View
80
Download
0
Category
Preview:
Citation preview
CAREER POINT UNIVE
MAJOR ASSIGNMENT
Basic Quality Tool in Indian Food Industry
Fishbone Diagrams Histograms Pareto Analysis Flowcharts Scatter Plots Run Charts Control Charts
Kaoru Ishikawa Known for “Democratizing Statistics”
The Basic Seven Tools made statistical analysis less complicated for the average person
Good Visual Aids make statistical and quality control more comprehendible.
Fishbone Diagrams
No statistics involved
Maps out a process/problem
Makes improvement easier
Looks like a “Fish Skeleton”
Step 1 - Identify the Problem Step 2 - Draw “spine” and “bones”
Example: High Inventory Shrinkage at local Drug Store
Shrinkage
Step 3 - Identify different areas where problems may arise from
Ex. : High Inventory Shrinkage at local Drug Store
Shrinkage
employees
shoplifters
Step 4 - Identify what these specific causes could be
Ex. : High Inventory Shrinkage at local Drug Store
Shrinkage
shoplifters
Anti-theft tags poorly designedExpensive merchandise out in the open
No security/ surveillance
Ex. : High Inventory Shrinkage at local Drug Store
Shrinkage
shoplifters
Anti-theft tags poorly designedExpensive merchandise out in the open
No security/ surveillance
employeesattitude
new traineetraining
benefits practices
Step 5 – Use the finished diagram to brainstorm solutions to the main problems.
Histograms
Bar chart
Used to graphically represent groups of data
14 june 2013M.S.Ramaiah School Of Advance Studies 11
62 November 2005 Journal of Food Distribution Research 36(3) to the marketing company, to the wholesaler, or
directly to the stores. In the future, direct deliveries to the stores will be more common and the use of electronic data interchange will increase. Wholesaler (Figure 2). Retail stores order products automatically from a large wholesaler that orders them from the contract manufacturer. It takes a
week to fill the order
14 june 2013M.S.Ramaiah School Of Advance Studies 12
64 November 2005 Journal of Food Distribution Research 36(3) seems to be unnecessary inventories, especially for
raw-material inventories, which was also noticed
when the stock turnover was examined. The stock
of raw materials turned over on average three times
a year, while the end-product inventory turned over
almost 28 times.
14 june 2013M.S.Ramaiah School Of Advance Studies 13
Lehtinen and Torkko The Lean Concept in the Food Industry: A Case Study of a Contract Manufacturer 65
tion starts. Demand-Amplification Mapping.
Recommended