LCPXEJ NTC
for Blanks and Coils
Save Costs effect
Sistemi a Contatto
Lubrication system also affect post processing procedures
① welding② compatibility with various materials③ antirust protection④ die condition⑤ parts cleaning⑥ paint quality⑦housekeeping⑧ environmental compliance⑨ health and safety⑩ waste treatment
We take care of the environment
With our machines we ensure you significant
energy and lubricant savings
Thanks to the controlled dosing system
And less oil mist dispersion thanks to the effective
aspiration system
Index
LCP and SAGOMA examples
Composition of the machine
Different sizes
Main advantages
Spay box extraction
Spray box structure
Nozzles: conventional vs. Dietronic manifolds
Modularity
Keep cleaning logic
Internal transport
Wheels cleaning system
Aspiration system
Oil tanks and Recovery system
Emergency circuit breaker
Electric board
Software’ adjustable parameters
Application sectors
Household
applianceAutomotive
Different widths
800 1000 1200 1400160018002000
LCPXEJ configurations
STRIPS
FOR COILS
Minimum strips
witdh 100 mm
LCP Example
Composition:
Spay Box Control Unit
Main Advantages:
Reduction in terms of oil consumption
No need for cleaning
Clean working environment
Longer life of the stamps
Customers’ feedback
Before installing the new lubrication system on the Gigant line in 2 month we had
1012’ of downtimes for tecnical reasons and 7776 pieces of scrap.
After installing the new lubrication system we had tecnical downtimes for 308’ and
3038 pieces of scrap.
In short:
Tecnical downtimes less 30%
Scrap less 40%
Spray Box Extraction
In less than 1 minute you
can replace the spray heads
(superior and inferior) .
For maintenance and
checking
Spray head replacement
Spay box structure
Each manifold has 4 nozzles:
600 mm 3 manifolds
1000 mm 5 manifolds
1400 mm 7 manifolds
2000 mm 10 manifolds
Conventional vs Dietronic ® Modular
Minimum distance between
nozzles 100 mm
Imprecision spray application
with more overspray to
control
Conventional spray system
200mm
10
0m
m
Conventional vs Dietronic ® Modular
Due to the design of DieTronic solution (just 50 mm distance), instead of a conventional spray machine, there is a substantial reduction in spray-oil mist .
Very good quality of spray application with minimum overspray to control
DieTronic ® Modular Manifold Technology
200mm
50
mm
SAGOMA HFV Technology
DT TEMP® CONTROL
DT HFV® CONTROL
Modularity
Cabling solution by DieTronic use “bus” system and communications between cards are with just one cable.
MODULARITY
OLD WAY
- Keep cleaning logic
Open system can’t keep
clean environment.
Closed System to avoid
any oil penetration keep
clean and dry environment
Aspiration system
Due to the minimal
distance of the nozzles
from the blank and a
special design of the
vacuum system there is a
total absence of spray-oil
mist drops depositing on
the inside walls dropping
onto the passing blank.
Aspiration system
Aspirator ARNO VF
Equipped with a high efficient filter (FAE) special for the leaving
of microdusts, micromists and smokes.
The equipment contains drainage for the recovery of
recondensed liquid.
1ST STAGE SELF-CLEANING
CENTRIFUGALRECONDENSER
2ND STAGE PRE-FILTRATION WITH A WASHABLE
FILTER
3RD STAGE FILTRATION THROUGH A COALESCENCE
EFFECT
4TH STAGE FINAL FILTRATION CELL
5TH STAGE ABSOLUTE FILTRATION - HEPA FILTER up to
H13 EN 1822
Residual concentration of pollutant in the air at unit
exhaust < 0,1 mg/m3
Oil Tank
SINGLE TANK
with Control
PanelMULTIPLE TANK
Oil Tank – automatic oil refill
The refill can happen through:
The own customer's tanks DieTronic’s
tanks
Oil Tank
Oil filter
Pressure control
Heating
Oil Tank – Heating Oil
The temperature is
controlled through a touch
panel on the main board.
Oil Tank – Heating Oil
Visible oil level helps operator in
keeping the oil volume controlled
inside of the tank
In-operation refill will avoid any
machine stopping while the line is
running.
Oil Tank - re-using oil
The oil mist is aspirated
through the suction
system
Passes through 3
filtering stages
Oil Tank - re-using oil
1ST stage filter 2nd stage filter 3rd stage filter
Emergency circuit
Two couple of electrical contacts for two separate emergency circuit.
1 Emergency circuit (shut down all functions of the machine)
Reset by a RESET push button
12 13 141110987654321
A1
A2
Y1 Y2 13 23 33
14 24 34
SIEMENS
3TK2821
EM
KL
23.4
50
4
50
7
+L
-L22.14
23.14
25.1
25.1
50
2
Dis. N°:
Data:
Impianto:
Disegnato da:
Note: Denominazione: Pag:
01-02-14 Lissandrello Centralina sicurezzaVia Cav: Angelo Manzoni 28 Z.I. Maiano
26866 Sant’Angelo Lodigiano LODI ITALYConverting Technology
SAG-M-024 CUSKNOZ
24/33
KL
50
3
50
8
0.0
8
9.8
50
9
SF
1+
SF
2+
A1
A2
Y1 Y2 13 23 33
14 24 34
SIEMENS
3TK2821
EM1
X1/2
AX
1/1
A
X1/4
A
51
0
51
1
0.0
9
9.9
51
6
41
42
41
42
51
7
R8
11.11
51
8
R9
11.11
51
9
R10
11.12
1.6 24.31.61.6
50
5
R11
10.13
3.4 3.7 3.9X1/7
A
X1
/9A
X1
/3A
X1/8
A
50
6
3.10
3.10
3.12
ED
M+
ED
M-
2.5 2.6
2.5 2.5
51
2
KL
24.4
52
05
21
X1
/10
AX
1/1
1A
24.11
X1
/1C
X1
/2C
X1
/3C
X1
/4C
PB4
EM
1E
M1
A
EM
2E
M2
A
R12
10.12
52
25
23
X1/5
CX
1/6
C
Em
erg
en
cy
bu
tto
n
Ma
in
co
nta
cto
r
OK
Ou
t re
se
t
em
erg
en
cy
R13
52
45
25
X1
/7C
X1
/8C
IN r
ese
t
em
erg
en
cy
9.8
2 Emergency external protection (shut down all functions of the driven conveyor)
Reset closing a doors of the external protection
Electric board:
Electrical cabinet with all necessary component follow theEN 60204 norm.
• The voltage of the input-cards shall serve as power supply for the output-cards.
• Supplies of PLCs and I/O-Racks shall separately feed via circuit breakers with auxiliary contacts.
• Power supply 380 Vca three phase 6 KW
• The energy connections for electric and pneumatics run along the machine side in a cable pack.
Software’s adjustable parameters
Oil Temperature control
Nozzle activation
Oil quantity
Air regulation
Project memorization
Remote control
Project memorization
You can save up to 120 projects
Software’s adjustable parameters
Selection and setup of every single
nozzle
Suction system
activationSpray box opening
Software’s adjustable parameters
Oil quantity and temperature adjustments
Nozzle
activation
Nozzle pressure control
Single nozzle Pressure control
Transport wheels positioning
Wheels positioning system
Automatic adjustment of the
wheels’ position
The internal transport of the
machine allows the correct
positioning of the crushless
wheels
Internal driven transport
Brushless Motor for conveyor movement.
Smart Conveyor ensures 100% of sheet
movement without slitting.
Internal driven transport
Crushless round anti slipping used for
superior part gives correct movement of
sheet metal.
Internal driven transport
Slim design:
A blank of minimum 100
mm
can pass through the
machine without imprecise
moving.
Internal non-driven Wheels
Non- motorized transport
with upper metal wheels to
guarantee the correct
movement of the coil
through the machine.
Height adjustment system
Height adjustment Up/Down system of
upper spray head to adapt to the line
100 mm
Machine configuration
MACHINE FEATURES:LCPX EJ NTC LCPX EJ NTC SAGOMA
for coils for blanks for blanks
Internal Driven Transport + Crushless
Internal no-Driven trasport
Up/Down System of Upper SprayHead
OPTIONALS:
Suction system
Supplementary tank
Recovery filtering unit
Automatic refilling from barrel
Tank Heating system
Positioning system for Upper Crushless wheels
Some references (2013)
Company Place of delivery Delivered plant Year of delivery
Asservimenti presse Beslag Metall -Sweden 2013
IMV Presse Italy EPC 2013
IMV Presse Italy EPC 400 2013
IMV Presse Italy EPC 800 2013
IMV Presse Italy EPC 1000 2013
Norda Rif. OMR OMR_Italy LCPX EJ 1200 2013
Arcelik Turkey 2013
Norda-Lamikos Lamikos-Poland LCPXEJ 1400 2013
BSH Spain SAGOMA EJ 2013
QS group- Electrolux Poland SAGOMA EJ 2013
Asservimenti presse Beslag Metall_Sweden LCPX 1600 2013
Bokwang Fatec Korea LCPXEJ 4000 2013
Vestel Turkey LCPY 2013
Norda rif. Catra Italy LCP EJ 2013
Welser Profile Austria LCP EJ N 2013
PCM Italy LCPEJX 1200 2013
Norda Italy 2013
Vestel Turkey LCPY EJ 500 2013
Schuler Press Germany LCPXEJ NT 2000 2013
Schuler Press Germany LCPXEJ NT 2000 2013
Arcelik Turkey LCPXEJ NT 1000 2013
Arcelik Turkey LCPXEJ NT 1000 2013
Norda Rif. Catra Italy LCPXEJ 1400 2013
Bora Poland Poland LCPXEJ 1000 2013
Some references (2014)
Company Place of delivery Delivered plant Year of delivery
QS group Italy EPC 400 2014
QS group Italy EPC 600 2014
BSH Spain SAGOMA 800 2014
Cusknoz Russia SAGOMA 4000+Brush cleaner 2014
PCM Italy LCPXEJ 1600 2014
Indesit Poland SAGOMA EJ 800 2014
Schuler Germany LCPXEJ 1600 2014
QS group Poland EPC 400 2014
Smeg Italy EPC 1000 2014
Norda - Benteler Brasil LCPXEJ 1400 2014
Catra Italy LCP EJ N 2014
DiGiEmme Italy LCPY EJ 250 2014
Amika Wronki Poland EPC 800 2014
Ptechnologies Italy EPC points 2014
Eurotranciatura- Wandres Italy LCPY EJ 250 2014
Coiltech Turkey Sagoma light EJ 1400 2014
Fsegura Hungary Epc 1600 2014
Schuler - Beslag &Metal Sweden LCPX EJ 1400 2014
MA Magnetto France SAGOMA 4000 2014
Thank you for your attention
DieTronic-lubrication system
Italy
www.dietronic.eu
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DieTronic S.r.lVia Cav. Angelo. Manzoni 28, 26866 Sant' Angelo Lodigiano(Lodi) ItalyTel: +39 0371 210 129Email: [email protected]