dimensions in Inches(millimeters) Dimensions in Inches(millimeters)

Technical Data Ideal for punching mild steel up to 0.134(3.40) and stainless

steel up to 0.098(2.00) thick. Recommended maximum tonnage—22Tons (20Tonnes)

3.031(77.00) Overall Length Compatibility Punches available to suit machines that require a 2.913

(74.00) overall punch length (TC240/260 and newer) and machines that require a 3.031(77.00) overall punch length (example TC2000 and newer).

Torque Settings (Pre-set torque wrench recommended) 6mm NEXT Holder Draw Bolt—288 in-lbs (33Nm) 6mm Alignment Ring Bolt—132 in-lbs (15Nm)

Punch Chuck Set Screw—240 in-lbs (27Nm)

Mate NEXT™ Insert Tooling System for Trumpf Style Presses The NEXT™ Insert Tooling System holders, with integral precision alignment features and captive draw bolt, accept interchangeable punch inserts for faster and more accurate machine set-ups. Size 40 0.031(0.80) to 1.575(40.00) Size 76 1.576(40.01) to 3.000(76.20)

M4 HSS from 0.031(0.80) to 1.181(30.00) M2 HSS from 1.182(30.01) to 3.000(76.20) High speed steel (HSS) NEXT punch inserts provide superior abrasion resistance to extend the interval between regrinds.

Precision ground punch shim returns the NEXT punch assembly to the original length after 0.118(3.00) has been removed during routine grinding.

Round D0D20_

Rectangle D0D21_

Oval D0D22_

Square D0D23_

Shims MST2

Size 2 Dies

Round D0D10_

Rectangle D0D11_

Oval D0D12_

Square D0D13_

Shims MST1

Size 1 Dies

Diagonal Shape Part Number

Punch Point Diagonal

1.576—2.205 (40.01—56.00)

Oval PBTF2A

Square PBTF3A

Punch Point Diagonal

2.206—2.598 (56.01—66.00)

Oval PBTG2A

Square PBTG3A

Punch Point Diagonal

2.599—3.000 (66.01—76.20)

Oval PBTH2A

Square PBTH3A

Round PBTF0A

Rectangle PBTF1A

Round PBTG0A

Rectangle PBTG1A

Round PBTH0A

Rectangle PBTH1A

Push-on urethane stripper for Size 40 punch insert holders provide positive on-the-die stripping without sheet marking. Ideal when punching soft or decorative materials.

High wear resistant steel die for exceptional tool life. Optional Slug Free® die geometry available.

Mate NEXT™ Insert System Delivers Value! The High Speed Steel punch inserts deliver exceptional edge wear resistance. The M4 HSS Insert in sizes up to 0.031-1.181(0.80-30.00) delivers the longest possible interval between regrinds. In addition, by installing the shim after 0.118(3.00) has been removed from the punch during regrinding, the punch assembly is returned to its original length instead of being replaced. The result is that a single punch insert would last the same as multiple standard punches. The chart below demonstrates the real value delivered by the NEXT™ Insert Tooling System from Mate.

0-A Punch

Round PADA0A

Rectangle PADA1A

Oval PADA2A

Square PADA3A

0-A Chuck

VINTS010

0-B Chuck

VINTS020

Alignment Ring

VANTE

Size 40 Shim

MATE00364

Size 76 Shim

MATE00365

Size 76 Holder (includes shim and 6mm wrench)

MATE00372

0-A Stripper

TP0A00US

0-B Stripper

TP0B00US

Size 40 Holder (includes shim and 6mm wrench)

MATE00371

High strength steel stripper for reliable operation.

Maximum Die Opening 1.181+0.079 (30.00 +2.00)

Maximum Die Opening 3.000+0.032 (76.20 +0.80)

0.984(25.00) MATE00374

1.181(30.00) MATE00375

1.378(35.00) MATE00376

1.575(40.00) MATE00377

Push-On Urethane Stripper

Round SRD20A

Rectangle SRD21A

Oval SRD22A

Square SRD23A

Strippers for TC500 and Newer

Number of Standard Punches

Too

ling

Co

st

Standard System

NEXT Insert System

NEXT Insert System

Cost Savings

Diagonal Shape Part Number

Punch Point Diagonal

0.031—1.181 (0.80—30.00)

Round PBTD0A

Rectangle PBTD1A

Oval PBTD2A

Square PBTD3A

Punch Point Diagonal

1.182—1.575 (30.01—40.00)

Oval PBTE2A

Square PBTE3A

Round PBTE0A

Rectangle PBTE1A

40.01-76.20mm 1.576-3.000

Size 76

0.80-40.00mm 0.031-1.575

Size 40

0.80-6.00mm 0.031-0.236

Size 0-A

6.01-10.50mm 0.237-0.413

Size 0-B

Size 0-A and Size 0-B

Size 40

Size 76

Maxima® Coating

Available

0-B Punch

Round PADB0A

Rectangle PADB1A

Oval PADB2A

Square PADB3A

M4 HSS

0.031-1.181

(0.80-30.00)

Round SKD20A

Rectangle SKD21A

Oval SKD22A

Square SKD23A

Strippers for TC240/260

Point Size 0.031-1.181(0.80-30.00) Standard overall length 2.913(74.00) without shear, when assembled with holder.

Optional assembled overall length of 3.031(77.00) with or without shear available. Point Size 1.182-1.575(30.01-40.00) Standard overall length 3.031(77.00) including whisper shear, when assembled with holder.

Optional assembled overall length of 3.031(77.00) without shear or 2.913(74.00) without shear available.

Standard overall length 3.031(77.00) including whisper shear, when assembled with holder. Optional assembled overall length 3.031(77.00) without shear or 2.913(74.00) without shear available.

Part Number Part Number ** Replacement draw bolt for NEXT Precision Holder SHC12191

*** 6mm Hex wrench for NEXT Precision Holder MIS98976

**** Snap ring to retain draw bolt into NEXT Precision Holder SRI00001

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Mate NEXT™

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Slitting solutions• Standard rectangles

Note: - 5x30 (as size 1)- 5x76.2 (as size 2)

• Shake & break - not too popular with Trumpf machines:

-part chute on machine-automatic part removal system

• EuroStyle Slitting tool :

only for machines older than TC500R

Slitting

• LongLife - 2 different upper holders- M4 blades

- 5x56 rect / obr / shake&break - - 5x76.2 rect / obr / shake&brake-Steel stripper

• Special ‘guided’ slitting tool with close-to-form steel stripper

• QL Slitting with close-to-form urethane stripper and precise alignment

Slitting

Slitting solutions

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Set-up Information

Forming tools Trumpf

Extrusion for Tapping

Louver

Accurate Information

• Material Type & Thickness• Accurate Dimensions• Spacing• Other helpful information

– Is there flexibility?– Etc…