Lcpxej nt blanks&coils light

LCPXEJ NTC

for Blanks and Coils

Save Costs effect

Sistemi a Contatto

Lubrication system also affect post processing procedures

① welding② compatibility with various materials③ antirust protection④ die condition⑤ parts cleaning⑥ paint quality⑦housekeeping⑧ environmental compliance⑨ health and safety⑩ waste treatment

We take care of the environment

With our machines we ensure you significant

energy and lubricant savings

Thanks to the controlled dosing system

And less oil mist dispersion thanks to the effective

aspiration system

Index

LCP and SAGOMA examples

Composition of the machine

Different sizes

Main advantages

Spay box extraction

Spray box structure

Nozzles: conventional vs. Dietronic manifolds

Modularity

Keep cleaning logic

Internal transport

Wheels cleaning system

Aspiration system

Oil tanks and Recovery system

Emergency circuit breaker

Electric board

Software’ adjustable parameters

Application sectors

Household

applianceAutomotive

Different widths

800 1000 1200 1400160018002000

LCPXEJ configurations

STRIPS

FOR COILS

Minimum strips

witdh 100 mm

LCP Example

Composition:

Spay Box Control Unit

Main Advantages:

Reduction in terms of oil consumption

No need for cleaning

Clean working environment

Longer life of the stamps

Customers’ feedback

Before installing the new lubrication system on the Gigant line in 2 month we had

1012’ of downtimes for tecnical reasons and 7776 pieces of scrap.

After installing the new lubrication system we had tecnical downtimes for 308’ and

3038 pieces of scrap.

In short:

Tecnical downtimes less 30%

Scrap less 40%

Spray Box Extraction

In less than 1 minute you

can replace the spray heads

(superior and inferior) .

For maintenance and

checking

Spray head replacement

Spay box structure

Each manifold has 4 nozzles:

600 mm 3 manifolds

1000 mm 5 manifolds

1400 mm 7 manifolds

2000 mm 10 manifolds

Conventional vs Dietronic ® Modular

Minimum distance between

nozzles 100 mm

Imprecision spray application

with more overspray to

control

Conventional spray system

200mm

10

0m

m

Conventional vs Dietronic ® Modular

Due to the design of DieTronic solution (just 50 mm distance), instead of a conventional spray machine, there is a substantial reduction in spray-oil mist .

Very good quality of spray application with minimum overspray to control

DieTronic ® Modular Manifold Technology

200mm

50

mm

SAGOMA HFV Technology

DT TEMP® CONTROL

DT HFV® CONTROL

Modularity

Cabling solution by DieTronic use “bus” system and communications between cards are with just one cable.

MODULARITY

OLD WAY

- Keep cleaning logic

Open system can’t keep

clean environment.

Closed System to avoid

any oil penetration keep

clean and dry environment

Aspiration system

Due to the minimal

distance of the nozzles

from the blank and a

special design of the

vacuum system there is a

total absence of spray-oil

mist drops depositing on

the inside walls dropping

onto the passing blank.

Aspiration system

Aspirator ARNO VF

Equipped with a high efficient filter (FAE) special for the leaving

of microdusts, micromists and smokes.

The equipment contains drainage for the recovery of

recondensed liquid.

1ST STAGE SELF-CLEANING

CENTRIFUGALRECONDENSER

2ND STAGE PRE-FILTRATION WITH A WASHABLE

FILTER

3RD STAGE FILTRATION THROUGH A COALESCENCE

EFFECT

4TH STAGE FINAL FILTRATION CELL

5TH STAGE ABSOLUTE FILTRATION - HEPA FILTER up to

H13 EN 1822

Residual concentration of pollutant in the air at unit

exhaust < 0,1 mg/m3

Oil Tank

SINGLE TANK

with Control

PanelMULTIPLE TANK

Oil Tank – automatic oil refill

The refill can happen through:

The own customer's tanks DieTronic’s

tanks

Oil Tank

Oil filter

Pressure control

Heating

Oil Tank – Heating Oil

The temperature is

controlled through a touch

panel on the main board.

Oil Tank – Heating Oil

Visible oil level helps operator in

keeping the oil volume controlled

inside of the tank

In-operation refill will avoid any

machine stopping while the line is

running.

Oil Tank - re-using oil

The oil mist is aspirated

through the suction

system

Passes through 3

filtering stages

Oil Tank - re-using oil

1ST stage filter 2nd stage filter 3rd stage filter

Emergency circuit

Two couple of electrical contacts for two separate emergency circuit.

1 Emergency circuit (shut down all functions of the machine)

Reset by a RESET push button

12 13 141110987654321

A1

A2

Y1 Y2 13 23 33

14 24 34

SIEMENS

3TK2821

EM

KL

23.4

50

4

50

7

+L

-L22.14

23.14

25.1

25.1

50

2

Dis. N°:

Data:

Impianto:

Disegnato da:

Note: Denominazione: Pag:

01-02-14 Lissandrello Centralina sicurezzaVia Cav: Angelo Manzoni 28 Z.I. Maiano

26866 Sant’Angelo Lodigiano LODI ITALYConverting Technology

SAG-M-024 CUSKNOZ

24/33

KL

50

3

50

8

0.0

8

9.8

50

9

SF

1+

SF

2+

A1

A2

Y1 Y2 13 23 33

14 24 34

SIEMENS

3TK2821

EM1

X1/2

AX

1/1

A

X1/4

A

51

0

51

1

0.0

9

9.9

51

6

41

42

41

42

51

7

R8

11.11

51

8

R9

11.11

51

9

R10

11.12

1.6 24.31.61.6

50

5

R11

10.13

3.4 3.7 3.9X1/7

A

X1

/9A

X1

/3A

X1/8

A

50

6

3.10

3.10

3.12

ED

M+

ED

M-

2.5 2.6

2.5 2.5

51

2

KL

24.4

52

05

21

X1

/10

AX

1/1

1A

24.11

X1

/1C

X1

/2C

X1

/3C

X1

/4C

PB4

EM

1E

M1

A

EM

2E

M2

A

R12

10.12

52

25

23

X1/5

CX

1/6

C

Em

erg

en

cy

bu

tto

n

Ma

in

co

nta

cto

r

OK

Ou

t re

se

t

em

erg

en

cy

R13

52

45

25

X1

/7C

X1

/8C

IN r

ese

t

em

erg

en

cy

9.8

2 Emergency external protection (shut down all functions of the driven conveyor)

Reset closing a doors of the external protection

Electric board:

Electrical cabinet with all necessary component follow theEN 60204 norm.

• The voltage of the input-cards shall serve as power supply for the output-cards.

• Supplies of PLCs and I/O-Racks shall separately feed via circuit breakers with auxiliary contacts.

• Power supply 380 Vca three phase 6 KW

• The energy connections for electric and pneumatics run along the machine side in a cable pack.

Software’s adjustable parameters

Oil Temperature control

Nozzle activation

Oil quantity

Air regulation

Project memorization

Remote control

Project memorization

You can save up to 120 projects


Selection and setup of every single

nozzle

Suction system

activationSpray box opening


Oil quantity and temperature adjustments

Nozzle

activation

Nozzle pressure control

Single nozzle Pressure control

Transport wheels positioning

Wheels positioning system

Automatic adjustment of the

wheels’ position

The internal transport of the

machine allows the correct

positioning of the crushless

wheels

Internal driven transport

Brushless Motor for conveyor movement.

Smart Conveyor ensures 100% of sheet

movement without slitting.


Crushless round anti slipping used for

superior part gives correct movement of

sheet metal.


Slim design:

A blank of minimum 100

mm

can pass through the

machine without imprecise

moving.

Internal non-driven Wheels

Non- motorized transport

with upper metal wheels to

guarantee the correct

movement of the coil

through the machine.

Height adjustment system

Height adjustment Up/Down system of

upper spray head to adapt to the line

100 mm

Machine configuration

MACHINE FEATURES:LCPX EJ NTC LCPX EJ NTC SAGOMA

for coils for blanks for blanks

Internal Driven Transport + Crushless

Internal no-Driven trasport

Up/Down System of Upper SprayHead

OPTIONALS:

Suction system

Supplementary tank

Recovery filtering unit

Automatic refilling from barrel

Tank Heating system

Positioning system for Upper Crushless wheels

Some references (2013)

Company Place of delivery Delivered plant Year of delivery

Asservimenti presse Beslag Metall -Sweden 2013

IMV Presse Italy EPC 2013

IMV Presse Italy EPC 400 2013



Norda Rif. OMR OMR_Italy LCPX EJ 1200 2013

Arcelik Turkey 2013

Norda-Lamikos Lamikos-Poland LCPXEJ 1400 2013

BSH Spain SAGOMA EJ 2013

QS group- Electrolux Poland SAGOMA EJ 2013

Asservimenti presse Beslag Metall_Sweden LCPX 1600 2013

Bokwang Fatec Korea LCPXEJ 4000 2013

Vestel Turkey LCPY 2013

Norda rif. Catra Italy LCP EJ 2013

Welser Profile Austria LCP EJ N 2013

PCM Italy LCPEJX 1200 2013

Norda Italy 2013

Vestel Turkey LCPY EJ 500 2013

Schuler Press Germany LCPXEJ NT 2000 2013

Schuler Press Germany LCPXEJ NT 2000 2013

Arcelik Turkey LCPXEJ NT 1000 2013

Arcelik Turkey LCPXEJ NT 1000 2013

Norda Rif. Catra Italy LCPXEJ 1400 2013

Bora Poland Poland LCPXEJ 1000 2013

Some references (2014)

Company Place of delivery Delivered plant Year of delivery

QS group Italy EPC 400 2014

QS group Italy EPC 600 2014

BSH Spain SAGOMA 800 2014

Cusknoz Russia SAGOMA 4000+Brush cleaner 2014

PCM Italy LCPXEJ 1600 2014

Indesit Poland SAGOMA EJ 800 2014

Schuler Germany LCPXEJ 1600 2014

QS group Poland EPC 400 2014

Smeg Italy EPC 1000 2014

Norda - Benteler Brasil LCPXEJ 1400 2014

Catra Italy LCP EJ N 2014

DiGiEmme Italy LCPY EJ 250 2014

Amika Wronki Poland EPC 800 2014

Ptechnologies Italy EPC points 2014

Eurotranciatura- Wandres Italy LCPY EJ 250 2014

Coiltech Turkey Sagoma light EJ 1400 2014

Fsegura Hungary Epc 1600 2014

Schuler - Beslag &Metal Sweden LCPX EJ 1400 2014

MA Magnetto France SAGOMA 4000 2014

Thank you for your attention

DieTronic-lubrication system

Italy

www.dietronic.eu

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http://www.dietronic.eu/

Thank you for your attention

Visit our web site

DieTronic S.r.lVia Cav. Angelo. Manzoni 28, 26866 Sant' Angelo Lodigiano(Lodi) ItalyTel: +39 0371 210 129Email: [email protected]