View
235
Download
1
Category
Preview:
Citation preview
7/27/2019 xEvo 250 English
1/94
PIAGGIO WOULD LIKE TO THANK YOU
for choosing one of its products. We have prepared this manual to help you to get the very best from your scooter. Please read it carefully before ridingthe scooter for the first time. It contains information, tips and precautions for using your scooter. It also describes features, details and devices to assureyou that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle and it will serve youwell for a long time to come. This booklet forms an integral part of the scooter; should the scooter be sold, it must be transferred to the new owner.
XEVO 250ie
Ed. 1
7/27/2019 xEvo 250 English
2/94
The instructions given in this manual are intended to provide a clear, simple guide to using your scooter; this booklet also details routine maintenanceprocedures and regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centre. The booklet also containsinstructions for simple repairs. Any operations not specifically described in this manual require the use of special tools and/or particular technicalknowledge: to carry out these operations refer to any authorised Dealer of Service Centres.
2
7/27/2019 xEvo 250 English
3/94
7/27/2019 xEvo 250 English
4/94
4
7/27/2019 xEvo 250 English
5/94
INDEX
VEHICLE...................................................................................... 7Dashboard................................................................................ 9Analogue instrument panel....................................................... 11
Clock......................................................................................... 12Digital lcd display...................................................................... 12
Maintenance icons................................................................ 13*MODE* button...................................................................... 13
Key switch................................................................................. 14Locking the steering wheel.................................................... 15Releasing the steering wheel................................................ 15
Switch direction indicators........................................................ 15Horn button............................................................................... 16Light switch............................................................................... 16Emergency flashing light button................................................ 16
Start-up button.......................................................................... 17Engine stop button.................................................................... 17The immobilizer system............................................................ 17
Keys...................................................................................... 17Immobilizerdevice enabled indicator led............................... 18Operation............................................................................... 18Programming the immobilizer system................................... 19
Saddle opening remote control................................................. 20Remote control programming................................................ 21
Power supply socket................................................................. 22The saddle................................................................................ 23
Opening the saddle to access the helmet compartment byremote control....................................................................... 23Opening the saddle to access the helmet compartment in anemergency............................................................................. 24
Identification.............................................................................. 24Rear top box opening button..................................................... 25Bag clip..................................................................................... 26
USE.............................................................................................. 27
Checks...................................................................................... 28Refuelling.................................................................................. 28Tyre pressure............................................................................ 29
Shock absorbers adjustment.................................................... 30Running in................................................................................. 31Starting up the engine............................................................... 32
Precautions........................................................................... 34Difficult start up......................................................................... 34Stopping the engine.................................................................. 35anello antifurto.......................................................................... 36Stand......................................................................................... 36Automatic transmission............................................................. 36Safe driving............................................................................... 37
MAINTENANCE........................................................................... 41
Engine oil level.......................................................................... 42Engine oil level check............................................................ 42Engine oil top-up................................................................... 42Warning light (insufficient oil pressure)................................. 42Engine oil change.................................................................. 43
Hub oil level.............................................................................. 44Tyres......................................................................................... 47Spark plug dismantlement........................................................ 48Removing the air filter............................................................... 49Air filter cleaning....................................................................... 50Cooling fluid level...................................................................... 51
Checking the brake oil level...................................................... 53Braking system fluid top up................................................... 53
Battery....................................................................................... 54Use of a new battery............................................................. 55
Long periods of inactivity.......................................................... 55Fuses........................................................................................ 56Front light group........................................................................ 62
Headlight adjustment............................................................. 62
5
7/27/2019 xEvo 250 English
6/94
Front direction indicators........................................................... 64Rear optical unit........................................................................ 65Rear turn indicators................................................................... 66Number plate light..................................................................... 66Helmet compartment lighting bulb............................................ 66Rear-view mirrors...................................................................... 67Front and rear disc brake.......................................................... 68Puncture.................................................................................... 69Periods of inactivity................................................................... 70
Cleaning the vehicle.................................................................. 70TECHNICAL DATA...................................................................... 75
Kit equipment............................................................................ 80SPARE PARTS AND ACCESSORIES........................................ 81
Warnings................................................................................... 82PROGRAMMED MAINTENANCE............................................... 85
Scheduled maintenance table................................................... 86
6
7/27/2019 xEvo 250 English
7/94
XEVO 250ie
Chap. 01Vehicle
7
7/27/2019 xEvo 250 English
8/94
01_01
8
1Vehicle
7/27/2019 xEvo 250 English
9/94
Dashboard (01_01)
A =Ignition key-switch
B =Bag hook
C =HAZARD switch
D =Horn button
E =Turn indicator switch
F =Rear brake control lever
G =Light switch +PASSING
H =Analogue instrument panel
I =Digital instrument panel
L =Warning light unit
M =Emergency cut-off switch RUN/OFF
N =Front brake lever
O =Throttle grip
P =Starter button
Q =Boot opening switch
9
1Vehicle
7/27/2019 xEvo 250 English
10/94
01_02
10
1Vehicle
7/27/2019 xEvo 250 English
11/94
Analogue instrument panel (01_02)
A =Immobilizer / anti-theft LED
B=Speedometer with twin scale (Km/h and Mph)
C =CLOCK switch
D =Digital display
E =Emergency turn indicator warning light
F=SET switch
G =Rpm indicator
H =Fuel gauge
I =Warning light for helmet compartment courtesy light on
L =Engine control telltale light and injection system failure warning light
M =Low fuel warning light
N =Engine stop warning light
O=Turn indicator warning light
P =Low oil pressure warning light
Q =High beam warning light
11
1Vehicle
7/27/2019 xEvo 250 English
12/94
01_03
Clock (01_03)
Pushing the CLOCK button for less than 1 second displays the following sequence:
TIME DATE
To set the clock push and hold the CLOCK button longer than 3 seconds.
The numbers showing the hours will begin flashing.
Set the hour using the SET button. Push the CLOCK button again and the mi-nutes numbers start flashing.
Set the minutes using the SETbutton. Push the CLOCK button again and the daynumbers start flashing.
Set the day with the SET button. Push the CLOCK button again and the monthnumbers start flashing.
Set the month with the SET button. Push the CLOCK button again and the yearnumbers start flashing.
Set the year with the SET button. Press the CLOCK button again for 4 seconds
to exit the adjustment menu.
During the reset process, not pressing any buttons for a period longer than 8 secondsends the process automatically and the display shows the modified time.
01_04
Digital lcd d isplay (01_04)
A =Total odometer gauge
B =BELT maintenance icon
C =SERVICE maintenance icon
D =Engine coolant temperature indicator
E =Trip odometer (A-B) and ambient temperature gauge (selected with the MODEbutton)
F =TIME-DATE indicator
12
1Vehicle
7/27/2019 xEvo 250 English
13/94
7/27/2019 xEvo 250 English
14/94
UNIT OF MEASUREMENT SETTING
Push (and hold for at least 3 seconds) the button "MODE" R and at the same time,turn the ignition key to "on" .
The icons "kmi" and "E" will start flashing.
"Kmi " represents the combination of "km" (kilometres) and "mi" (miles)
"E" represents the combination of "C" (degrees Celsius) and "F" (degrees Fahren-
heit).
Pushing the "MODE" button R for less than a second, the icons "km" and "mi" areselected in sequential manner.
Push the "SET" button M to confirm the selection.
Now the ambient temperature icon "C" or "F" starts flashing.
Pushing the "MODE" button R for less than a second, the icons " C" and " F" areselected in sequential manner.
Push the "SET" button M to confirm the selection.
01_07
Key switch (01_07)
The key switch A is located on the front knee-guard panel near the bag hook.
SWITCH POSITIONS
ON1: Ready to start position, non-extractable key, mechanical antitheft device dis-abled.
OFF 2: Ignition disabled, extractable key, mechanical antitheft device disabled.
LOCK 3: Ignition disabled, extractable key, mechanical antitheft device enabled.
14
1Vehicle
L ki th t i h l
7/27/2019 xEvo 250 English
15/94
Locking the steering wheel
Turn the handlebar to the left as far as it will go, turn the key to position "LOCK" andremove the key.
Releasing the steering wheel
Reinsert the key and turn it to OFF.
CAUTION
DO NOT TURN THE KEY TO LOCK OR OFF WHILE RIDING.
01_08
Switch direction indicators (01_08)
Move the switch E to the left to indicate a left turn; move the switch E to the rightto indicate a right turn. Push the central part of the switch E to deactivate the turn
indicators.
15
1Vehicle
H b tt (01 09)
7/27/2019 xEvo 250 English
16/94
01_09
Horn button (01_09)
Push the button D to sound the horn.
01_10
Light switch (01_10)
When the light switch G is set to 0, the low beam light is on. When set to 1,the high-beam light is activated. If the light switch G is pressed when set to 2, thehigh-beam light is activated. The switch goes back to 0 automatically.
01_11
Emergency flashing light bu tton (01_11)
It enables the activation of the 4 turn indicators simultaneously. The control C canbe enabled only with the key set to ON, but once enabled, it keeps functioning evenif the key is set to OFF or LOCK. To disable this function, simply turn the keyswitch to ON.
16
1Vehicle
7/27/2019 xEvo 250 English
17/94
O l i l f thi k i li d hi h i t ll th
7/27/2019 xEvo 250 English
18/94
01_15
01_16
01_17
Only a single copy of this key is supplied, which is necessary to program all your otherkeys and for your dealer to perform some maintenance operations. For this reason itis advised that it be used only in exceptional circumstances.
The black key "B" (single copy supplied) is used for normal operations such as:
- engine start up
- open the rear glove-box and the saddle (with remote control)
Together with the two keys, you will be given a CODE CARD bearing the same code
imprinted onto the two keys.
WARNING
LOSING THE RED KEY PREVENTS ANY REPAIRS OF THE "PIAGGIO IMMOBIL-IZER" SYSTEM AND THE ENGINE CONTROL UNIT.
WARNING
KEEP THE "CODE CARD" AND THE RED HANDGRIP KEY IN A SAFE PLACE(NOT ON YOUR VEHICLE).
Immobili zerdevice enabled indicator led (01_17)
Activation of the "PIAGGIO IMMOBILIZER" system is signalled by a flashing Aindicator. In order to reduce battery discharge, the indicator LED turns off automaticallyafter 48 hours of uninterrupted functioning. Should the system fail, different LED flash-
ing patterns will provide theAuthor ised Service Centre with information on the typeof fault detected.
Operation
Every time the starter key is removed in the "OFF" or "LOCK" position, the safetysystem activates the immobilizer system. Turning the key to "ON" disables the engine
18
1Vehicle
lock provided that the safety system recognises the code transmitted by the key If
7/27/2019 xEvo 250 English
19/94
lock, provided that the safety system recognises the code transmitted by the key. Ifthe code is not recognised, turn the key first to "OFF" and then to "ON"; if the lockcannot be disabled, try with the other key supplied (red-coloured). If the engine cannotbe started, contact anAuthor ised Servi ce Centre, which is provided with the elec-tronic equipment required to detect and repair the system.
When additional keys are required, please note that data storage (up to 7 keys max.)must be done on all keys, both new and existing ones.
Take the red-handgrip key and all the black keys supplied to anAuthor ised Servi ce
Centre.The codes of keys not submitted for the new storage procedure are deleted from thememory. Any lost keys will therefore not be enabled to start the engine.
WARNING
EACH KEY HAS ITS OWN AND UNIQUE CODE, WHICH MUST BE STORED BYTHE SYSTEM CONTROL UNIT.
VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THEKEY.
IF OWNERSHIP OF THE VEHICLE IS TRANSFERRED, THE RED-HANDGRIP KEY(AS WELL AS THE OTHER KEYS) AND THE "CODE CARD" MUST ALSO BETRANSFERRED TO THE NEW OWNER.
Programming the immobilizer system
Below is described the procedure to follow for programming thePIAGGIO IMMOBIL-IZER system and/or for storing other key codes. The programming procedure shouldbe carried out with the engine stop switch set to RUN.
Procedure start - red key
Insert the red-handgrip key in the switch key (in "OFF" position) and turn it to "ON".After 1 - 3 seconds, turn the key to "OFF" again and pull it out.
19
1Vehicle
Intermediate step - black key
7/27/2019 xEvo 250 English
20/94
Intermediate step black key
After pulling out the red key, insert the black key within 10 seconds and promptly turnit to ON. After 1-3 seconds, turn the key to "OFF" again and pull it out. In this way,a maximum of 7 black keys can be programmed by repeating the above procedurekeeping the indicated times.
Final step - red key
After pulling out the last black key, insert the red key again and turn it to "ON" (thisoperation should be performed within 10 seconds of pulling out the previous key).Leave it in this position for 1 to 3 seconds and return it to the OFF position.
Proper programming check
Insert the red key disabling the transponder (i.e., tilt the key cap by 90) and turn thekey to "ON". Perform the engine start-up operation. Ensure that the engine does notstart. Insert the black key and repeat the start-up operation. Check that engine starts.
WARNING
SHOULD THE ENGINE START WITH THE RED KEY (WITH TRANSPONDER OFF),OR IN THE EVENT OF WRONG OPERATION DURING PROGRAMMING, REPEATTHE PROCEDURE FROM THE BEGINNING.
01_18
Saddle opening remote control (01_18, 01_19)
The scooter is fitted with a remote control to open the saddle. This remote control issupplied together with the keys and it has been programmed to control the openingdevice control unit at the manufacturing stage. If the remote control is lost, a new onecan be requested and programmed at anyAuthorised Serv ice Cen tre. The remote
control is powered by inner batteries that get discharged after extended used; If thegreen LED turns on when the button is pressed, the remote control is working properly.You may need to replace the batteries if the remote control fails or if its range ofoperation is reduced. To separate the two halves of the remote control, insert the bladeof a plain slot screwdriver at one point on the edge and slide it all around. When theremote control is open, remove the two batteries from the contact terminal. Install thetwo new CR1616 3V batteries with the positive pole facing the contact terminal.
20
1Vehicle
Reassemble the remote control by pressing the two clip-on halves gently with your
7/27/2019 xEvo 250 English
21/94
01_19
Reassemble the remote control by pressing the two clip on halves gently with yourfingers.
To open the saddle without the remote control, follow the procedure described in theEmergency Saddle Opening section.
Remote control programming
Follow these steps to program the remote controls:1. Insert the remote control key to be programmed in the steering lock key block.
2. Turn the key to ON, press the button on the remote control, release the button,turn the key back to OFF from the ON position, all within 4 seconds.
3 Wait 1 to 8 seconds.
4. Repeat steps 2 and 3 for 4 times without removing the key.
The control unit confirms the programming has been successfully executed by open-ing the saddle.
WARNING
TO STORE THE OTHER REMOTE CONTROLS TO MEMORY, (MAXIMUM 8), YOUNEED TO REPEAT THE WHOLE PROCEDURE AGAIN. FAILURE TO CARRY OUTTHESE OPERATIONS WITHIN THE INDICATED TIMES WILL RESULT IN THEAUTOMATIC CANCELLATION OF THE PROCESS FOR PROGRAMMING THEREMOTE-CONTROLLED KEYS.
WARNING
AVOID PRESSING THE REMOTE CONTROL BUTTON MORE THAN ONCE WHENFAR AWAY FROM THE SCOOTER. THE SYNCHRONISM BETWEEN THE RE-MOTE CONTROL AND THE RECEIVER CAN BE IMPAIRED. SHOULD THIS BETHE CASE, REPEAT THE PROGRAMMING PROCEDURE. DO NOT KEEP THE
21
1Vehicle
7/27/2019 xEvo 250 English
22/94
REMOTE CONTROL IN PLACES WITH TEMPERATURES EXCEEDING 60 C THEBATTERY WILL RUN DOWN TOO QUICKLY.
WARNING
TO AVOID BATTERY DISCHARGE, THE SADDLE OPENING REMOTE CONTROLRADIO RECEIVER DEACTIVATES 7 DAYS AFTER THE LAST TIME THE VEHICLEWAS SHUT OFF.
JUST TURN THE KEY TO ON TO REACTIVATE THE RECEIVER.
01_20
Power suppl y socket (01_20)
There is a plug socket D inside the glove-box.
The plug socket may be used for external consumers (mobile phone, inspection light,etc.).
CAUTION
PROLONGED USE OF THE PLUG SOCKET MAY RESULT IN PARTIAL DIS-CHARGE OF THE BATTERY
Electric characteristic
Plug socket
12 V - 180 W MAX
22
1Vehicle
The saddle (01_21, 01_22, 01_23) 1
7/27/2019 xEvo 250 English
23/94
01_21
01_22
01_23
( _ _ _ )
The saddle is supplied with a protection cover which may be used in case of rain.
Lift the saddle and extract the cover from its housing, then extend it over the wholelength of the saddle, starting from the front-end; do not over stretch the cover to avoidtearing the material; close the saddle.
CAUTION
DO NOT USE THE VEHICLE WITHOUT THE PROTECTION COVER.
Opening the saddle to access the helmet compartment byremote control
The saddle can be opened with the remote control.
CAUTION
OBJECTS INAPPROPRIATELY PLACED INSIDE THE HELMET COMPARTMENTMAY DEFORM THE SADDLE AND PREVENT THE COURTESY LIGHT FROMTURNING OFF, WHICH MAY RESULT IN BATTERY DISCHARGE.
WARNING
THE REMOTE CONTROL OPERATES WITHIN A DISTANCE OF ABOUT 3/5 ME-TRES WITH FULLY CHARGED BATTERIES. WHEN YOU ARE NEAR THESCOOTER, HANDLE THE REMOTE CONTROL CAREFULLY SO AS TO AVOIDUNINTENTIONAL OPENING OF THE SADDLE. REFER TO THE OPENING THESADDLE WITH REMOTE CONTROL SECTION TO REPLACE BATTERIES.
23
1Vehicle
N.B.
7/27/2019 xEvo 250 English
24/94
01_24
01_25
PAY SPECIAL ATTENTION WHEN PLACING OBJECTS ON THE SADDLE AS THEAUTOMATIC OPENING OF THE SADDLE CAN CAUSE THEM TO FALL.
Opening the saddle to access the helmet compartment in anemergency (01_24, 01_25)
With the key in position OFF or ON it is possible to open the cover of the fueltank filler neck.
Move the lever A to open the rear compartment of the vehicle.
To open the saddle, it is necessary to press the metallic lever of the seat lock manuallytowards the left of the vehicle (according to riding direction). To carry out this operationyou have to reach the inside of the glove-box after having opened the rear cover.
WARNING
OBJECTS INAPPROPRIATELY PLACED INSIDE THE HELMET COMPARTMENTMAY DEFORM THE SADDLE AND PREVENT THE COURTESY LIGHT FROMTURNING OFF, WHICH MAY RESULT IN BATTERY DISCHARGE.
01_26
Identif ication (01_26, 01_27)
Identification registration numbers are made up of a prefix and a number stamped onthe chassis and on the engine. These numbers must always be quoted when orderingspare parts. We recommend checking that the chassis registration number stampedon the vehicle corresponds with that on the vehicle documentation.
24
1Vehicle
CAUTION 1
7/27/2019 xEvo 250 English
25/94
01_27
BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERSCAN LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE,ETC.).
Chassis numberTo read the chassis number, remove the lid A in the helmet compartment.
Engine number
The engine number B is stamped near the rear left shock absorber lower support.
01_28
Rear top box opening button (01_28, 01_29)
If the key is in position ON or the engine is running, it is possible to open the rearcase cover electrically by pressing the button Q.
Should the electrical opening fail, please use lever "B", located underneath the fueltank filler flap.
25
1Vehicle
7/27/2019 xEvo 250 English
26/94
01_29
01_30
Bag cl ip (01_30)
To use the retractile bag hook B mounted on the knee-guard panel, pull it slightlytowards the back part of the vehicle.
26
1Vehicle
7/27/2019 xEvo 250 English
27/94
XEVO 250ie
Chap. 02Use
27
Checks
7/27/2019 xEvo 250 English
28/94
Before using the vehicle, check:
1. There is enough fuel in the fuel tank.
2. The correct fluid level for front and rear brakes.
3. That tyres are properly inflated.
4. The correct functioning of tail lights, headlamp, turn indicators, stop light and license
plate light.5. The correct functioning of front and rear brakes.
6. The oil level in the gearcase.
7. The engine oil level.
8. The coolant level.
02_01
Refuelling (02_01)
Reach the fuel tank and unscrew the cap A.
Use premium unleaded petrol, with minimum octane rating of 95.
A specific gauge on the instrument panel indicates the fuel level.
WARNING
SWITCH OFF THE ENGINE BEFORE REFUELLING WITH PETROL.
PETROL IS HIGHLY INFLAMMABLE.
DO NOT SMOKE AND KEEP OPEN FLAMES AT A DISTANCE:FIRE HAZARD.
DO NOT INHALE FUEL FUMES.
28
2Use
DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR2
7/27/2019 xEvo 250 English
29/94
ANY PLASTIC PARTS.
CAUTION
PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK.
CAUTION
DO NOT USE THE VEHICLE TO THE COMPLETE EXHAUSTION OF THE FUEL;IN THE EVENT THAT THIS SHOULD OCCUR, DO NOT ATTEMPT TO START THEENGINE. TURN THE KEY SWITCH TO OFF AND TOP-UP THE TANK AS SOONAS POSSIBLE. FAILURE TO FOLLOW THESE GUIDELINES COULD DAMAGETHE FUEL PUMP AND/OR THE CATALYTIC CONVERTER.
Characteristic
Fuel tank (reserve)
~12 l (~2.5 l)
02_02
Tyre pressure (02_02)
Check the tyre pressure and wear periodically (roughly every 500 km). Tyres featurewear indicators; replace tyres as soon as these indicators become visible on the tyre
tread. Also check that the tyres do not show signs of splitting at the side or irregulartread wear; if this occurs, go to an authorised workshop or at least to a workshopequipped to perform the replacement.
29
Use
CAUTION
7/27/2019 xEvo 250 English
30/94
TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR-RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID-ING DANGEROUS.
TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR L IMITS
SET FORTH BY LAW.Characteristic
Front tyre pressure (with passenger)
2.3 bar (-)
Rear tyre pressure (with passenger)
2.6 bar (-)
02_03
Shock absorbers adjustment (02_03, 02_04)The preloading of the springs can be adjusted to 4 positions using the ring nut locatedin the lower part of the shock absorbers and the specific spanner supplied.
Position 1: minimum preload: driver only
Position 2 medium preloading: driver only
Position 3 medium preloading: rider and passenger
Position 4: maximum preloading: driver, passenger, and luggage.
In order to carry out this operation you will need to use the specific spanner in the kit.Spring preloading increases by turning the ring nut towards A, but decreases if thering nut is turned towards B.
30
2Use
CAUTION 2U
7/27/2019 xEvo 250 English
31/94
02_04
RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SETFOR THE RIDER AND POSSIBLE PASSENGER, COULD REDUCE THE COM-FORT OF THE RIDE AND THE PRECISION OF THE STEERING.
WARNING
WE RECOMMEND WEARING GLOVES WHILE CARRYING OUT THIS OPERA-TION IN ORDER TO AVOID INJURIES.
WARNING
WE STRONGLY RECOMMEND NOT TO ADJUST BOTH SHOCK ABSORBERSWITH DIFFERENT PRELOADING
Running in
DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITSMAX. SPEED. AVOID OPENING THE THROTTLE GRIP COMPLETELY OR KEEP-ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THEFIRST 1000 KM INCREASE SPEED PROGRESSIVELY, IF POSSIBLE, UNTIL THEMAXIMUM PERFORMANCE IS OBTAINED.
31
Use
CAUTION
7/27/2019 xEvo 250 English
32/94
IN ORDER TO AVOID DAMAGING THE VEHICLE, PLEASE COMPLY WITH THERULES LISTED ABOVE.
Running in
WARNING
DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITSMAXIMUM SPEED. AVOID TWISTING THE THROTTLE GRIP FULLY OR KEEP-ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THEFIRST 1000 KM, GRADUALLY INCREASE SPEED UNTIL REACHING THE MAX-IMUM PERFORMANCE.
02_05
Starting up the engine (02_05, 02_06, 02_07)
The vehicle is supplied with an ignition cut-off system, activated by the emergencycut-off switch. The engine cannot be started if the ignition cut-off switch is in the OFFposition
A running engine automatically switches off when the ignition cut-off switch is set toOFF.
The vehicle is equipped with automatic transmission with direct drive, so that startingis effected by turning the throttle grip to idle speed; to start-off from stationary position,
progressively twist the throttle grip. The vehicle is equipped with an electrical fuelpump that switches on automatically as soon as the engine is started.
In order to start up the vehicle:
1. Rest the vehicle on its centre-stand, ensuring the rear wheel is not touching theground.
32
2Use
2. Keep the throttle grip O completely untwisted.
3 Insert the ke into the ignition s itch A and turn it onto the ON position
2U
7/27/2019 xEvo 250 English
33/94
02_06
02_07
3. Insert the key into the ignition switch A and turn it onto the ON position.
4. Make sure that the M switch is set to the RUN position.
5. Pull either the front N or rear F brake lever, then press the start-up buttonP.
WARNING
THE AUTOMATIC TRANSMISSION MAKES THE REAR WHEEL TURN EVENWHEN THE THROTTLE IS SLIGHTLY TWISTED. RELEASE THE BRAKE CARE-FULLY AFTER STARTING, AND THEN ACCELERATE GRADUALLY.
CAUTION
DO NOT START-UP THE ENGINE IN CLOSED AREAS BECAUSE EXHAUSTGASES ARE TOXIC.
CAUTION
DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CANREACH, ALWAYS TAKE CARE, WHEN PARKING THE SCOOTER, THAT THEEXHAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS,TO AVOID SERIOUS BURNS.
33
Use
CAUTION
7/27/2019 xEvo 250 English
34/94
DO NOT SWITCH OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UN-BURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN,CAUSING IT TO OVERHEAT AND POSSIBLY DESTROYING IT.
Precautions
WARNING
NEVER STRESS THE ENGINE AT LOW TEMPERATURES IN ORDER TO AVOIDPOSSIBLE DAMAGE. BE CAREFUL NEVER TO EXCEED THE MAXIMUM SPEEDWHILE RUNNING DOWNHILL, IN ORDER TO AVOID DAMAGING THE ENGINE.IN ANY CASE, IN ORDER TO PRESERVE THE ENGINE FROM PROLONGED EX-CESSIVE REVOLUTIONS, THE REVOLUTION LIMITER WILL BE ACTIVATED IF
THE ENGINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD. DO NOT AC-TIVATE THE REVOLUTION LIMITER RECURRENTLY SO AS TO AVOID DAM-AGING THE CATALYTIC CONVERTER.
WARNING
AFTER A LONG DISTANCE COVERED AT THE MAXIMUM SPEED, DO NOT STOPTHE ENGINE IMMEDIATELY, BUT LET IT RUN AT IDLE FOR A FEW SECONDS.
Difficult start up
In the rare case of flooding the engine, to facilitate start-up, it is possible to try to putthe vehicle into action with the gas hand grip partially or completely open. It is howevernecessary, once the engine is started, to take your vehicle to anAuthor ised Servi ce
34
2Use
Centre to determine the cause of this problem and to re-establish the vehicle properfunctioning.
2U
7/27/2019 xEvo 250 English
35/94
02_08
Stopping the engine (02_08)
Fully untwist the throttle grip, then rotate the key in the switch A to KEYOFF (extractable key).
CAUTION
DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CANREACH, ALWAYS TAKE CARE, WHEN PARKING THE SCOOTER, THAT THEEXHAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS,TO AVOID SERIOUS BURNS.
CAUTION
DO NOT SWITCH OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UN-BURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN,CAUSING IT TO OVERHEAT AND POSSIBLY DESTROYING IT.
WARNING
TO START AFTER A LONG STATIONARY PERIOD, OR IN SEVERE WEATHER
CONDITIONS, FULLY TWIST THE THROTTLE 23 TIMES BEFORE PRESSINGTHE STARTER BUTTON.
35
Use
anello antifurto (02_09)
TheD ring on the right side of the vehicle is used to fasten the vehicle to an object
7/27/2019 xEvo 250 English
36/94
02_09
The D ring on the right side of the vehicle is used to fasten the vehicle to an objectusing a scooter chain. Do not use the ring for other purposes.
WARNING
THIS ACCESSORY IS NOT A THEFT PREVENTION GUARANTEE, IT IS ONLY A
DETERRENT.
02_10
Stand (02_10)
CENTRE STAND
With your foot push the projection of the centre stand F while lifting the vehiclebackwards, holding onto the side handles.
SIDEPush the projection of the stand L with your foot; maintain the stand fully extractedwhile simultaneously leaning the scooter onto it.
CAUTION
THE SIDE STAND HAS A SAFETY MECHANISM THAT ALLOWS IT TO RETRACTAS SOON AS THE VEHICLE IS BROUGHT BACK TO A VERTICAL POSITION.
Automat ic transmiss ion
To ensure simple, pleasurable riding, the vehicle is equipped with automatic trans-mission with regulator and centrifugal clutch. The system is designed to provide the
36
2Use
best performance (acceleration and consumption) while riding on both flat roads anduphill.
2U
7/27/2019 xEvo 250 English
37/94
If you have to stop on an uphill slope (traffic lights, traffic jam, etc.) use only the braketo keep the vehicle still, leaving the engine running at idle speed. Using theengine to keep the vehicle still can cause the clutch to overheat, due to thefriction of the clutch mechanism itself against the clutch bell.
It is therefore recommended to avoid conditions of prolonged clutch slippage (otherthan those previously indicated) like driving uphill fully laden on steep slopes or startingoff with driver and passenger at slopes with steepness greater than 25%.
Observe the following precautions if the clutch overheats:
1. Do not continue riding in such conditions.
2. Let the clutch cool down with the engine at idle speed for a few minutes.
Safe driving
Some simple tips are provided below that will enable you to use your vehicle on a dailybasis in greater safety and peace of mind. Your skill and your mechanical knowledge
are the basis of safe riding. We recommend trying out the vehicle in traffic - free zones,in order to acquire a good knowledge of the vehicle it self.
1. Before riding off, remember to put on your helmet and fasten it correctly.
2.Reduce speed on rough roads and drive with care.
3. After riding on a long stretch of wet road without using the brakes, braking can bepoor at the beginning. Given these conditions, it is a good idea to operate the brakesfrom time to time.
4. Do not brake hard on wet, dirt or slippery road surfaces.
5. Avoid riding off by mounting the scooter when resting on the support. In any case,the rear wheel should not be turning when in comes into contact with the ground, inorder to avoid abrupt departures.
6. When riding along roads covered by sand, mud, snow mixed with salt, etc. werecommend cleaning the brake disc frequently with a non-corrosive detergent in order
37
se
to prevent corrosive particles from building up in the holes, which may cause earlybrake pad wear.
7/27/2019 xEvo 250 English
38/94
CAUTION
ALWAYS RIDE WITHIN YOUR LIMITS RIDING UNDER THE INFLUENCE OF AL-COHOL OR OTHER DRUGS AND CERTAIN MEDICATIONS IS EXTREMELY DAN-GEROUS.
CAUTION
IN ORDER TO PREVENT ANY ACCIDENTS RIDE VERY CAREFULLY AFTERADDING ACCESSORIES AND WHILE CARRYING LUGGAGE. ADDING ACCES-SORIES AND LUGGAGE CAN REDUCE THE VEHICLE'S STABILITY, PERFORM-ANCE AND SAFETY DURING USE.
WARNING
NEVER RIDE THE SCOOTER EQUIPPED WITH ACCESSORIES (TOP BOX AND/OR WINDSHIELD) AT A SPEED HIGHER THAN 100 km/h.
THE SCOOTER CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES-SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW.
IF THERE SHOULD BE NOT-PIAGGIO ACCESSORIES INSTALLED, OR AN AB-NORMAL LOAD, OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON-
DITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULDBE REDUCED FURTHER.
38
2Use
7/27/2019 xEvo 250 English
39/94
7/27/2019 xEvo 250 English
40/94
40
2Use
7/27/2019 xEvo 250 English
41/94
XEVO 250ie
Chap. 03Maintenance
41
Engine oil level
In 4T engines, engine oil is used to lubricate the distribution elements, main bearings
7/27/2019 xEvo 250 English
42/94
03_01
03_02
03_03
and thermal group.An insuff ic ient quant ity o f oi l can cause serious damage tothe engine itself. In all four-stroke engines, a loss of efficiency in oil performance andconsumption should be considered normal. Consumption can particularly reflect theconditions of use (i.e. when driving at "full acceleration" all the time, oil consumptionincreases). The replacement frequencies provided for by the maintenance programmeare defined, depending on the total contents of oil in the engine and average con-sumption measured following standardised methods. In order to prevent any prob-
lems, we recommend checking oil level more frequently than indicated in theScheduled Maintenance table or before setting o ff on long jour neys. The vehicleis, however, equipped with an oil pressure warning light on the instr ument pan-el.
Engine oil level check (03_01, 03_02)
Every time the vehicle is used, visually inspect the level of the engine oil when theengine is cold (aftercompletely unscrewing the oil cap/dipstick). The oil level shouldbe somewhere between the MAX and MIN reference marks on the dipstick A; duringthe oil check, the vehicle must be resting on its centre stand on an even, horizontal
surface.
If the check is carried out after the vehicle has been used, and therefore with a hotengine, the level line will be lower; in order to carry out a correct check, wait at least10 minutes after the engine has been stopped so as to get the correct level.
Engine oil top-up
Always check oil level before topping-up and add oil without exceeding the MAXlevel. Getting an oil level between the MIN and MAX levels requires ~200 cm of oil.Take your vehicle to anAuthor ised Service Centre to have the engine oil checked
and if necessary, topped-up as indicated in the scheduled maintenance table.
Warning light (insufficient oil pressure)
The vehicle is equipped with a warning light that lights up when the key is turned tothe ON. However, this light should switch off once the engine has been started. Ifthe light comes on while braking, at idle speed or while turning a corner, it is
42
3Maintenance
necessary to check the oil level and top it up if required. If after having topped-up the oil, the warning light still comes on while braking, at idle speed or whileturni ng a corner, it will be necessary to take your vehicle to an Authorised Serv-
3Ma
7/27/2019 xEvo 250 English
43/94
ice Centre.
Engine oil change (03_03)
Have oil changed and the cartridge filter C replaced as indicated in the scheduledmaintenance table at anAuthor ised Service Centre. The engine should be emptiedby draining the oil from the drainage plug B of the gauze filter on the flywheel side.
In order to facilitate the oil drainage, loosen the cap/dipstick. Since a certain quantityof oil still remains in the circuit, filling must be done with approx. 950 1000 cm of oilthrough the cap A. Then start up the engine, leave it running for a few minutes andshut it off: after five minutes, check the level and if necessary, top-up without ex-ceeding the MAX. level. The cartridge filter must be replaced at every oil change.For top-ups and changes, use new oil of the recommended type.
WARNING
RUNNING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH INADE-QUATE LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVINGPARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE.
WARNING
EXCESSIVE OIL LEVEL AT TOP-UPS CAN LEAD TO SCALE FORMATION ANDVEHICLE MALFUNCTIONING.
CAUTION
USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT. FOROIL REPLACEMENT, CONTACT AN AUTHORISED PIAGGIO SERVICE CENTRE,
43
intenance
AS THEY ARE EQUIPPED TO DISPOSE OF SPENT OILS IN AN ENVIRONMEN-TALLY FRIENDLY AND LEGAL WAY.
7/27/2019 xEvo 250 English
44/94
CAUTION
USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFEOF THE ENGINE.
Recommended products
AGIP CITY HI TEC 4T
Engine oil
SAE 5W-40, API SL, ACEA A3, JASO MA Synthetic oil
03_04
Hub o il level (03_04, 03_05)
Check the oil in the rear hub.
To check the rear hub oil level, proceed as follows:
1) Park the scooter on level ground and place it on the centre stand.
2) Unscrew the dipstick "A", dry it with a clean rag and then reinsert it, screwing ittightly into place;
3) Remove the dipstick and check that the oil level is above the first notch from thebottom.
4) Screw the dipstick back in, checking that it is locked in place.
N.B.THE REFERENCE MARKS ON THE HUB OIL LEVEL DIPSTICK, EXCEPT FORTHE ONE INDICATING THE "MAX" LEVEL, REFER TO OTHER MODELS BY THEMANUFACTURER AND HAVE NO SPECIFIC FUNCTION FOR THIS MODEL.
44
3Maintenance
CAUTION 3Mai
7/27/2019 xEvo 250 English
45/94
03_05
RIDING THE VEHICLE WITH INSUFFICIENT HUB LUBRICATION OR WITH CON-TAMINATED OR IMPROPER LUBRICANTS ACCELERATES THE WEAR ANDTEAR OF THE MOVING PARTS AND CAN CAUSE SERIOUS DAMAGE.
CAUTION
USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT. FOROIL REPLACEMENT, CONTACT AN AUTHORISED SERVICE CENTRE, WHICHIS EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIEND-LY AND LEGAL WAY.
CAUTION
UPON REPLACING HUB OIL, AVOID THE OIL COMING INTO CONTACT WITHTHE REAR BRAKE DISC.
Recommended products
AGIP ROTRA 80W-90
Rear hub oil
SAE 80W/90 Oil that exceeds the requirements of API GL3 specifications
Characteristic
Transmission oil
250 cm
45
ntenance
Verificare che vi sia olio nel mozzo posteriore. Per il controllo del livello olio mozzo,operare nel modo seguente:
il i l i i i l l ll
7/27/2019 xEvo 250 English
46/94
1. Portare il veicolo su un terreno piano e posizionarlo sul cavalletto.
2. Svitare l'asta olio mozzo A, asciugarla con un panno pulito e reinserirla, avvi-tandola completamente.
3. Estrarre l'asta e controllare che il livello dell'olio sfiori appena la tacca indicata dallafreccia in figura, questo il livello corretto e deve rimanere costante nel tempo.
4. Riavvitare l'asta verificandone il corretto bloccaggio.
N.B.
The notches on the hub oil level dipstick, except for the one indicating the"MAX" level, refer to other models by the manufacturer and have no specificfunction for this model.
CAUTION
RIDING THE VEHICLE WITH INSUFFICIENT HUB LUBRICATION OR WITH CON-TAMINATED OR IMPROPER LUBRICANTS ACCELERATES THE WEAR ANDTEAR OF THE MOVING PARTS AND CAN CAUSE SERIOUS DAMAGE.
CAUTION
USED OIL CAN HARM THE ENVIRONMENT. COLLECTION AND DISPOSALSHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENT REGULATIONS.
CAUTION
AN EXCESSIVE QUANTITY OF OIL CAN LEAD TO LEAKAGE, WHICH MAYCAUSE THE ENGINE AND THE WHEEL TO GET DIRTY.
46
3Maintenance
CAUTION 3Main
7/27/2019 xEvo 250 English
47/94
WHEN REPLACING THE HUB OIL DO NOT LET THE OIL COME INTO CONTACTWITH THE REAR BRAKE DISC.
CAUTION
FOR OIL REPLACEMENT, CONTACT ANY AUTHORISED SERVICE CENTRE ASTHEY ARE EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLYFRIENDLY AND LEGAL WAY.
Characteristic
Rear hub o il
250 cc
03_06
Tyres (03_06)
Check tyre pressure frequently. Tyres feature wear indicators; replace tyres as soonas these indicators become visible on the tyre tread. Also check that the tyres do notshow signs of splitting at the side or irregular tread wear; if this occurs, go to an au-thorised workshop or at least to a workshop equipped to perform the replacement.
CAUTION
TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR-RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID-ING DANGEROUS.
47
ntenance
TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR L IMITSSET FORTH BY LAW.
Ch t i ti
7/27/2019 xEvo 250 English
48/94
Characteristic
Front tyre pressure (with passenger)
2.3 bar (-)
Rear tyre pressure (with passenger)
2.6 bar (-)
03_07
03_08
Spark plug dismantlement (03_07, 03_08)
Proceed as follows:
1. Remove the access cover over the spark plug on the right-hand side of the scooterand reach into the spark plug with your hand;
2. Disconnect spark plug HV wire cap A ;
3. Unscrew the spark plug using the spark plug wrench supplied;4. When refitting, place the spark plug into the hole at the required angle and tightenby hand until it is finger tight;
5. Use the wrench only for final tightening of the spark plug;
6. Place hood "A" fully over the spark plug.
N.B.
THE USE OF SPARK PLUGS OTHER THAN THE INDICATED TYPE OR OFSHIELDLESS SPARK PLUG CAPS CAN CAUSE ELECTRICAL SYSTEM FAIL-
URES.
48
3Maintenance
WARNING 3Main
7/27/2019 xEvo 250 English
49/94
SPARK PLUGS MUST BE REMOVED WHEN THE ENGINE IS COLD. CHECK THESPARK PLUG AS INDICATED IN THE SCHEDULED MAINTENANCE TABLE. US-ING NON-COMPLYING ELECTRONIC CENTRAL UNITS AND ELECTRONIC IG-NITIONS OR SPARK PLUGS OTHER THAN THOSE PRESCRIBED MAYSERIOUSLY DAMAGE THE ENGINE. IF THE SPARK PLUG IS REMOVED AFTERA FLOODED ENGINE (EXCESSIVE FUEL EXPULSION IN THE SAFE RIDINGSECTION), KEEP THE TUBE CONNECTED TO THE SPARK PLUG AND THELATTER IN CONTACT WITH A GROUND POINT FAR FROM THE SPARK PLUGHOLE ITSELF IN ORDER TO AVOID THE EXPELLED FUEL FROM CATCHINGFIRE.
Characteristic
Spark plug
CHAMPION RG 4 PHP
Electrode gap
0.7-0.8 mm
03_09
Removing the air fil ter (03_09, 03_10)
Proceed as follows:
1. From the inside of the rear wheel housing, undo the two knob screws A.
2. Undo the six screws B.
3. Remove the air filter cover C.
49
ntenance
7/27/2019 xEvo 250 English
50/94
03_10
Ai r f il ter cleaning
1. Wash the sponge with water and neutral soap.
2. Dry it with a clean cloth and small blasts of compressed air.
3. Impregnate the sponge with a mixture of 50% petrol and 50% specified oil.
4. Gently squeeze the filter element, let it drip and then refit it.
CAUTION
IF THE VEHICLE IS USED ON DUSTY ROADS IT IS NECESSARY TO CARRY OUTMAINTENANCE CONTROLS OF THE AIR FILTER TO AVOID DAMAGING THEENGINE.
Recommended products
AGIP FILTER OIL
Oil for air filter sponge
Mineral oil with specific additives for increased adhesiveness
50
3Maintenance
Cooling fluid level (03_11, 03_12, 03_13, 03_14)
The engine cooling system operates by forcing circulation of fluid. The cooling circuitcontains about 2 litres of coolant consisting of a mixture of 50% de-ionised water and
3Maint
7/27/2019 xEvo 250 English
51/94
03_11
03_12
03_13
glycol ethylene-based antifreeze solution with corrosion inhibitors. Recommendedcoolant: supplied with the vehicle, already mixed and ready for use. For proper func-tioning of the engine, the coolant temperature must be between the 4th and 7th litsegment, as indicated by the instrument D on the digital instrument panel. Whenthe 9th segment lights up, the icon and all the segments start flashing; stop the engine,let it cool down and check the fluid level; if the level is OK, contact an Aut horised
Service Centre.Check coolant when the engine is cold as indicated in the scheduled maintenancetable.
a) Rest the vehicle in vertical position on the stand and remove the screw of the ex-pansion tank cap shown in the photo
b) Remove the expansion tank cover "A", turning in anticlockwise direction.
c) Look inside the expansion tank; the fluid level must always be between the min andthe max level
d) If the coolant level is near the minimum mark, top up when the engine is cold.If it is necessary to top up the coolant frequently, or if the expansion tank is completelydry, you should look for the cause in the cooling system. It is therefore essential tohave the cooling system checked at anAuthor ised Service Centre. Replace coolantas indicated in the scheduled maintenance table. Take your vehicle to anAut horisedService Centre for this operation.
CAUTION
THE RECOMMENDED COOLANT MUST BE USED FOR TOP-UPS TO AVOIDDAMAGING THE ENGINE.
N.B.
SHOULD THE 9th SEGMENT OF THE COOLANT TEMPERATURE INDICATORCOME ON DURING A NON-DEMANDING RIDE, SHUT OFF THE ENGINE AND LET
51
tenance
7/27/2019 xEvo 250 English
52/94
Checking the brake oil level (03_15)
The front and rear brake fluid reservoirs are both positioned on the handlebars. Pro-ceed as follows:
3Maint
7/27/2019 xEvo 250 English
53/94
03_15
03_16
03_17
1. Place the scooter on its centre stand and make sure the handlebar is centred;
2. Check the fluid through the specific sight glass C.
A certain lowering of the level is caused by wear on the pads. Should the level appearto be below the minimum mark, please contact an Author ised Servi ce Centr e o rDealerin order to have braking system thoroughly checked.
Braking system fluid top up (03_16, 03_17)
Proceed as follows:Loosen the screw A and lift the plastic cover B in order to access the fuel tankcap below. Loosen the two fixing screws C and remove tank cover D. Top-up thebrake fluid level using only the prescribed brake fluid and without exceeding the max-imum level.
This procedure applies to the rear brake pump top-up operation; follow the same pro-cedure for the front brake pump.
Under normal climatic conditions, replace fluid as indicated in the scheduled mainte-nance tables.
This operation must be carried out by trained technicians; take your scooter to anauthorised Service Centre or Dealer.
WARNING
ONLY USE DOT 4 CLASS BRAKE FLUIDS. COOLING SYSTEM FLUIDS AREHIGHLY CORROSIVE. MAKE SURE THAT IT DOES NOT COME INTO CONTACTWITH THE PAINTWORK
.
53
tenance
CAUTION
7/27/2019 xEvo 250 English
54/94
AVOID CONTACT OF BRAKE FLUID WITH EYES, SKIN, AND CLOTHING. INCASE OF CONTACT, RINSE WITH WATER. THE BRAKING CIRCUIT FLUID ISHYGROSCOPIC, THAT IS, IT ABSORBS HUMIDITY FROM THE SURROUNDINGAIR. IF THE HUMIDITY IN THE BRAKING FLUID EXCEEDS A CERTAIN VALUE,IT WILL LEAD TO INEFFICIENT BRAKING. NEVER USE BRAKING FLUID KEPTIN CONTAINERS THAT HAVE ALREADY BEEN OPENED, OR PARTIALLY USED.
Recommended products
AGIP BRAKE 4
Brake fluid
FMVSS DOT 4 Synthetic fluid
03_18
Battery (03_18)
To access the battery, proceed as follows:
1. Place the scooter on its centre stand;
2. Open the saddle, following the previously described procedure;
3. Remove the two fasteners "A" and the cover "B".
The battery is the electrical device that requires the most frequent inspections anddiligent maintenance. The main points of maintenance to be observed are as follows:
CAUTION
IN ORDER TO AVOID DAMAGING THE ELECTRICAL SYSTEM, NEVER DISCON-NECT THE WIRING WHILE THE ENGINE IS RUNNING. DO NOT TIP THE SCOOT-ER TOO MUCH IN ORDER TO AVOID DANGEROUS LEAKAGE OF BATTERYELECTROLYTE
54
3Maintenance
.
Use of a new battery (03_19)
3Mainte
7/27/2019 xEvo 250 English
55/94
03_19
Make sure that the terminals are connected correctly.
CAUTION
DO NOT REVERSE THE POLARITY: RISK OF SHORT CIRCUIT AND DAMAGETO THE ELECTRICAL SYSTEM.
WARNING
SPENT BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTIONAND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENTREGULATIONS.
03_20
Long periods of inactivity (03_20)
Battery performance will decrease if the vehicle is not used for a long time. This is theresult of the natural phenomenon of battery discharging plus residual absorption byvehicle components with constant power consumption. Poor battery performance mayalso be due to environmental conditions and the cleanness of the poles. In order toavoid difficult starts and/or irreversible damage to the battery, follow any of thesesteps:
- At least once a month start the engine and run it slightly above idle speed for 10-15minutes. This keeps all the engine components, as well as the battery, in good workingorder.
55
enance
- Take your vehicle to a garage (as indicated in the "Vehicle not used for extendedperiods" section) to have the battery removed. Have the battery cleaned, charged fullyand stored in a dry, ventilated place. Recharge at least once every two months .
CAUTION
7/27/2019 xEvo 250 English
56/94
THE BATTERY MUST BE CHARGED WITH A CURRENT EQUAL TO 1/10 OF THERATED CAPACITY OF THE BATTERY AND FOR NOT LONGER THAN 10 HOURS.CONTACT AN AUTHORISED SERVICE CENTRE TO CARRY OUT THIS OPERA-TION SAFELY. WHEN REFITTING THE BATTERY MAKE SURE THE LEADS ARECORRECTLY CONNECTED TO THE TERMINALS.
03_21
03_22
Fuses (03_21, 03_22, 03_23)
The electrical system is equipped with twelve fuses subdivided into two fuse boxesA and B, located inside the battery compartment, to protect the different systemcircuits.
The chart shows the position and characteristics of the fuses in the vehicle.
CAUTION
BEFORE REPLACING THE BLOWN FUSE, FIND AND SOLVE THE FAILURETHAT CAUSED IT TO BLOW. NEVER TRY TO REPLACE THE FUSE WITH ANYOTHER MATERIAL (E.G., A PIECE OF ELECTRIC WIRE).
56
3Maintenance
7/27/2019 xEvo 250 English
57/94
- LV socket, electric fan (via relay),wiring for anti-theft device, saddleopening power supply, saddleopening button (live).
7/27/2019 xEvo 250 English
58/94
- live power supply to boot openingswitch.
Location:Battery compartment,on vehicle LHS
Fuse No. 4 Capacity: 10 A
Protected circuits: injection loadpower (via relay).
Location:battery compartment, onvehicle LHS.
Fuse No. 5 Capacity: 10 A
Protected circuits: luggage light,headlight (via relay).
Location:battery compartment, onvehicle LHS.
Fuse No. 6 Capacity: 7.5A
Protected circuits: MIU controlunit power supply
Location:battery compartment, onvehicle LHS.
Fuse No. 7 Capacity: 7.5A
Protected circuits: instrumentpanel power supply.
58
3Maintenance
Location:battery compartment, onvehicle RHS.
Fuse No. 8 Capacity: 7.5A
3Mainten
7/27/2019 xEvo 250 English
59/94
Protected circuits: saddleopening control unit power supply,hazard button, turn indicatorswitch, turn indicator controldevice, hazard warning light relay.
Location:battery compartment, onvehicle RHS.
Fuse No. 9 Capacity: 7.5A
Protected circuits: stop lightpower supply, start-up button,headlamp remote control.
Location:battery compartment, onvehicle RHS.
Fuse No. 10 Capacity: 7.5A
Protected circuits: horn powersupply, instrument panel lightning,tail lights.
Location:battery compartment, onvehicle RHS.
Fuse No. 11 Capacity: 7.5A
Protected circuits: injection loadremote control power supply,immobilizer aerial, MIU controlunit, electric fan remote control.
59
nance
Location:battery compartment, onvehicle RHS.
Fuse No. 12 Capacity:7.5A
7/27/2019 xEvo 250 English
60/94
Protected circuits:wheel turningsensor power supply, instrumentpanel, wiring for antitheft device.
Location:battery compartment, onvehicle RHS.
LIGHT BULB TABLE
High-beam light bulb Type: HALOGEN (H7)
Power: 12V - 55W
Quantity: 1
Low-beam bulb Type: HALOGEN (H1)
Power: 12V - 55W
Quantity: 1
Front tail light bulb Type: ALL GLASS
Power: 12V - 5W
Quantity: 2
Instrument panel bulb Type: ALL GLASS
Power: 12V - 2W
60
3Maintenance
Quantity: 4
Front turn indicator bulb Type: ALL GLASS
Power: 12V - 10W
3Mainten
7/27/2019 xEvo 250 English
61/94
Quantity: 1 RHS +1 LHS
Helmet compartment light bulb Type: CYLINDRIC
Power: 12V - 5W
Quantity: 1
Rear turn indicator bulb Type: ALL GLASS
Power: 12V - 5W
Quantity: 2 RHS +2 LHS
Rear tail light bulb Type: ALL GLASS
Power: 12V - 5W
Quantity: 2
Stop light bulb Type: SPHERICAL
Power: 12V - 10W
Quantity: 2
License plate light bulb Type: ALL GLASS
Power: 12V - 5W
Quantity: 1
61
nance
Front light group (03_24, 03_25, 03_26, 03_27, 03_28)
To access the bulbs:
1. Remove the rear-view mirrors.
7/27/2019 xEvo 250 English
62/94
03_24
03_25
03_26
2. Loosen the five screws A and remove the headlight cover.
3. Take out the headlight assembly from its housing by removing the two screwsB and the screw C placed inside the front mudguard.
To reassemble, repeat the operation in the reverse order.
To replace the tail light bulbs D, take out the rubber bulb holder and slide off thebulb.
To replace the high beam E and low beam F bulbs, remove the rubber cap, takeout the bulb holder and slide off the light bulb.
WARNING
HIGH AND LOW BEAM LIGHT ARE OF THE HALOGEN TYPE: DO NOT TOUCHWITH YOUR FINGERS TO AVOID DAMAGING THEIR FUNCTION.
Headlight adjus tment (03_29, 03_30)
Proceed as follows:
1. Position the unloaded vehicle, in running order and with the tyres inflated to theprescribed pressure, on a flat surface 10 m away from a half-lit white screen; ensurethat the longitudinal axis of the vehicle is perpendicular to the screen;
2. Turn on the headlight and check that the borderline of the projected light beam
should be lower than 9/10 of the distance from the ground to the centre of the vehicle'sheadlight, and higher than 7/10;
3. If not, adjust the headlight by turning the central screw A placed under thenPiaggio emblem.
62
3Maintenance
N.B.
THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE-GARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEAMS. REFER TO THESTATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY WHERE THE ve-hic le IS USED
3Mainten
7/27/2019 xEvo 250 English
63/94
03_27
03_28
03_29
hic le IS USED.
63
nance
7/27/2019 xEvo 250 English
64/94
03_30
03_31
03_32
Front direction indicators (03_31, 03_32, 03_33)
To access the light bulb:
1. Remove screw A.
2. Remove the glass B by lifting it as shown by the arrow 1 and then push it asshown by arrow 2.
3. Remove screw C.
4.Remove the orange glass D.
To replace the light bulb, press it slightly and rotate it anticlockwise.
64
3Maintenance
3Maintena
7/27/2019 xEvo 250 English
65/94
03_33
03_34
03_35
Rear optical unit (03_34, 03_35)
To access the light bulbs open the rear case cover, remove the two fixing screwsA and remove the headlight assembly from its seat.
To replace the tail light bulbs B, take out the rubber bulb holder, hold the light bulband slide it off.
To replace the stop light bulbs C:
Turn the bulb holder anticlockwise and slide it off. Hold the light bulb, press it and turn it anticlockwise.
65
ance
Rear turn indicators (03_36)To access the light bulbs, remove the rear light unit, undo the screw A, remove theplastic bulb socket, take out the rubber bulb holder, hold the light bulb and slide it off.
7/27/2019 xEvo 250 English
66/94
03_36
03_37
Number plate light (03_37)
To access the light bulb, undo the two screws A, remove the plastic bulb socket,take out the rubber bulb holder, hold the light bulb and slide it off.
03_38
Helmet compartment ligh ting bulb (03_38)
To replace the bulb open the rear glove-box and insert a small plain slot screwdriverin the lateral notch to detach the snap-on glass A, then replace the bulb.
66
3Maintenance
Rear-view mirrors (03_39, 03_40, 03_41)To remove the rear-view mirrors:
Lift the rubber bellows. Undo the two screws A and remove the plastic cover. Undo the two screws B
3Maintena
7/27/2019 xEvo 250 English
67/94
03_39
03_40
03_41
Undo the two screws B.
Adjustment:
The mirrors can be set to the desired position by adjusting the mirror frame.
67
ance
Front and rear disc brakeThe brake disc and pad wear is automatically compensated, therefore it has no effecton the functioning of the front and rear brakes. For this reason it is not necessary toadjust the brakes. An excessively elastic brake lever stroke may indicate the presenceof air in the braking circuit or a failure in the braking system. In this case, mainly due
7/27/2019 xEvo 250 English
68/94
to the importance of brakes to guarantee safe riding conditions, the vehicle should betaken to anAuthorised Serv ice Cen tre or Dealer.
CAUTION
THE BRAKING ACTION SHOULD BEGIN AFTER ABOUT 1/3 OF THE BRAKELEVER STROKE.
CAUTION
HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE
CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE. HOWEVER,IN THE EVENT OF NOISES COMING FROM THE FRONT AND/OR REAR BRAKESYSTEM DURING OPERATION, IT IS ADVISABLE TO HAVE THE BRAKE SYS-TEM CHECKED BY A PIAGGIO DEALER OR AUTHORISED SERVICE CENTRE.AFTER REPLACING THE BRAKE PADS, DO NOT USE THE SCOOTER UNTILYOU HAVE OPERATED THE BRAKE LEVER SEVERAL TIMES IN ORDER TOALLOW THE PLUNGERS TO SETTLE AND THE LEVER STROKE TO BE SET TOTHE CORRECT POSITION.
CAUTION
THE PRESENCE OF SAND, MUD, SNOW MIXED WITH SALT, ETC. ON THEROAD, CAN DRASTICALLY REDUCE THE DURATION OF THE BRAKE PADS. IN
68
3Maintenance
ORDER TO AVOID THIS, WE RECOMMEND WASHING THE VEHICLE FRE-QUENTLY WHEN RIDING IN THESE ROAD CONDITIONS.
Puncture
3Maintena
7/27/2019 xEvo 250 English
69/94
The vehicle is equipped with tubeless tyres (without inner tube). In the event of apuncture, contrary to the situation with a tyre with inner tube, the tyre deflates moreslowly, resulting in a greater steering safety. In the event of a puncture, it is admissibleto make an emergency repair using an "inflate and repair" spray can. For a final repair,
take your vehicle to anAut horised Service Centre or Dealer. The replacement of atyre involves removing the wheel in question. Take your vehicle to an Aut horisedService Centre or Dealerfor these operations.
CAUTION
TO USE THE "INFLATE AND REPAIR" SPRAY PROPERLY FOLLOW THE IN-STRUCTIONS ON THE PACKAGING.
WARNING
THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED. RIDINGTHE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLYBALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS.
69
nce
Periods of inactivity (03_42)We recommend carrying out the following operations:
1. Clean the scooter thoroughly and then cover it with a canvas;
2. With engine off and piston at the bottom dead centre, remove the spark plug, fill
7/27/2019 xEvo 250 English
70/94
03_42
g p p p gwith 12 cc oil (larger amounts are dangerous for the engine itself). Operate the starterbutton 1-2 times for roughly 1 second to turn the engine over slowly, then insert thespark plug again;
3. Drain all the fuel from the scooter; spread antirust grease on the unpainted metal
parts; keep the wheels lifted above the ground by resting the chassis on two woodenwedges;
4. As regards the battery, follow the instructions in the "Battery" section.
Recommended products
AGIP CITY HI TEC 4T
Oil to lubricate flexible transmissions (throttle control)
Oil for 4-stroke engines
Cleaning the vehicle
In order to soften the dirt and mud deposited on the painted surfaces, use a low pres-sure jet of water. Once softened, mud and dirt must be removed with a soft spongefor bodywork soaked in lots of water and "shampoo" (2-4% of car shampoo in water).Then rinse abundantly with water, and dry with a shammy cloth. For the outside of theengine, use petroleum, a brush and clean cloths. Petroleum can damage paintwork.Remember that any polishing with silicone wax must always be preceded by washing
CAUTION
DETERGENTS CAN POLLUTE WATER. THE VEHICLE MUST BE WASHED AT AWASH STATION EQUIPPED WITH A SPECIAL WATER PURIFICATION SYSTEM.
70
3Maintenance
CAUTION
PER IL LAVAGGIO DEL MOTORE E DEL VEICOLO SCONSIGLIATO L'UTILIZ-ZO DELL'IDROPULITRICE; NEL CASO CHE NON SIA POSSIBILE EFFETTUARE
3Maintenan
7/27/2019 xEvo 250 English
71/94
ZO DELL IDROPULITRICE; NEL CASO CHE NON SIA POSSIBILE EFFETTUARETALE OPERAZIONE IN UN ALTRO MODO, NECESSARIO:
USARE SOLAMENTE IL GETTO A VENTAGLIO.
NON AVVICINARE LA LANCIA A MENO DI 2 FT (60 CM).
NON USARE ACQUA A TEMPERATURE SUPERIORI A 100 F (40C).
NON UTILIZZARE IL GETTO AD ALTA PRESSIONE.
NON UTILIZZARE IL LAVAGGIO A VAPORE.
NON INDIRIZZARE IL GETTO DIRETTAMENTE VERSO: IL MOTORE, I CA-BLAGGI ELETTRICI, LE FERITOIE DI RAFFREDDAMENTO DEL COPERCHIOTRASMISSIONE E DEL COPERCHIO CHIOCCIOLA.
CAUTION
NEVER WASH THE SCOOTER IN DIRECT SUNLIGHT, ESPECIALLY IN SUMMERWHEN THE BODYWORK IS STILL HOT AS THE SHAMPOO COULD DAMAGETHE PAINTWORK IF IT DRIES BEFORE BEING RINSED OFF. NEVER USECLOTHS SOAKED IN ALCOHOL, PETROL, DIESEL OIL OR KEROSENE FORCLEANING THE PAINTED OR PLASTIC SURFACES, IN ORDER NOT TO DAM-AGE THE LUSTRE FINISH OR ALTER THE MECHANICAL PROPERTIES. USINGSILICONE-BASED WAX CAN DAMAGE THE PAINTED SURFACES, DEPENDINGON THE VEHICLE COLOUR (SATIN COLOURS). FOR FURTHER INFORMATION
ON THIS MATTER, CONTACT AN AUTHORISED SERVICE CENTRE .
71
nce
STARTING FAILURE
Emergency switch in OFF Set the switch back to ON
Fuse blown Replace the blown fuse and havethe vehicle checked by an
7/27/2019 xEvo 250 English
72/94
the vehicle checked by anAuthor ised Servi ce Cent re.
IGNITION PROBLEMFaulty spark plug Contact anAuthor ised Servi ce
Centre.
Faulty ignition / injection controlunit.
Contact anAuthor ised Servi ceCentre.
Faulty coil. Due to the presence ofhigh voltage, this check shouldonly be carried out by an expert.
Contact anAuthor ised Servi ceCentre.
LACK OF COMPRESSION
Loosen spark plug. Screw in the spark plug tightly
Cylinder head loose, piston gasrings worn.
Contact anAuthor ised Servi ceCentre.
Valve stuck Contact anAuthor ised Servi ceCentre.
72
3Maintenance
HIGH CONSUMPTION AND LOW PERFORMANCE
Air filter blocked or dirty. Clean with water and shampoo andimpregnate with petrol and specificoil (section Removing the airfil )
3Maintenan
7/27/2019 xEvo 250 English
73/94
filter)
INSUFFICIENT BRAKINGGreasy disc. Worn pads. Faultybraking system. Presence of air inthe front and rear brake circuit.
Contact anAuthor ised Serv iceCentre.
INEFFICIENT SUSPENSIONS
Shock absorber fault, oil leak, endbuffer damaged; shock absorberpreloading incorrectly set
Contact anAuthor ised Serv iceCentre.
IRREGULAR AUTOMATIC TRANSMISSION
Variator rollers and/or driving beltdamaged
Contact anAuthor ised Serv iceCentre.
STAND DOES NOT RETURN TO POSITION
Presence of dirt Clean and grease
73
nce
7/27/2019 xEvo 250 English
74/94
74
3Maintenanc
e
7/27/2019 xEvo 250 English
75/94
7/27/2019 xEvo 250 English
76/94
04_01
76
4Technicald
ata
ENGINE TECHNICAL DATA
Type Single-cylinder, 4-stroke
Cubic capacity 244 cm
B St k 72 60
4Technicald
7/27/2019 xEvo 250 English
77/94
Bore x Stroke 72 x 60 mm
Compression ratio 11 0.5 : 1
Engine idle speed 1,700 100 rpm
Timing system 4 valves, single overheadcamshaft, chain-driven.
Valve clearance Inlet: 0.10 mm Outlet: 0.15 mm
MAX. power 16.2 kW at 8,250 rpm
MAX torque 20.2 Nm at 6,500 rpm
Transmission Automatic expandable pulleyvariator with torque server, V belt,dry self-ventilating automaticcentrifugal clutch and transmissionhousing with forced air circulation.
Final reduction Gear reduction unit in oil bath.
Lubrication Engine lubrication with lobe pump(inside crankcase) controlled by achain with double filter: mesh andpaper.
Cooling Forced coolant circulation system.
Start-up Electric
Ignition Electronic inductive dischargeignition, high efficiency, withseparate HV coil.
77
data
Ignition advance /N three-dimensional mapmanaged by control unit
Spark plug CHAMPION RG 4 PHP
Alternative spark plug -
Fuel supply Electronic injection with 32-mm
7/27/2019 xEvo 250 English
78/94
Fuel supply Electronic injection with 32-mmthrottle body and electric fuelpump.
Fuel Unleaded petrol (95 RON)
Exhaust muffler Absorption-type exhaust mufflerwith 3-way catalytic converter andlambda probe.
Emission regulations EURO 3
VEHICLE TECHNICAL DATA
Chassis Tubular and sheet steel.
Front suspension Hydraulic telescopic fork with 35mm stem
Rear suspension Two double-acting shockabsorbers, adjustable to fourpositions at preloading.
Front brake 260 disc brake with hydrauliccontrol activated by handlebar rightlever.
Rear brake 240 mm disc brake withhydraulic control activated by thehandlebar left-side lever.
Wheel rim type Light alloy rims.
78
4Technicald
ata
Front rim 14'' x 3.50
Rear rim 12'' x 3.00
Front tyre Tubeless 120/70 - 14'' 55P
Rear tyre Tubeless 130/70 12'' 62P
4Technicalda
7/27/2019 xEvo 250 English
79/94
Front tyre pressure (withpassenger)
2.3 bar (-)
Rear tyre pressure (with
passenger)
2.6 bar (-)
Kerb weight 171 6 kg
Maximum weight allowed 360 kg
Battery 12V-12Ah
CAPACITY
Engine oil 1.3 l
Transmission oil 250 cm
Cooling system fluid ~2 l
Fuel tank (reserve) ~12 l (~2.5 l)
79
ata
Kit equipment (04_02)The tools are stored under the saddle in the compartment provided. To open it, releasethe catch shown in the figure.
The tool kit includes:
One box-spanner
7/27/2019 xEvo 250 English
80/94
04_02
One twin screwdriver One special key for adjusting rear shock absorbers One plastic clip for removing the fuses
80
4Technicald
ata
XEVO 250ie
7/27/2019 xEvo 250 English
81/94
Chap. 05Spare parts and
accessories
81
WarningsWARNING
TO PREVENT ACCIDENTS AND TO GUARANTEE PROPER STABILITY, PER-
7/27/2019 xEvo 250 English
82/94
FORMANCE AND SAFETY, RIDE THE VEHICLE VERY CAREFULLY WHEN IT ISFITTED WITH ACCESSORIES OR WITH UNUSUAL LOADS.
WARNING
IT IS ALSO RECOMMENDED THAT "ORIGINAL PIAGGIO SPARE PARTS" BEUSED, AS THESE ARE THE ONLY ONES OFFERING YOU THE SAME QUALITYGUARANTEE AS THOSE INITIALLY FITTED ON THE SCOOTER. THE USE OFNON-ORIGINAL SPARE PARTS RENDERS THE WARRANTY VOID.
WARNING
PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES THAT ARE RECOG-NISED AND GUARANTEED FOR USE. IT IS THEREFORE ESSENTIAL, IN ORDERTO CHOOSE AND MOUNT THE ACCESSORIES CORRECTLY, TO CONTACT ANAUTHORISED DEALER OR SERVICE CENTRE. THE USE OF NON-ORIGINALACCESSORIES MAY AFFECT THE STABILITY AND OPERATION OF YOUR VE-HICLE AND REDUCE SAFETY LEVELS WITH POTENTIAL RISKS FOR THERIDER.
82
5Spareparts
andaccessories
7/27/2019 xEvo 250 English
83/94
7/27/2019 xEvo 250 English
84/94
84
5Sparepartsandaccessories
XEVO 250ie
7/27/2019 xEvo 250 English
85/94
Chap. 06Programmed
maintenance
85
Scheduled maintenance tableAdequate maintenance is fundamental to ensuring long-lasting, optimum operationand performance of your vehicle.
To this end, a series of checks and maintenance operations (at the owner's expense)have been suggested, which are included in the summary table on the following page.Any minor faults should be reported without delay to anAuthor ised Serv ice Centre
D l without waiting until the next scheduled service to solve it
7/27/2019 xEvo 250 English
86/94
or Dealerwithout waiting until the next scheduled service to solve it.
All scheduled maintenance services must be carried out at the specified times, evenif the stated mileage has not yet been reached. Carrying out scheduled services on
time is necessary to ensure your warranty remains valid. For any further informationconcerning Warranty procedures and "Scheduled Maintenance", please refer to the"Warranty Booklet".
EVERY 2 YEARS
Coolant - change
Brake fluid - change
AFTER 1,000 KM
Safety locks - check
Throttle lever - adjustment
Engine oil - change
Electrical system and battery - checkCoolant level - check
Brake fluid level - check
Engine oil - replacement
86
6Programmedmaintenance
Brake pads - check condition and wear
Tyre pressure and wear - check
Vehicle and brake test - road test
Hub oil - change
Steering - Check
6Programmed
7/27/2019 xEvo 250 English
87/94
g
AFTER 5,000 KM; 25,000 KM; 35,000 KM; 55,000 KM;65,000 KM
Engine oil - level check/ top-up
Brake pads - check condition and wear
AFTER 10,000 KM; 50,000 KM; 70,000 KM
Driven pulley roller casing - Greasing
Safety locks - check
Driving belt - Check
Throttle lever - adjustment
Air filter - clean
Engine oil - change
Electrical system and battery - check
Coolant level - check
Brake fluid level - check
Engine oil - replacement
87
mainte
nance
Brake pads - check condition and wear
Sliding block / variable speed rollers - change
Tyre pressure and wear - check
Vehicle and brake test - road test
Hub oil - check
7/27/2019 xEvo 250 English
88/94
Suspensions - check
Steering - Check
AFTER 15,000 KM; 45,000 KM; 75,000 KM
Engine oil - level check/ top-up
Brake pads - check condition and wear
AFTER 20,000 KM; 40,000 KM; 80,000 KMDriven pulley roller casing - Greasing
Spark plug - replacement
Driving belt - replacement
Throttle lever - adjustment
Air filter - clean
Engine oil - change
Valve clearance - check
Electrical system and battery - check
Coolant level - check
88
6Programmedmaintenance
Brake fluid level - check
Engine oil - replacement
Brake pads - check condition and wear
Sliding block / variable speed rollers - change
Tyre pressure and wear - check
6Programmedm
7/27/2019 xEvo 250 English
89/94
Vehicle and brake test - road test
Hub oil - change
Suspensions - check
Steering - Check
30,000 KM
Driven pulley roller casing - Greasing
Safety locks - check
Throttle lever - adjustment
Driving belt - Check
Air filter - clean
Engine oil - change
Electrical system and battery - check
Coolant level - check
Brake fluid level - check
Engine oil - replacement
Hub oil - check
89
mainte
nance
Brake pads - check condition and wear
Sliding block / variable speed rollers - change
Tyre pressure and wear - check
Vehicle and brake test - road test
Suspensions - check
7/27/2019 xEvo 250 English
90/94
Steering - Check
60,000 KM
Driven pulley roller casing - Greasing
Spark plug - replacement
Driving belt - replacement
Throttle lever - adjustment
Air filter - clean
Engine oil - change
Valve clearance - check
Electrical system and battery - check
Coolant level - check
Brake fluid level - check
Engine oil - replacement
Hub oil - change
Brake pads - check condition and wear
Sliding block / variable speed rollers - change
90
6Programmedmaintenance
Tyre pressure and wear - check
Vehicle and brake test - road test
Suspensions - check
Steering - Check
6Programmedm
7/27/2019 xEvo 250 English
91/94
RECOMMENDED PRODUCTS TABLE
Product Description SpecificationsAGIP ROTRA 80W-90 Rear hub oil SAE 80W/90 Oil that exceeds the
requirements of API GL3 specifications
AGIP CITY HI TEC 4T Oil to lubricate flexible transmissions (throttlecontrol)
Oil for 4-stroke engines
AGIP FILTER OIL Oil for air filter sponge Mineral oil with specific additives for increasedadhesiveness
AGIP GP 330 Calcium complex soap-based grease with
NLGI 2; ISO-L-XBCIB2
Grease (brake control levers, throttle grip)
AGIP CITY HI TEC 4T Engine oil SAE 5W-40, API SL, ACEA A3, J ASO MASynthetic oil
AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid
SPECIAL AGIP PERMANENT fluid coolant Monoethylene glycol-based antifreeze fluid,CUNA NC 956-16
91
mainte
nance
7/27/2019 xEvo 250 English
92/94
92
6Programmedmaintenance
7/27/2019 xEvo 250 English
93/94
The descriptions and illustrations given in this publication are not binding. While the basic features as described and illustrated in this manual remainunchanged PIAGGIO GILERA reserves the right at any timeand without being required to update this publication beforehand to makeany changes
7/27/2019 xEvo 250 English
94/94
unchanged, PIAGGIO - GILERA reserves the right, at any time and without being required to update this publication beforehand, to make any changesto components, parts or accessory supplies, which it considers necessary to improve the product or which are required for manufacturing or constructionreasons.
Not all versions shown in this publication are available in all Countries. The availability of individual versions should be confirmed with the official P iaggio sales network.
"Copyright 2007 - PIAGGIO & C. S.p.A. Pontedera. All rights reserved. Reproduction of this publication in whole or in part is prohibited."
PIAGGIO & C. S.p.A. - After-Sales
V.le Rinaldo Piaggio, 23 - 56025 PONTEDERA (Pi)
Recommended