Trumpf tooling 2015-1

TRUMPF STYLE TOOLING

AFAB MACHINERY AND TOOLS LTD

A B C D E F G H* I*

CN 700CN 900CN 701CN 901

CN 901ECN 902CS 75CS 75.2

CN 1200SCN 1200ACS 15CS 20CS 20a

MP 25MP 25D

TRUMATIC2020a202M

SUNIMAT 400

TRUMATIC150K151K152K180K180.2K180KD180LK180.2LK202K225K235K300K300LK300PK400K

TRUMATIC150W152W180W180.2W180R180LW180.2LWELX/SWIFT185240240R250260R

TRUMATIC20aW202W300W300LW300PW300top400W

TRUMATIC190R200R500R600L

TRUMATIC2000R2010R2020R5000R6000L3000

S*

MINIMATIC100

TRUMATIC120R

TRUMPF MACHINE CLASSIFICATION

1000

*Strippers for groups H, I + S different with other machine groups. Please ensure stripper style.

TECHNICAL INFORMATION

PUNCH

ALIGNMENT RING

STRIPEER

DIE

DIE ADAPTOR

CLAMPS

SHAPE ANGLE DIRECTION SHAPE POSITION AT SHEET METAL FROM TOP OF MACHINE

ROOFTOP INVERTED ROOFTOP J.K SHEARWHISPER

PUNCH TIP STYLE

Aluminum Mild Steel Stainless SteelMaterial Total Total Total

Thickness Clearance Clearance Clearance

1.00 0.15 0.20 0.201.50 0.23 0.30 0.402.00 0.30 0.40 0.50

3.00 0.60 0.75 0.904.00 0.80 1.00 1.20

5.00 1.00 1.25 1.756.35 1.60 2.00 2.22

Recommended Total Die Clearance

.8.3-8mm= 0.3mm = Total Clearance

8mm

8.3mm


A B C D E F G H* I*

CN 700CN 900CN 701CN 901

CN 901ECN 902CS 75CS 75.2

CN 1200SCN 1200ACS 15CS 20CS 20a

MP 25MP 25D

TRUMATIC2020a202M

SUNIMAT 400

TRUMATIC150K151K152K180K180.2K180KD180LK180.2LK202K225K235K300K300LK300PK400K

TRUMATIC150W152W180W180.2W180R180LW180.2LWELX/SWIFT185240240R250260R

TRUMATIC20aW202W300W300LW300PW300top400W

TRUMATIC190R200R500R600L

TRUMATIC2000R2010R2020R5000R6000L3000

S*

MINIMATIC100

TRUMATIC120R

TRUMPF MACHINE CLASSIFICATION

1000

*Strippers for groups H, I + S different with other machine groups. Please ensure stripper style.


PUNCH

ALIGNMENT RING

STRIPEER

DIE

DIE ADAPTOR

CLAMPS

SHAPE ANGLE DIRECTION SHAPE POSITION AT SHEET METAL FROM TOP OF MACHINE

ROOFTOP INVERTED ROOFTOP J.K SHEARWHISPER

PUNCH TIP STYLE

Aluminum Mild Steel Stainless SteelMaterial Total Total Total

Thickness Clearance Clearance Clearance

1.00 0.15 0.20 0.201.50 0.23 0.30 0.402.00 0.30 0.40 0.50

3.00 0.60 0.75 0.904.00 0.80 1.00 1.20

5.00 1.00 1.25 1.756.35 1.60 2.00 2.22

Recommended Total Die Clearance

.8.3-8mm= 0.3mm = Total Clearance

8mm

8.3mm


1

STANDARD TOOLAFA

B TR

UM

PF TO

OLIN

G

Size

0A

0B

1

2A

2B

2C

2D

1.20-6.00mm

6.01-10.50mm

1.20-30.00mm

30.01-38.00mm

30.01-40.00mm

40.01-50.80mm

50.81-76.2mm

PUNCH (STD. & LONG)

0A Punch Flat punch Whisper punch Rooftop punch

Dimenstion Round code Shape code

Keyed(old) T0-STRO T0-ST**

Group H/I T1-STRO T1-ST**

Stripper Round code Shape code

Stripper for H/I ground

Die Round code Shape code

Size 1 (~30+2mm) T1-DIRO T1-DI**

Size 2 (30.01~76.2+2mm) T2-DIRO T2-DI**

T0A-PBRO T0A-PB**

T0B-PBRO T0B-PB**

T1-PBRO T1-PB**

T2A-PBRO T2A-PB**

T2B-PBRO T2B-PB**

T2C-PBRO T2C-PB**

T2D-PBRO T2D-PB**

SIZE 1

SIZE 2

AFAB MACHINERY AND TOOLS LTD.Email:[email protected]:www.afabmt.com

2

AFA

B TR

UM

PF TO

OLIN

G

R.I.SYSTEM (2.4.1/NEXT)Replaceable Insert System

SIZE 40(0.8-40mm)

SIZE 76(40.01-76.2mm)

Punch holder,code:T4-PH Punch holder,code:T7-PH

Punch Shim,code:T4-PSM Punch Shim,code:T7-PSM

SizeSize 4A

2.36-30.00mm 30.01-40.00mm

Round

Shape

T4A-PBRO T4B-PBRO

T4A-PB** T4B-PB**

Size 4B Size 7A

40.01-56mm 56.01-66mm 66.01-76.2mm

T7A-PBRO T7B-PBRO T7C-PBRO

T7A-PB** T7B-PB** T7C-PB**

Size 7B Size 7C

SizeSize 4

2.36-40.00mm 40.01-56mm

Round

Shape

T4-DIRO T7-DIRO

T4-DI** T7-DI**

Size 7

SizeSize 4

2.36-40.00mm 40.01-56mm

Code T4-DHD T7-DHD

Size 7

Punch Insert

Die Insert

Die Shim Size 4: T4-DSM

Die Holder


1

STANDARD TOOLAFA

B TR

UM

PF TO

OLIN

G

Size

0A

0B

1

2A

2B

2C

2D

1.20-6.00mm

6.01-10.50mm

1.20-30.00mm

30.01-38.00mm

30.01-40.00mm

40.01-50.80mm

50.81-76.2mm

PUNCH (STD. & LONG)

0A Punch Flat punch Whisper punch Rooftop punch

Dimenstion Round code Shape code

Keyed(old) T0-STRO T0-ST**

Group H/I T1-STRO T1-ST**

Stripper Round code Shape code

Stripper for H/I ground

Die Round code Shape code

Size 1 (~30+2mm) T1-DIRO T1-DI**

Size 2 (30.01~76.2+2mm) T2-DIRO T2-DI**

T0A-PBRO T0A-PB**

T0B-PBRO T0B-PB**

T1-PBRO T1-PB**

T2A-PBRO T2A-PB**

T2B-PBRO T2B-PB**

T2C-PBRO T2C-PB**

T2D-PBRO T2D-PB**

SIZE 1

SIZE 2


2A

FAB

TRU

MP

F TOO

LING

R.I.SYSTEM (2.4.1/NEXT)Replaceable Insert System

SIZE 40(0.8-40mm)

SIZE 76(40.01-76.2mm)

Punch holder,code:T4-PH Punch holder,code:T7-PH

Punch Shim,code:T4-PSM Punch Shim,code:T7-PSM

SizeSize 4A

2.36-30.00mm 30.01-40.00mm

Round

Shape

T4A-PBRO T4B-PBRO

T4A-PB** T4B-PB**

Size 4B Size 7A

40.01-56mm 56.01-66mm 66.01-76.2mm

T7A-PBRO T7B-PBRO T7C-PBRO

T7A-PB** T7B-PB** T7C-PB**

Size 7B Size 7C

SizeSize 4

2.36-40.00mm 40.01-56mm

Round

Shape

T4-DIRO T7-DIRO

T4-DI** T7-DI**

Size 7

SizeSize 4

2.36-40.00mm 40.01-56mm

Code T4-DHD T7-DHD

Size 7

Punch Insert

Die Insert


Die Holder


3 4

AFA

B TR

UM

PF TO

OLIN

G

PU SLITTING

Punch body T2-SPBRE

Urethane stripperT2-SSTRE

Punch ass’y T2-SPARE

* Width range: 10mm~60mm

* Length range: ~76.2mm

* Stripper is standard

* Die is strandard

Insert Chuck Code

Size 0A (0.77~6.0mm) TOA-CK

Size 0B (0.77~10.5mm) TOB-CK

Alignment Ring for E/F/H/I Code

Size 1 T1-AG

Size 2 T2-AG

5° 3mm3mm

77

mm

77

mm

77

mm

* Flat Punch for group I ---77mm long,flat punch for other group---74mm long

*All whisper punch — 77mm long, To order whisper,please specify

*Punch in 10~35mm with 5° , punch over 35mm with 3mm height

*Whisper punch can reduce noise and tonnage


AFA

B TR

UM

PF TO

OLIN

G

Punch holderTP-PH

PARTING TOOL SYSTEM

Punch InsertTP3-PBRE 5X30 TP5-PBRE 5X56TP7-PBRE 5X76.2

Die InsertTP3-DIRE 5X30TP5-DIRE 5X56TP7-DIRE 5X76.2

Die HolderTP5-DHTP7-DH

Shape optional: OblongSize optional:5XL<76.2

3 4A

FAB

TRU

MP

F TOO

LING

PU SLITTING

Punch body T2-SPBRE

Urethane stripperT2-SSTRE

Punch ass’y T2-SPARE

* Width range: 10mm~60mm

* Length range: ~76.2mm

* Stripper is standard

* Die is strandard

Insert Chuck Code

Size 0A (0.77~6.0mm) TOA-CK

Size 0B (0.77~10.5mm) TOB-CK

Alignment Ring for E/F/H/I Code

Size 1 T1-AG

Size 2 T2-AG

5° 3mm3mm

77

mm

77

mm

77

mm

* Flat Punch for group I ---77mm long,flat punch for other group---74mm long

*All whisper punch — 77mm long, To order whisper,please specify

*Punch in 10~35mm with 5° , punch over 35mm with 3mm height

*Whisper punch can reduce noise and tonnage


AFA

B TR

UM

PF TO

OLIN

G

Punch holderTP-PH

PARTING TOOL SYSTEM

Punch InsertTP3-PBRE 5X30 TP5-PBRE 5X56TP7-PBRE 5X76.2

Die InsertTP3-DIRE 5X30TP5-DIRE 5X56TP7-DIRE 5X76.2

Die HolderTP5-DHTP7-DH

Shape optional: OblongSize optional:5XL<76.2

5

AFA

B TR

UM

PF TO

OLIN

G

MULTI-TOOL 5 STATION (Max.size 16mm)

Multi-tool 5 station Round code Shape code

Punch MT 5 (~16mm) T5-PIRO T5-PI**

Die MT 5 (~16+0.6mm) T5-DIRO T5-DI** Punch Die

MT 5 Punch holderT5-PH

MT 5 StripperT5-PH

MT 5 Die holderT5-PH

0°

3

52

4

1

0°

0° 0°

0°

0°

Angle setting

*Max.size 16mm

* Stripper with diameter 17.2mm hole

*Angle set in position 1,90°

*Die grind life only 1.0mm

6

AFA

B TR

UM

PF TO

OLIN

G

MULTI-TOOL 10 STATION (Max.size 10.5mm)


MT 10 StripperT0-PH



Punch MT 10 (~10.5mm) T0-PIRO T0-PI**

Die MT 10 (~10.5+0.6mm) T0-DIRO T0-DI** Punch Die

*Max.size 10.5mm




1

4

2

8

9

10

0°

0°

Angle setting


5

AFA

B TR

UM

PF TO

OLIN

G

MULTI-TOOL 5 STATION (Max.size 16mm)


Punch MT 5 (~16mm) T5-PIRO T5-PI**

Die MT 5 (~16+0.6mm) T5-DIRO T5-DI** Punch Die


MT 5 StripperT5-PH


0°

3

52

4

1

0°

0° 0°

0°

0°

Angle setting

*Max.size 16mm




6A

FAB

TRU

MP

F TOO

LING

MULTI-TOOL 10 STATION (Max.size 10.5mm)


MT 10 StripperT0-PH



Punch MT 10 (~10.5mm) T0-PIRO T0-PI**

Die MT 10 (~10.5+0.6mm) T0-DIRO T0-DI** Punch Die

*Max.size 10.5mm




1

4

2

8

9

10

0°

0°

Angle setting


9

AFA

B TR

UM

PF TO

OLIN

G

Description Code

Trumpf cartridge universal TF-CT

Description Code

Die plate TF-DP

Description Code

Die adpator (1-2 size) TF-AD

Description Code

C Ring TF-CR

T=Thickness

Punch perimeter

PUNCH FORCE(metric tonnage)

=Punch perimeter X Thickness X Material tonnage value

X Material Multipler X Shear factor

Material tonnage value=0.0352 metric tons/mm²

Material Multipler: aluminum=0.5 mild steel=1 stainless=1.6

Shear factor: flat punch=1 whisper=0.5~0.95

Example: Round 20mm,2.0 mild steel, shear type punch

Tonnage=20x3.14x2.0x0.0352x1x0.5=2.2 tons

10

C

A

T

B

PRecommanded P>6XT

CHART FOR PREPUNCH SIZE

Tapping size 0.8 1.0 1.2 1.6 2.0 2.3

EXXTRUSION TAPPING


9

AFA

B TR

UM

PF TO

OLIN

G

Description Code

Trumpf cartridge universal TF-CT

Description Code

Die plate TF-DP

Description Code

Die adpator (1-2 size) TF-AD

Description Code

C Ring TF-CR

T=Thickness

Punch perimeter

PUNCH FORCE(metric tonnage)

=Punch perimeter X Thickness X Material tonnage value

X Material Multipler X Shear factor

Material tonnage value=0.0352 metric tons/mm²

Material Multipler: aluminum=0.5 mild steel=1 stainless=1.6

Shear factor: flat punch=1 whisper=0.5~0.95

Example: Round 20mm,2.0 mild steel, shear type punch

Tonnage=20x3.14x2.0x0.0352x1x0.5=2.2 tons

10

C

A

T

B

PRecommanded P>6XT

CHART FOR PREPUNCH SIZE

Tapping size 0.8 1.0 1.2 1.6 2.0 2.3

EXXTRUSION TAPPING


COUNTERSINK

11

A

BD

C

T

A

B

D

C

TForm up

Form down

M2 (Ø A=Ø 4.3) M2.5 (Ø A=Ø 5.3) M3 (Ø A=Ø 6.4) M4 (Ø A=Ø 8.6) M5 (Ø A=Ø 10.6) M6 (Ø A=Ø 12.8)M2.6 (Ø A=Ø 5.5)

ØBTHK PPØ ØBTHK PPØ ØBTHK PPØ ØBTHK PPØ ØBTHK PPØ ØBTHK PPØ ØBTHK PPØ

1.0 3.2 5.75.51.04.74.41.04.54.23.5 1.0

1.2 3.2 5.55.11.24.74.41.24.54.23.5 1.2 7.57.21.2

1.5 2.6 5.04.61.54.23.81.54.03.63.0 1.5 7.26.81.5 9.59.11.5

1.6 2.6 5.04.61.64.23.81.64.03.63.0 1.6 7.26.81.6 9.59.11.6

2.0 2.6 4.84.02.04.03.42.03.83.23.0 2.0 7.26.72.0 9.38.82.0 11.010.62.0

2.3 2.6 4.84.22.34.03.52.33.83.33.0 2.3 6.55.72.3 8.57.92.3 11.010.62.3

4.74.12.5 6.45.62.5 8.47.82.5 10.810.42.5

4.53.73.0 5.74.83.0 8.07.03.0 10.09.43.0

4.53.73.2 5.74.83.2 8.07.03.2 10.09.43.2* THK= sheet thickness PP=prepunch size

EMBOSS COUNTERSINK

12

C

TA

B

P

EMBOSS COUNTERSINK

EMBOSS EXTRUSION

C H

TB A

P


COUNTERSINK

11

A

BD

C

T

A

B

D

C

TForm up

Form down

M2 (Ø A=Ø 4.3) M2.5 (Ø A=Ø 5.3) M3 (Ø A=Ø 6.4) M4 (Ø A=Ø 8.6) M5 (Ø A=Ø 10.6) M6 (Ø A=Ø 12.8)M2.6 (Ø A=Ø 5.5)

ØBTHK PPØ ØBTHK PPØ ØBTHK PPØ ØBTHK PPØ ØBTHK PPØ ØBTHK PPØ ØBTHK PPØ

1.0 3.2 5.75.51.04.74.41.04.54.23.5 1.0

1.2 3.2 5.55.11.24.74.41.24.54.23.5 1.2 7.57.21.2

1.5 2.6 5.04.61.54.23.81.54.03.63.0 1.5 7.26.81.5 9.59.11.5

1.6 2.6 5.04.61.64.23.81.64.03.63.0 1.6 7.26.81.6 9.59.11.6

2.0 2.6 4.84.02.04.03.42.03.83.23.0 2.0 7.26.72.0 9.38.82.0 11.010.62.0

2.3 2.6 4.84.22.34.03.52.33.83.33.0 2.3 6.55.72.3 8.57.92.3 11.010.62.3

4.74.12.5 6.45.62.5 8.47.82.5 10.810.42.5

4.53.73.0 5.74.83.0 8.07.03.0 10.09.43.0

4.53.73.2 5.74.83.2 8.07.03.2 10.09.43.2* THK= sheet thickness PP=prepunch size

EMBOSS COUNTERSINK

12

C

TA

B

P

EMBOSS COUNTERSINK

EMBOSS EXTRUSION

C H

TB A

P


SHEAR BUTTON

C radius

T

H

A

B

DIMPLE

T

A

B

13

EMBOSS

H

TC

A

B

AH

TB C diamter

D

COUNTINUOUS BEAD

P


14

SHEAR BUTTON

C radius

T

H

A

B

DIMPLE

T

A

B

13

EMBOSS

H

TC

A

B

AH

TB C diamter

D

COUNTINUOUS BEAD

P


14

SINGLE KNOCKOUT (EKO)

Tab sizes you speicfyor use standard table.

C

T

D

A diamter

D

T

C

A

B

1.1 x T

P

DOUBLE KNOCKOUT (EKO)

15

LOUVER OPEN END

G C

F

E

D

T

B

H

A

D radius

A

C

H

B

T

E

LOUVER RADIUS CLOSE


16

SINGLE KNOCKOUT (EKO)

Tab sizes you speicfyor use standard table.

C

T

D

A diamter

D

T

C

A

B

1.1 x T

P

DOUBLE KNOCKOUT (EKO)

15

LOUVER OPEN END

G C

F

E

D

T

B

H

A

D radius

A

C

H

B

T

E

LOUVER RADIUS CLOSE


16

LANCE AND FORM SELF CLIP

LANCE AND FORM SPRING CLIP

F

EH

T

A

D

B

C

F

EH

T

A

D

B

C

J

J

K

LANCE AND FROM TAB

F

E

H

T

A

B

C

J

K

17

LOUVER OPEN END

LOUVER RADIUS CLOSED

RH

T C

A

B

P

D

H

CT

B

D

A

F

P

E


18

LANCE AND FORM SELF CLIP

LANCE AND FORM SPRING CLIP

F

EH

T

A

D

B

C

F

EH

T

A

D

B

C

J

J

K

LANCE AND FROM TAB

F

E

H

T

A

B

C

J

K

17

LOUVER OPEN END

LOUVER RADIUS CLOSED

RH

T C

A

B

P

D

H

CT

B

D

A

F

P

E


18

0.5

60

A

A _________

T-thickness_________

Material Type __________________

Machine Type _________________

Tooling Station _________________

A

B

123 456 789

ABC DEF GHI H

please supply drawing

V LINE MARKING

EARTH GROUND

LOGO MARKING

19

A

BC

D

A

P

K

H

E

Prepunch size

CARD GUIDE

HINGLE

T

B

M


20

0.5

60

A

A _________

T-thickness_________

Material Type __________________

Machine Type _________________

Tooling Station _________________

A

B

123 456 789

ABC DEF GHI H

please supply drawing

V LINE MARKING

EARTH GROUND

LOGO MARKING

19

A

BC

D

A

P

K

H

E

Prepunch size

CARD GUIDE

HINGLE

T

B

M


20

AB

C

CLUSTER

PUNCH DIE GRINDER

Grinding accuracy:+-0.005mm Tool setting mode: Automatic

Grinding mode: Automatic Grinding type: Rough,Precision,Polishing

Wheel: Boronizing wheel Grinding area: 150mm

3-jaw chuck fixture Dia. 1-180mm Max.feed speed: 900mm/min (adjustable)

PLC controller: Miitsubishi Screen: Touch screen Interface

Spindle motor: 2.2KW ,3600R/PM Motor for rotating table:0.375KW,1800R/PM

Motor for cooling :0.125KW,1800R/PM Electrical: AC380/400V (50/60 HZ)

Size:600x700x1650mm Weight:600KG

Punch die grinder specification.

Station A B C D

Part code TA.ABD TA.BBD TA.CBD TA.DBD

A

Station A=3.3 A=6.3 A=10.3

Part code TA.3EJ TA.6EJ TA.1EJ

BALL DIE

PU EJECTOR ( ON PUNCH TIP)

21SPECIAL SHAPES


22

AB

C

CLUSTER

PUNCH DIE GRINDER

Grinding accuracy:+-0.005mm Tool setting mode: Automatic

Grinding mode: Automatic Grinding type: Rough,Precision,Polishing

Wheel: Boronizing wheel Grinding area: 150mm

3-jaw chuck fixture Dia. 1-180mm Max.feed speed: 900mm/min (adjustable)

PLC controller: Miitsubishi Screen: Touch screen Interface

Spindle motor: 2.2KW ,3600R/PM Motor for rotating table:0.375KW,1800R/PM

Motor for cooling :0.125KW,1800R/PM Electrical: AC380/400V (50/60 HZ)

Size:600x700x1650mm Weight:600KG

Punch die grinder specification.

Station A B C D

Part code TA.ABD TA.BBD TA.CBD TA.DBD

A

Station A=3.3 A=6.3 A=10.3

Part code TA.3EJ TA.6EJ TA.1EJ

BALL DIE

PU EJECTOR ( ON PUNCH TIP)

21SPECIAL SHAPES


22

SPECIAL SHAPES

23


SPECIAL SHAPES

23



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Trumpf tooling 2015-1