1) Access sash if possible larger than 600 mm! Installation … · 2015-08-03 · 1) Access sash if possible larger than 600 mm! Sash height (mm) 840 to 2360 Overall frame width (mm)

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Size range

Sash width (mm) 3301) to 900

1) Access sash if possible larger than 600 mm!

Sash height (mm) 840 to 2360

Overall frame width (mm)determined by sash width and

selected schemeSash weight (kg) max. 80Backset standard gear (mm) 15Backset gear Set (mm) 25 to 40Backset gear Set PZ (mm) 420 to 1180Variable handle height (mm) 13 to 242)

2) Components for over-rebate heights of19 to 24 mm

FS-PORTAL KF PLUS Hinge side FSFold & slide door hardware for pvc doors - 12 mm air gap

2010-04

Surface TS Look

With centrallock Titan AF

The above size limitations are valid for SIEGENIA-AUBI FS-PORTAL KFPLUS fittings.

Because of their better load dispersal we recommend bottom-running elements be given preference.

The recommendations of the profile company must also be considered, in particular with respect to sash size, max number of sashes, sash weight and distance between locking points.

Where special preparation and manufacturing guidelines exist, then these should be expressly adhered to.

FS-PORTAL KF 12 mm airgap Scheme Overview

Note: All of this schemes can also be made in theopposite hand.

1) Access through 1st folding sash2) e.g. As = Point A mirror image etc.

Scheme 321 Scheme 330

Scheme 431

Scheme 550 235 emehcS145 emehcS

2 Folding sashes1 Main opening sash

3 Folding sashes0 Main opening sash1)




3+2 Folding sashes0 Main opening sash1)

Scheme 633Scheme 651



Scheme 761 Scheme 743




Scheme 770

FS-PORTAL PLUS KF Parts List FS-PORTAL PLUS KF Parts List (TS)

DescriptionRef.

Material number Parts per sc hem e

silver RAL 9003 white Dark brown 321 330 541 532 651 761 770 743

FS PORTAL-Fittings1-3 Sash hinge carton FS17/38 TS Cross section A/B PMFG0030-100010

3 2 3 4 3 4 4 4 5 4 51-3 Sash hinge carton FS17/48 TS 1)

1) for each distance piece 2 piece Bolt (Ø 6,8 x 50) necessary

PMFG4000-1000101-3 Sash hinge carton FS27/48 TS 2) PMFG4020-1000104, 5 Bag, sash hinge cover caps 17/38 PMAG0010-025010 PMAG0010-002010 PMAG0010-011010

3 2 3 4 3 4 4 4 5 4 54, 5 Bag, sash hinge cover caps 17/48 PMAG0050-025010 PMAG0050-002010 PMAG0050-0110104, 5 Bag, sash hinge cover caps 27/48 PMAG0020-025010 PMAG0020-002010 PMAG0020-0110101-3 Sash hinge carton FS17/38 TS Cross section C PMFG0030-100010

– 1 1 1 2 1 2 2 2 3 21-3 Sash hinge carton FS17/48 TS 1) PMFG4000-1000101-3 Sash hinge carton FS27/48 TS 2) PMFG4020-1000104, 5 Bag, sash hinge cover caps 17/38 PMAG0010-025010 PMAG0010-002010 PMAG0010-011010

– 1 1 1 2 1 2 2 2 3 24, 5 Bag, sash hinge cover caps 17/48 PMAG0050-025010 PMAG0050-002010 PMAG0050-0110104, 5 Bag, sash hinge cover caps 27/48 PMAG0020-025010 PMAG0020-002010 PMAG0020-011010

6-11, 17, 18 Bogie cartonFS TS –PMLG0110-100010 1 1 1 2 1 2 2 2 3 219-20 Bag, bogie cover caps FS PMAG0030-025010 PMAG0030-002010 PMAG0030-011010 – 1 1 1 2 1 2 2 2 3 214-16 Bag, support FS PMZG0020-021010 PMZG0020-002010 PMZG0020-011010 – 1 1 – – 1 1 2 – 1 1

6-11, 17, 18 Bogie cartonFS TS Cross section D 1PMLG0110-100010 – – 1 – 1 – – 1 – 119-20 Bag, bogie cover caps FS PMAG0030-025010 PMAG0030-002010 PMAG0030-011010 1 – – 1 – 1 – – 1 – 121-30 Pro�le set FS PLUS Size

250 350 450 670

RAB (mm) to 25002501 to 3500 3501 to 4500 4501 to 6500

PMPG0100-525012PMPG0110-525012PMPG0120-525012PMPG0130-525012



1 1 1 1 1 1 1 1 1 1 1

Always required

32 Handle Si-line FAVORIT 2see price list 2 2 3 3 3 3 3 4 4 4

.3FEUL0090-1000101Corner drive VS S ES 3 5 5 5 5 7 7 7 7 7

1see pro�le data sheet1Corner drive VSU S ES FH/.. 1 1 1 1 1 1 1 1 1 1

61

Distance piece SizeGr. 13Gr. 14Gr. 15Gr. 16Gr. 17Gr. 18Gr. 19 3)

Gr. 20 1)

Gr. 21 1)

Gr. 22 1)

Dim. H (mm)13141516171819202122

852958852965852972852989852996853009853016853023853030853047

826379826416826454826492826539826577826614826652826690826737

826386826423826461826508826546826584826621826669826706826744

6 3 6 6 3 6 6 6 6 3 6

62 0..12KDNA0180-000010 0.. 6 0..1 2 0..1 2 0. .6 0..1 2 0..1 2 0..1 2 0..1 2 0.. 6 0..12

Not shown 4..0702543 0.. 4 0.. 4 0.. 6 0. .6 0.. 6 0.. 6 0.. 6 0.. 8 0.. 8 0.. 8

Height dependant parts

51Gear 3

SizeGr. 1Gr. 2 MVGr. 3 MVGr. 4/TL

FFH (mm) 801 to 1000 1001 to12001201 to14001401 to 1600

Measure G (mm) 420 to 530531 to 730731 to 960

940 to 1180

112

FGMK3060--100010FGMK3080-100010FGMK3090-100010FGMK3100-100010

2 2 2 3 3 3 3 3 4 4 4

52Gear DSG 3

Size80 MV100120140

FFH (mm)840to 1000

1001 to 14601461 to 19201880 to 2360

705193705124705131705148

– – 1 – – – 1 1 – – –

Pro�le dependant parts

56see pro�le data sheetA . . . .Striker plate S 56

2.. 4 2.. 4 3 3.. 5 3. .5 3 4.. 6 4 4.. 6 4.. 6 4.. 6see pro�le data sheetA . . . .Striker plate S ES

2see pro�le data sheetA . . . .Tilt lock bearing S ES FH 2 3 3 3 3 4 4 4 4 41..0PLZG0011-100010/PLZG0012-100010for over rebate 19 to 24mmNot shown Support plate A0089 RH/LH 0.. 1 0.. 1 0.. 2 0. .2 0.. 2 0.. 2 0.. 2 0.. 3 0.. 3 0.. 3

57

33

3435 2800768 2 2 3 3 3 3 3 4 4 4Limitation piece

36 Handle FAVORIT DSG . –see pro�le data sheet – 1 – – – 1 1 – – –

431 550 633

Location piece

Bolt (Ø 6,8 x 50)

FS-PORTAL PLUS KF Assembly (I) FS-PORTAL PLUS KF Assembly (II)

A E FB C D

14

1516

25

2622

22

21

22

22

24 23

2929

28

26

27

52

5 2 1 43

5 2 1 43

5 2 1 43

19 17

20 18

108

11

9

8

11

19 17

20 18

108

9

8

5 2 1 43

5 2 1 43

11

11

5 2 1 43

5 2 1 43

5 2 1 43

61

61

61

62

62

62

in Pro�le set FS

bottom running

top running

in carton sash hinge FS 17/38 TS in bag cover cap sash hinge FS17/38

in carton sash hinge FS 17/38 TS in bag cover cap sash hinge FS17/38 in carton bogie wheels FS TSin bag cover cap bogie wheels FS in bag supporting pieces FS

in carton bogie wheels FS TSin bag cover cap bogie wheels FS

51

33

32

34

57

35

56

51

33

32

34

56 35

57

56

32

56

51

33

34

57

56

35

57

3652

56

51

32

35

56

33

34

51

AssemblyPreparation

Pre-drill outer-frame for hinges (2).Prepare the sash for the drive gear 3 (51).

Otherwise there is danger to the user or the risk of damage to the element!

Fitting the sash frameA Fit FAVORIT parts (32 to 53) to the sash.

B Corresponding Folding sashes should be laid in pairs and pre-drilled for the Sash Hinges (1 and 2),and Hinges (17 and 18). See also the front page and FS-PORTAL KF jigs.

C At cross section(s) C pre-drill for Catch D (14) and Catch F (15), see also jig page.D Screw on Sash Hinges (1 and 2) and Hinges (17 and 18). Please note the correct orientation

of the wide sash hinge (1).E With the handle (32) in the horizontal position, screw to door max.torque 2,5 Nm. Sharply turn the handle downwards

F At cross section(s) C screw on the Catch D (14) and Catch F (15). Lightly grease the Catches D (14) and F (15).

Fitting the outer-frameAB Cut to length the Guide rail (21), two Cover rails F (22) and Running rail (25)

(Length=AB).

C Screw on the Guide rail (23) and Running rail (25).

FS-PORTAL PlUS KF Assembly Instructions (I)

Final AssemblyA Fit the low threshold wheelTS (9) on support plate (8). 5 mm A/F Allen key required, see Fig. 2.B Fit guide TS (10) on support plate (8). 5 mm A/F Allen key required, see Fig. 3.C Fit the folding sashes in turn, starting with the folding sash attached to the frame.

To mount the unobstructed bogie TS (9) on the bottom hinge lay 12 mm high distance strips (provided on site) onto thethreshold FS as an assembly aid.Insert the unobstructed bogie TS (9) with support plate into the bottom hinge, and secure with M8 x 12 cheese head screw(11), see Fig. 2.

D Insert guide TS (10) with the support plate into the bottom hinge, and secure with M8 x 12 cheese head screw (11), see Fig. 3.If necessary utilise the adjustment facilities. See next page.

Fig. 2 assembly of the bogies

9

8

10

17

Fig. 3 assembly of the guide

18

8

10

11

Fig. 4 basic setting for the guide and bogie

8

10

9

8

Note: In the area of the folded together sashes (sash in fully opened position), screw in all screws,otherwise only every 2nd screw or for the running rail alternately top and bottom.

Warning: The speci�ed installation instructions must be adhered to.

See also the speci�c assembly instructions for FAVORIT KF.

See also the �tting drawings, parts list ad the speci�c assembly instructions FAVORIT KF

to break the centre �xig of the gear.

Drill for the frame side hinges using the speci�ed jig, position the hinges (2) and screw on.

Note: cut running rail (25) to �t across main entrance door

Fixing of the Components

Sash hinges (1and 2):.............................. window screw 5x ..* Catch D (14) and Catch F (15):.................window screw 5 x ..*Hinges (17 and 18):.................................window screw 5x ..*Guide rail (21) ........................................ window screw 4x ..*Running rail (25) ..................................... window screw 4x ..*Handle Si-line FAVORIT (32):......................Csk screw M5 x 40, to DIN 965 - 4.8

Order - Nr. 801048FAVORIT-components:................................ window screw 4x ..*

* The length of the �xing screws must be matched to the pro�le system.

Note : The �xing screws for load bearing components, such as bottom hinges (17 and 18), guiding rail (21) and running rail (25) must be screwed into the relevant reinforcing pro�le.The reinforcing pro�les for the sash, at cross section C and D, must be mitred when cutting to size distance10mm.

Window screws for plastic windows, steel transparent zinc coated and sealed(not supplied).

FS-PORTAL PLUS KF Assembly Instructions (II)

Final Assembly (continued)

E Mount the Tilt striker (54 or S-ES) (56 or 57) andTilt lock bearing S-ES FH (58) in the correct positions on the frame.

F Clip on all cover caps. Cut cover rails F (22) to length and clip on.G Cut cover rail L (26) to length see diag 5.

Cover rail L (26) should be clipped on for the length of the main openingdoor.

H To protect against ingress of dirt during installation, insert cover strips (27)

Scheme 321, 541 and 761

Scheme 431 and 651

Glazing example style 431

Suggestion: For stability, glaze and wedge as shown in the diagram on the right.

�g.5 Cover strips, Rail brush seal and Cover rail L �tting

Rail brush seals Cover strips

See the �ttig diagram.

between the individual folding elements. See �g.5.

FS-PORTAL PLUS KF Adjustment facilities

Setting the sash contact pressure on the bottom hinge, top

A Release the M 8 x12 cheese head screw on the bottom hinge with 5 mm A/F Allen key.

B Push the sash �rmly into place. C Tighten the M 8 x 12 cheese head screw with 5 mm A/F Allen key.

Adjusting the height of the sash on the bogie

A Adjust the height of the sash on the self locking stud bolts of the wheels or the guide with 5 mm A/F Allen key.

The maximum height setting must not be exceeded.

Adjusting the gap width on the sash hinges

Note: Loosen the sash hinges one after the other,adjust and screw down again.

A Slightly loosen both �xing screws.B Adjust the horizontal gap width of the sash with 4 mm A/F Allen

key.C Retighten the �xing screws.

3

5

Setting facilities for the FAVORIT components

• Lateral adjustment of the stay and the bottom hinge• Contact pressure setting of the stay• Contact pressure and height setting of the rebate corner hinge• Sash contact pressure setting through eccentric locking cam

see FAVORIT Si-line Maintenance Instructions..

Adjustment facilities

The adjustment facilities below can be used if necessary.The following are recommended for proper adjustment:

• Only adjust after �tting the panes of glass• Clamp the fold & slide element �rmly horizontally and vertically or

do not adjust until after �tting into the brickwork

1

Height of the guides after adjustment

A Adjust the height of the sash on the self locking stud bolts of thewheels or the guide with 5 mm A/F Allen key.

The maximum height setting must not be exceeded.

2

Setting the sash contact pressure on the bottom hinge, bottom

A Release the M 8 x 12 cheese head screw on the bottom hinge with5 mm A/F Allen key.

B Push the sash �rmly into place. C Tighten the M 8 x 12 cheese head screw with 5 mm A/F Allen key.

4

Note:

The jigs are set for a sash gap of 4mm.

For di�erent pro�le systems corresponding packers up to a max of 4mm can be added.

See section A - B andfront page Section B.

FS-PORTAL PLUS KF Assembly Aids

Jig for bottom hinge Material number

Requirement: 2 o� 143063

Drill: Ø 7, 0 Ø 4,2

Jig EB 644-2 17/38 for sash hinge 17/38Requirement: 6 o� 143070

Drill: Ø 7, 0 Ø 4,2

Jig EB 644-2 27/48 for sash hinge 27/48Requirement: 3...6 o� PAHG0020-521010

Drill: Ø 7, 0 Ø 4,2

Jig EB644-3 for supportRequirement: 1 o� 143087

Drill: Ø 4, 2

Jig EB644-4 for centring drill for guide and running railRequirement: 1 o� 143094

Drill: Ø 3, 5

Adjusting rod for EB644-1 and EB644-2 Requirement: 2 o� 143117

Stop for adjusting rodRequirement: 2 o� 143100

Clamping device for EB 644-1 and EB644-2 Requirement: 12 o� 139202

M5 x 16 csk. head screw for �xing the clamping deviceRequirement: 24 o� 801147

No illustration

SectionExternal view

B SectionInternal view

C SectionInternal view

D

SIEGENIA-AUBI KG - Hardware and Ventilation Technology P.O. Box 10 05 51 - 57005 Siegen - Germany Phone +49 (0)271 3931-0 - Fax +49 (0)271 3931-333

FS-PORTAL 12 mm air gap Important Notes and Abbreviations

Important Notes– Please consult our product information “Sliding hardware for sashes in doors and windows.“ – The size ranges speci�ed on Page 1 apply to the SIEGENIA-AUBI FS-PORTAL KF hardware.

In addition to this the details given by the pro�le manufacturer or the system owner also apply, particularlyon possible limitations on sash dimensions, max. number of sashes per element, sash weight and he spacing of locking elements. Where speci�c manufacturing regulations or working guidelines exist,

– these must be expressly observed. The screwing speeds and torques given are obligatory.– It is possible that bearing components can break due to excessive strain. This could cause the

window to drop out of the frame and potentially cause serious injuries. If due to special circumstances (use in schools, nurseries etc.) excessive strain on bearing components can be

expected, fatigue of these components must be prevented e.g. by �tting a lockable handle to prevent unauthorised use.

In the event of doubt please consult your SIEGENIA-AUBI representative.– The steel hardware components described in these assembly instructions are colourless passivated and

– We can accept no liability in respect of any damages or defects arising where the hardware assembly incorporates products not made by SIEGENIA-AUBI.

– Install the hardware components correctly as described in these assembly instructions. The screwing speeds and torques given are obligatory. Do not over-tighten the screws!

– The surface treatment of folding - sliding elements must be performed before the hardware is assembled on the window. Post treatment could adversely a�ect the e�ective functioning of the components, in which case we are not obliged to provide any warranty.

– Please follow the standard techniques for packingand wedge the sealed glazing units within the sash/frame.– Do not use any acid hardening sealants, as these can lead to corrosion of the hardware components. – Keep all rebates free from dirt and debris - especially residues of cement or plaster. Avoid the direct e�ect of

moisture on the hardware and contact of the hardware with cleaningagents.– A�x a clearly visible operating sticker

(slidingdirection DIN left or DIN right)onto the �tted folding - sliding sash.The operating sticker can be found in theFS Bogie carton.

Liability exclusions

We accept no liability in respect of any damages or malfunctions caused by the hardware or the folding - sliding elements �tted with them, as a result of incorrect or inappropriate speci�cations or other information provided by the customer, failure to follow these assembly instructions,wilful damage or negligence or misuse or alteration or repair of or an exertion of excessive force to the hardware by the user or customer.

AbbreviationsThe following abbreviations are used in this document:BLR Frame to sash clearanceBS Hinge sideD/DF Side hung sashDH With turn restraintDSG Slave sash drive gearE/EL Btm HingeEB Drill jigF Guiderail

FB Sash widthFFB Sash rebate widthFFH Sash rebate heightFH Sash heightFS Fold & slideH WoodL Running railO Top

OKFF Finshed �oor levelON Without hardware grooveRAB Frame widthRAH Frame heightRHB Frame wood widthS StayS-ES System securityU Bottom

VS Locking side VSU Locking side btm.W Stay hinge

and sealed to DIN EN 12329. They must not be used in environments with aggressive, corrosion promotingair. In such cases please consult yourSIEGENIA-AUBI representative.

FS-PORTAL PLUS KF Packaging Guide

Pos . Qty DescriptionMaterial number

silver RAL 9003white dark brown

1 Sash hinge carton FS 17/38 TS comprising of:

Cross section A/B PMFG0030-100010

1 3 Sash hinge, wide 38 TS2 3 Sash hinge, narrow 17 TS3 3 Top hinge pin TS

1 Bag, sash hinge cover caps FS 17/38comprising of:

Cross section A/B PMAG0010-025010 PMAG0010-002010 PMAG0010 - 011010

4 3 Cover cap FB, wide 385 3 Cover cap FB, narrow 17



1 3 Sash hinge, wide 48 TS2 3 Sash hinge, narrow 17 TS

Top hinge pin TS



4 3 Cover capFB, wide 485 3 Cover cap FB, narrow 17




Top hinge pin TS

1 Bag, sash hinge cover caps FS 27/48comprisinig of:



comprising of: Cross section C


(from Cross section B) PMFG0030-100010


Top hinge pin TS


(from Cross section B) PMAG0010-025010 PMAG0010-002010 PMAG0010 - 011010


1 Carton wheels PLUScomprising of:

Cross section D PMLG0110-100010

Bottom hinge, right hand Bottom hinge, left hand

8 2 Supporting plate RH/LH9 1

10 111 2 Cheese head screw M 8 x 12

1 Bag, wheel cover caps FScomprising of:

PMAG0030-025010 PMAG0030-002010 PMAG0030 - 011010

19 120 1 Cover cap E, left hand

1 Bag, support FScomprising of:

PMZG0020 - 021010 PMZG0020-002010 PMZG0020-011010

14 1 Support D15 1 Support F16 4 Closure cap for support D and support F

1 Carton wheels FS PLUScomprising of:

Cross section D PMLG0110-100010

17 118 18 2 Supporting plate RH/LH9 1

10 111 2 Cheese head screw M 8 x 12

1 Bag, wheel cover caps FScomprising of:

PMAG0030-025010 PMAG0030-002010 PMAG0030 - 011010

19 120 1 Cover cap E, left hand

1Pro�le set FS PLUS

comprising of:

Size250 350 450 670

Length (mm)2500 3500 4500 6700

RAB (mm) to 25002501 to 35003501 to 45004501 to 6500




21 1 22 223 1 End cap PLUS F RH24 1 End cap PLUS F LH25 126 127 1 End cap PLUS L RH28 1 End cap PLUS L LH29 2 Brush seal FS PLUS30 1 ... 2

3 3

3 3

3 3

17 1

Bottom hinge, right hand Bottom hinge, left hand

18 1

Bogie wheel PLUSGuide PLUS

Cover cap E, right hand

Bogie wheel PLUSGuide PLUS

Cover cap E, right hand

Running rail PLUS

Guide rail PLUSCover rail PLUS F

Cover rail PLUS L

Cover cap PLUS L

Documents

1) Access sash if possible larger than 600 mm! Installation … · 2015-08-03 · 1) Access sash if possible larger than 600 mm! Sash height (mm) 840 to 2360 Overall frame width (mm)