xEvo 250 English

7/27/2019 xEvo 250 English

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PIAGGIO WOULD LIKE TO THANK YOU

for choosing one of its products. We have prepared this manual to help you to get the very best from your scooter. Please read it carefully before ridingthe scooter for the first time. It contains information, tips and precautions for using your scooter. It also describes features, details and devices to assureyou that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle and it will serve youwell for a long time to come. This booklet forms an integral part of the scooter; should the scooter be sold, it must be transferred to the new owner.

XEVO 250ie

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The instructions given in this manual are intended to provide a clear, simple guide to using your scooter; this booklet also details routine maintenanceprocedures and regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centre. The booklet also containsinstructions for simple repairs. Any operations not specifically described in this manual require the use of special tools and/or particular technicalknowledge: to carry out these operations refer to any authorised Dealer of Service Centres.

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INDEX

VEHICLE...................................................................................... 7Dashboard................................................................................ 9Analogue instrument panel....................................................... 11

Clock......................................................................................... 12Digital lcd display...................................................................... 12

Maintenance icons................................................................ 13*MODE* button...................................................................... 13

Key switch................................................................................. 14Locking the steering wheel.................................................... 15Releasing the steering wheel................................................ 15

Switch direction indicators........................................................ 15Horn button............................................................................... 16Light switch............................................................................... 16Emergency flashing light button................................................ 16

Start-up button.......................................................................... 17Engine stop button.................................................................... 17The immobilizer system............................................................ 17

Keys...................................................................................... 17Immobilizerdevice enabled indicator led............................... 18Operation............................................................................... 18Programming the immobilizer system................................... 19

Saddle opening remote control................................................. 20Remote control programming................................................ 21

Power supply socket................................................................. 22The saddle................................................................................ 23

Opening the saddle to access the helmet compartment byremote control....................................................................... 23Opening the saddle to access the helmet compartment in anemergency............................................................................. 24

Identification.............................................................................. 24Rear top box opening button..................................................... 25Bag clip..................................................................................... 26

USE.............................................................................................. 27

Checks...................................................................................... 28Refuelling.................................................................................. 28Tyre pressure............................................................................ 29

Shock absorbers adjustment.................................................... 30Running in................................................................................. 31Starting up the engine............................................................... 32

Precautions........................................................................... 34Difficult start up......................................................................... 34Stopping the engine.................................................................. 35anello antifurto.......................................................................... 36Stand......................................................................................... 36Automatic transmission............................................................. 36Safe driving............................................................................... 37

MAINTENANCE........................................................................... 41

Engine oil level.......................................................................... 42Engine oil level check............................................................ 42Engine oil top-up................................................................... 42Warning light (insufficient oil pressure)................................. 42Engine oil change.................................................................. 43

Hub oil level.............................................................................. 44Tyres......................................................................................... 47Spark plug dismantlement........................................................ 48Removing the air filter............................................................... 49Air filter cleaning....................................................................... 50Cooling fluid level...................................................................... 51

Checking the brake oil level...................................................... 53Braking system fluid top up................................................... 53

Battery....................................................................................... 54Use of a new battery............................................................. 55

Long periods of inactivity.......................................................... 55Fuses........................................................................................ 56Front light group........................................................................ 62

Headlight adjustment............................................................. 62

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Front direction indicators........................................................... 64Rear optical unit........................................................................ 65Rear turn indicators................................................................... 66Number plate light..................................................................... 66Helmet compartment lighting bulb............................................ 66Rear-view mirrors...................................................................... 67Front and rear disc brake.......................................................... 68Puncture.................................................................................... 69Periods of inactivity................................................................... 70

Cleaning the vehicle.................................................................. 70TECHNICAL DATA...................................................................... 75

Kit equipment............................................................................ 80SPARE PARTS AND ACCESSORIES........................................ 81

Warnings................................................................................... 82PROGRAMMED MAINTENANCE............................................... 85

Scheduled maintenance table................................................... 86

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XEVO 250ie

Chap. 01Vehicle

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01_01

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Dashboard (01_01)

A =Ignition key-switch

B =Bag hook

C =HAZARD switch

D =Horn button

E =Turn indicator switch

F =Rear brake control lever

G =Light switch +PASSING

H =Analogue instrument panel

I =Digital instrument panel

L =Warning light unit

M =Emergency cut-off switch RUN/OFF

N =Front brake lever

O =Throttle grip

P =Starter button

Q =Boot opening switch

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01_02

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Analogue instrument panel (01_02)

A =Immobilizer / anti-theft LED

B=Speedometer with twin scale (Km/h and Mph)

C =CLOCK switch

D =Digital display

E =Emergency turn indicator warning light

F=SET switch

G =Rpm indicator

H =Fuel gauge

I =Warning light for helmet compartment courtesy light on

L =Engine control telltale light and injection system failure warning light

M =Low fuel warning light

N =Engine stop warning light

O=Turn indicator warning light

P =Low oil pressure warning light

Q =High beam warning light

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01_03

Clock (01_03)

Pushing the CLOCK button for less than 1 second displays the following sequence:

TIME DATE

To set the clock push and hold the CLOCK button longer than 3 seconds.

The numbers showing the hours will begin flashing.

Set the hour using the SET button. Push the CLOCK button again and the mi-nutes numbers start flashing.

Set the minutes using the SETbutton. Push the CLOCK button again and the daynumbers start flashing.

Set the day with the SET button. Push the CLOCK button again and the monthnumbers start flashing.

Set the month with the SET button. Push the CLOCK button again and the yearnumbers start flashing.

Set the year with the SET button. Press the CLOCK button again for 4 seconds

to exit the adjustment menu.

During the reset process, not pressing any buttons for a period longer than 8 secondsends the process automatically and the display shows the modified time.

01_04

Digital lcd d isplay (01_04)

A =Total odometer gauge

B =BELT maintenance icon

C =SERVICE maintenance icon

D =Engine coolant temperature indicator

E =Trip odometer (A-B) and ambient temperature gauge (selected with the MODEbutton)

F =TIME-DATE indicator

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UNIT OF MEASUREMENT SETTING

Push (and hold for at least 3 seconds) the button "MODE" R and at the same time,turn the ignition key to "on" .

The icons "kmi" and "E" will start flashing.

"Kmi " represents the combination of "km" (kilometres) and "mi" (miles)

"E" represents the combination of "C" (degrees Celsius) and "F" (degrees Fahren-

heit).

Pushing the "MODE" button R for less than a second, the icons "km" and "mi" areselected in sequential manner.

Push the "SET" button M to confirm the selection.

Now the ambient temperature icon "C" or "F" starts flashing.

Pushing the "MODE" button R for less than a second, the icons " C" and " F" areselected in sequential manner.

Push the "SET" button M to confirm the selection.

01_07

Key switch (01_07)

The key switch A is located on the front knee-guard panel near the bag hook.

SWITCH POSITIONS

ON1: Ready to start position, non-extractable key, mechanical antitheft device dis-abled.

OFF 2: Ignition disabled, extractable key, mechanical antitheft device disabled.

LOCK 3: Ignition disabled, extractable key, mechanical antitheft device enabled.

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L ki th t i h l


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Locking the steering wheel

Turn the handlebar to the left as far as it will go, turn the key to position "LOCK" andremove the key.

Releasing the steering wheel

Reinsert the key and turn it to OFF.

CAUTION

DO NOT TURN THE KEY TO LOCK OR OFF WHILE RIDING.

01_08

Switch direction indicators (01_08)

Move the switch E to the left to indicate a left turn; move the switch E to the rightto indicate a right turn. Push the central part of the switch E to deactivate the turn

indicators.

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H b tt (01 09)


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01_09

Horn button (01_09)

Push the button D to sound the horn.

01_10

Light switch (01_10)

When the light switch G is set to 0, the low beam light is on. When set to 1,the high-beam light is activated. If the light switch G is pressed when set to 2, thehigh-beam light is activated. The switch goes back to 0 automatically.

01_11

Emergency flashing light bu tton (01_11)

It enables the activation of the 4 turn indicators simultaneously. The control C canbe enabled only with the key set to ON, but once enabled, it keeps functioning evenif the key is set to OFF or LOCK. To disable this function, simply turn the keyswitch to ON.

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O l i l f thi k i li d hi h i t ll th


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01_15

01_16

01_17

Only a single copy of this key is supplied, which is necessary to program all your otherkeys and for your dealer to perform some maintenance operations. For this reason itis advised that it be used only in exceptional circumstances.

The black key "B" (single copy supplied) is used for normal operations such as:

- engine start up

- open the rear glove-box and the saddle (with remote control)

Together with the two keys, you will be given a CODE CARD bearing the same code

imprinted onto the two keys.

WARNING

LOSING THE RED KEY PREVENTS ANY REPAIRS OF THE "PIAGGIO IMMOBIL-IZER" SYSTEM AND THE ENGINE CONTROL UNIT.

WARNING

KEEP THE "CODE CARD" AND THE RED HANDGRIP KEY IN A SAFE PLACE(NOT ON YOUR VEHICLE).

Immobili zerdevice enabled indicator led (01_17)

Activation of the "PIAGGIO IMMOBILIZER" system is signalled by a flashing Aindicator. In order to reduce battery discharge, the indicator LED turns off automaticallyafter 48 hours of uninterrupted functioning. Should the system fail, different LED flash-

ing patterns will provide theAuthor ised Service Centre with information on the typeof fault detected.

Operation

Every time the starter key is removed in the "OFF" or "LOCK" position, the safetysystem activates the immobilizer system. Turning the key to "ON" disables the engine

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lock provided that the safety system recognises the code transmitted by the key If


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lock, provided that the safety system recognises the code transmitted by the key. Ifthe code is not recognised, turn the key first to "OFF" and then to "ON"; if the lockcannot be disabled, try with the other key supplied (red-coloured). If the engine cannotbe started, contact anAuthor ised Servi ce Centre, which is provided with the elec-tronic equipment required to detect and repair the system.

When additional keys are required, please note that data storage (up to 7 keys max.)must be done on all keys, both new and existing ones.

Take the red-handgrip key and all the black keys supplied to anAuthor ised Servi ce

Centre.The codes of keys not submitted for the new storage procedure are deleted from thememory. Any lost keys will therefore not be enabled to start the engine.

WARNING

EACH KEY HAS ITS OWN AND UNIQUE CODE, WHICH MUST BE STORED BYTHE SYSTEM CONTROL UNIT.

VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THEKEY.

IF OWNERSHIP OF THE VEHICLE IS TRANSFERRED, THE RED-HANDGRIP KEY(AS WELL AS THE OTHER KEYS) AND THE "CODE CARD" MUST ALSO BETRANSFERRED TO THE NEW OWNER.

Programming the immobilizer system

Below is described the procedure to follow for programming thePIAGGIO IMMOBIL-IZER system and/or for storing other key codes. The programming procedure shouldbe carried out with the engine stop switch set to RUN.

Procedure start - red key

Insert the red-handgrip key in the switch key (in "OFF" position) and turn it to "ON".After 1 - 3 seconds, turn the key to "OFF" again and pull it out.

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Intermediate step - black key


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Intermediate step black key

After pulling out the red key, insert the black key within 10 seconds and promptly turnit to ON. After 1-3 seconds, turn the key to "OFF" again and pull it out. In this way,a maximum of 7 black keys can be programmed by repeating the above procedurekeeping the indicated times.

Final step - red key

After pulling out the last black key, insert the red key again and turn it to "ON" (thisoperation should be performed within 10 seconds of pulling out the previous key).Leave it in this position for 1 to 3 seconds and return it to the OFF position.

Proper programming check

Insert the red key disabling the transponder (i.e., tilt the key cap by 90) and turn thekey to "ON". Perform the engine start-up operation. Ensure that the engine does notstart. Insert the black key and repeat the start-up operation. Check that engine starts.

WARNING

SHOULD THE ENGINE START WITH THE RED KEY (WITH TRANSPONDER OFF),OR IN THE EVENT OF WRONG OPERATION DURING PROGRAMMING, REPEATTHE PROCEDURE FROM THE BEGINNING.

01_18

Saddle opening remote control (01_18, 01_19)

The scooter is fitted with a remote control to open the saddle. This remote control issupplied together with the keys and it has been programmed to control the openingdevice control unit at the manufacturing stage. If the remote control is lost, a new onecan be requested and programmed at anyAuthorised Serv ice Cen tre. The remote

control is powered by inner batteries that get discharged after extended used; If thegreen LED turns on when the button is pressed, the remote control is working properly.You may need to replace the batteries if the remote control fails or if its range ofoperation is reduced. To separate the two halves of the remote control, insert the bladeof a plain slot screwdriver at one point on the edge and slide it all around. When theremote control is open, remove the two batteries from the contact terminal. Install thetwo new CR1616 3V batteries with the positive pole facing the contact terminal.

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Reassemble the remote control by pressing the two clip-on halves gently with your


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01_19

Reassemble the remote control by pressing the two clip on halves gently with yourfingers.

To open the saddle without the remote control, follow the procedure described in theEmergency Saddle Opening section.

Remote control programming

Follow these steps to program the remote controls:1. Insert the remote control key to be programmed in the steering lock key block.

2. Turn the key to ON, press the button on the remote control, release the button,turn the key back to OFF from the ON position, all within 4 seconds.

3 Wait 1 to 8 seconds.

4. Repeat steps 2 and 3 for 4 times without removing the key.

The control unit confirms the programming has been successfully executed by open-ing the saddle.

WARNING

TO STORE THE OTHER REMOTE CONTROLS TO MEMORY, (MAXIMUM 8), YOUNEED TO REPEAT THE WHOLE PROCEDURE AGAIN. FAILURE TO CARRY OUTTHESE OPERATIONS WITHIN THE INDICATED TIMES WILL RESULT IN THEAUTOMATIC CANCELLATION OF THE PROCESS FOR PROGRAMMING THEREMOTE-CONTROLLED KEYS.

WARNING

AVOID PRESSING THE REMOTE CONTROL BUTTON MORE THAN ONCE WHENFAR AWAY FROM THE SCOOTER. THE SYNCHRONISM BETWEEN THE RE-MOTE CONTROL AND THE RECEIVER CAN BE IMPAIRED. SHOULD THIS BETHE CASE, REPEAT THE PROGRAMMING PROCEDURE. DO NOT KEEP THE

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REMOTE CONTROL IN PLACES WITH TEMPERATURES EXCEEDING 60 C THEBATTERY WILL RUN DOWN TOO QUICKLY.

WARNING

TO AVOID BATTERY DISCHARGE, THE SADDLE OPENING REMOTE CONTROLRADIO RECEIVER DEACTIVATES 7 DAYS AFTER THE LAST TIME THE VEHICLEWAS SHUT OFF.

JUST TURN THE KEY TO ON TO REACTIVATE THE RECEIVER.

01_20

Power suppl y socket (01_20)

There is a plug socket D inside the glove-box.

The plug socket may be used for external consumers (mobile phone, inspection light,etc.).

CAUTION

PROLONGED USE OF THE PLUG SOCKET MAY RESULT IN PARTIAL DIS-CHARGE OF THE BATTERY

Electric characteristic

Plug socket

12 V - 180 W MAX

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The saddle (01_21, 01_22, 01_23) 1


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01_21

01_22

01_23

( _ _ _ )

The saddle is supplied with a protection cover which may be used in case of rain.

Lift the saddle and extract the cover from its housing, then extend it over the wholelength of the saddle, starting from the front-end; do not over stretch the cover to avoidtearing the material; close the saddle.

CAUTION

DO NOT USE THE VEHICLE WITHOUT THE PROTECTION COVER.

Opening the saddle to access the helmet compartment byremote control

The saddle can be opened with the remote control.

CAUTION

OBJECTS INAPPROPRIATELY PLACED INSIDE THE HELMET COMPARTMENTMAY DEFORM THE SADDLE AND PREVENT THE COURTESY LIGHT FROMTURNING OFF, WHICH MAY RESULT IN BATTERY DISCHARGE.

WARNING

THE REMOTE CONTROL OPERATES WITHIN A DISTANCE OF ABOUT 3/5 ME-TRES WITH FULLY CHARGED BATTERIES. WHEN YOU ARE NEAR THESCOOTER, HANDLE THE REMOTE CONTROL CAREFULLY SO AS TO AVOIDUNINTENTIONAL OPENING OF THE SADDLE. REFER TO THE OPENING THESADDLE WITH REMOTE CONTROL SECTION TO REPLACE BATTERIES.

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N.B.


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01_24

01_25

PAY SPECIAL ATTENTION WHEN PLACING OBJECTS ON THE SADDLE AS THEAUTOMATIC OPENING OF THE SADDLE CAN CAUSE THEM TO FALL.

Opening the saddle to access the helmet compartment in anemergency (01_24, 01_25)

With the key in position OFF or ON it is possible to open the cover of the fueltank filler neck.

Move the lever A to open the rear compartment of the vehicle.

To open the saddle, it is necessary to press the metallic lever of the seat lock manuallytowards the left of the vehicle (according to riding direction). To carry out this operationyou have to reach the inside of the glove-box after having opened the rear cover.

WARNING

OBJECTS INAPPROPRIATELY PLACED INSIDE THE HELMET COMPARTMENTMAY DEFORM THE SADDLE AND PREVENT THE COURTESY LIGHT FROMTURNING OFF, WHICH MAY RESULT IN BATTERY DISCHARGE.

01_26

Identif ication (01_26, 01_27)

Identification registration numbers are made up of a prefix and a number stamped onthe chassis and on the engine. These numbers must always be quoted when orderingspare parts. We recommend checking that the chassis registration number stampedon the vehicle corresponds with that on the vehicle documentation.

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CAUTION 1


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01_27

BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERSCAN LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE,ETC.).

Chassis numberTo read the chassis number, remove the lid A in the helmet compartment.

Engine number

The engine number B is stamped near the rear left shock absorber lower support.

01_28

Rear top box opening button (01_28, 01_29)

If the key is in position ON or the engine is running, it is possible to open the rearcase cover electrically by pressing the button Q.

Should the electrical opening fail, please use lever "B", located underneath the fueltank filler flap.

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01_29

01_30

Bag cl ip (01_30)

To use the retractile bag hook B mounted on the knee-guard panel, pull it slightlytowards the back part of the vehicle.

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XEVO 250ie

Chap. 02Use

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Checks


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Before using the vehicle, check:

1. There is enough fuel in the fuel tank.

2. The correct fluid level for front and rear brakes.

3. That tyres are properly inflated.

4. The correct functioning of tail lights, headlamp, turn indicators, stop light and license

plate light.5. The correct functioning of front and rear brakes.

6. The oil level in the gearcase.

7. The engine oil level.

8. The coolant level.

02_01

Refuelling (02_01)

Reach the fuel tank and unscrew the cap A.

Use premium unleaded petrol, with minimum octane rating of 95.

A specific gauge on the instrument panel indicates the fuel level.

WARNING

SWITCH OFF THE ENGINE BEFORE REFUELLING WITH PETROL.

PETROL IS HIGHLY INFLAMMABLE.

DO NOT SMOKE AND KEEP OPEN FLAMES AT A DISTANCE:FIRE HAZARD.

DO NOT INHALE FUEL FUMES.

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DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR2


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ANY PLASTIC PARTS.

CAUTION

PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK.

CAUTION

DO NOT USE THE VEHICLE TO THE COMPLETE EXHAUSTION OF THE FUEL;IN THE EVENT THAT THIS SHOULD OCCUR, DO NOT ATTEMPT TO START THEENGINE. TURN THE KEY SWITCH TO OFF AND TOP-UP THE TANK AS SOONAS POSSIBLE. FAILURE TO FOLLOW THESE GUIDELINES COULD DAMAGETHE FUEL PUMP AND/OR THE CATALYTIC CONVERTER.

Characteristic

Fuel tank (reserve)

~12 l (~2.5 l)

02_02

Tyre pressure (02_02)

Check the tyre pressure and wear periodically (roughly every 500 km). Tyres featurewear indicators; replace tyres as soon as these indicators become visible on the tyre

tread. Also check that the tyres do not show signs of splitting at the side or irregulartread wear; if this occurs, go to an authorised workshop or at least to a workshopequipped to perform the replacement.

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CAUTION


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TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR-RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID-ING DANGEROUS.

TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR L IMITS

SET FORTH BY LAW.Characteristic

Front tyre pressure (with passenger)

2.3 bar (-)

Rear tyre pressure (with passenger)

2.6 bar (-)

02_03

Shock absorbers adjustment (02_03, 02_04)The preloading of the springs can be adjusted to 4 positions using the ring nut locatedin the lower part of the shock absorbers and the specific spanner supplied.

Position 1: minimum preload: driver only

Position 2 medium preloading: driver only

Position 3 medium preloading: rider and passenger

Position 4: maximum preloading: driver, passenger, and luggage.

In order to carry out this operation you will need to use the specific spanner in the kit.Spring preloading increases by turning the ring nut towards A, but decreases if thering nut is turned towards B.

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CAUTION 2U


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02_04

RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SETFOR THE RIDER AND POSSIBLE PASSENGER, COULD REDUCE THE COM-FORT OF THE RIDE AND THE PRECISION OF THE STEERING.

WARNING

WE RECOMMEND WEARING GLOVES WHILE CARRYING OUT THIS OPERA-TION IN ORDER TO AVOID INJURIES.

WARNING

WE STRONGLY RECOMMEND NOT TO ADJUST BOTH SHOCK ABSORBERSWITH DIFFERENT PRELOADING

Running in

DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITSMAX. SPEED. AVOID OPENING THE THROTTLE GRIP COMPLETELY OR KEEP-ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THEFIRST 1000 KM INCREASE SPEED PROGRESSIVELY, IF POSSIBLE, UNTIL THEMAXIMUM PERFORMANCE IS OBTAINED.

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CAUTION


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IN ORDER TO AVOID DAMAGING THE VEHICLE, PLEASE COMPLY WITH THERULES LISTED ABOVE.

Running in

WARNING

DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITSMAXIMUM SPEED. AVOID TWISTING THE THROTTLE GRIP FULLY OR KEEP-ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THEFIRST 1000 KM, GRADUALLY INCREASE SPEED UNTIL REACHING THE MAX-IMUM PERFORMANCE.

02_05

Starting up the engine (02_05, 02_06, 02_07)

The vehicle is supplied with an ignition cut-off system, activated by the emergencycut-off switch. The engine cannot be started if the ignition cut-off switch is in the OFFposition

A running engine automatically switches off when the ignition cut-off switch is set toOFF.

The vehicle is equipped with automatic transmission with direct drive, so that startingis effected by turning the throttle grip to idle speed; to start-off from stationary position,

progressively twist the throttle grip. The vehicle is equipped with an electrical fuelpump that switches on automatically as soon as the engine is started.

In order to start up the vehicle:

1. Rest the vehicle on its centre-stand, ensuring the rear wheel is not touching theground.

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2. Keep the throttle grip O completely untwisted.

3 Insert the ke into the ignition s itch A and turn it onto the ON position

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02_06

02_07

3. Insert the key into the ignition switch A and turn it onto the ON position.

4. Make sure that the M switch is set to the RUN position.

5. Pull either the front N or rear F brake lever, then press the start-up buttonP.

WARNING

THE AUTOMATIC TRANSMISSION MAKES THE REAR WHEEL TURN EVENWHEN THE THROTTLE IS SLIGHTLY TWISTED. RELEASE THE BRAKE CARE-FULLY AFTER STARTING, AND THEN ACCELERATE GRADUALLY.

CAUTION

DO NOT START-UP THE ENGINE IN CLOSED AREAS BECAUSE EXHAUSTGASES ARE TOXIC.

CAUTION

DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CANREACH, ALWAYS TAKE CARE, WHEN PARKING THE SCOOTER, THAT THEEXHAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS,TO AVOID SERIOUS BURNS.

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CAUTION


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DO NOT SWITCH OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UN-BURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN,CAUSING IT TO OVERHEAT AND POSSIBLY DESTROYING IT.

Precautions

WARNING

NEVER STRESS THE ENGINE AT LOW TEMPERATURES IN ORDER TO AVOIDPOSSIBLE DAMAGE. BE CAREFUL NEVER TO EXCEED THE MAXIMUM SPEEDWHILE RUNNING DOWNHILL, IN ORDER TO AVOID DAMAGING THE ENGINE.IN ANY CASE, IN ORDER TO PRESERVE THE ENGINE FROM PROLONGED EX-CESSIVE REVOLUTIONS, THE REVOLUTION LIMITER WILL BE ACTIVATED IF

THE ENGINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD. DO NOT AC-TIVATE THE REVOLUTION LIMITER RECURRENTLY SO AS TO AVOID DAM-AGING THE CATALYTIC CONVERTER.

WARNING

AFTER A LONG DISTANCE COVERED AT THE MAXIMUM SPEED, DO NOT STOPTHE ENGINE IMMEDIATELY, BUT LET IT RUN AT IDLE FOR A FEW SECONDS.

Difficult start up

In the rare case of flooding the engine, to facilitate start-up, it is possible to try to putthe vehicle into action with the gas hand grip partially or completely open. It is howevernecessary, once the engine is started, to take your vehicle to anAuthor ised Servi ce

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Centre to determine the cause of this problem and to re-establish the vehicle properfunctioning.

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02_08

Stopping the engine (02_08)

Fully untwist the throttle grip, then rotate the key in the switch A to KEYOFF (extractable key).

CAUTION

DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CANREACH, ALWAYS TAKE CARE, WHEN PARKING THE SCOOTER, THAT THEEXHAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS,TO AVOID SERIOUS BURNS.

CAUTION

DO NOT SWITCH OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UN-BURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN,CAUSING IT TO OVERHEAT AND POSSIBLY DESTROYING IT.

WARNING

TO START AFTER A LONG STATIONARY PERIOD, OR IN SEVERE WEATHER

CONDITIONS, FULLY TWIST THE THROTTLE 23 TIMES BEFORE PRESSINGTHE STARTER BUTTON.

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anello antifurto (02_09)

TheD ring on the right side of the vehicle is used to fasten the vehicle to an object


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02_09

The D ring on the right side of the vehicle is used to fasten the vehicle to an objectusing a scooter chain. Do not use the ring for other purposes.

WARNING

THIS ACCESSORY IS NOT A THEFT PREVENTION GUARANTEE, IT IS ONLY A

DETERRENT.

02_10

Stand (02_10)

CENTRE STAND

With your foot push the projection of the centre stand F while lifting the vehiclebackwards, holding onto the side handles.

SIDEPush the projection of the stand L with your foot; maintain the stand fully extractedwhile simultaneously leaning the scooter onto it.

CAUTION

THE SIDE STAND HAS A SAFETY MECHANISM THAT ALLOWS IT TO RETRACTAS SOON AS THE VEHICLE IS BROUGHT BACK TO A VERTICAL POSITION.

Automat ic transmiss ion

To ensure simple, pleasurable riding, the vehicle is equipped with automatic trans-mission with regulator and centrifugal clutch. The system is designed to provide the

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best performance (acceleration and consumption) while riding on both flat roads anduphill.

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If you have to stop on an uphill slope (traffic lights, traffic jam, etc.) use only the braketo keep the vehicle still, leaving the engine running at idle speed. Using theengine to keep the vehicle still can cause the clutch to overheat, due to thefriction of the clutch mechanism itself against the clutch bell.

It is therefore recommended to avoid conditions of prolonged clutch slippage (otherthan those previously indicated) like driving uphill fully laden on steep slopes or startingoff with driver and passenger at slopes with steepness greater than 25%.

Observe the following precautions if the clutch overheats:

1. Do not continue riding in such conditions.

2. Let the clutch cool down with the engine at idle speed for a few minutes.

Safe driving

Some simple tips are provided below that will enable you to use your vehicle on a dailybasis in greater safety and peace of mind. Your skill and your mechanical knowledge

are the basis of safe riding. We recommend trying out the vehicle in traffic - free zones,in order to acquire a good knowledge of the vehicle it self.

1. Before riding off, remember to put on your helmet and fasten it correctly.

2.Reduce speed on rough roads and drive with care.

3. After riding on a long stretch of wet road without using the brakes, braking can bepoor at the beginning. Given these conditions, it is a good idea to operate the brakesfrom time to time.

4. Do not brake hard on wet, dirt or slippery road surfaces.

5. Avoid riding off by mounting the scooter when resting on the support. In any case,the rear wheel should not be turning when in comes into contact with the ground, inorder to avoid abrupt departures.

6. When riding along roads covered by sand, mud, snow mixed with salt, etc. werecommend cleaning the brake disc frequently with a non-corrosive detergent in order

37

se

to prevent corrosive particles from building up in the holes, which may cause earlybrake pad wear.


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CAUTION

ALWAYS RIDE WITHIN YOUR LIMITS RIDING UNDER THE INFLUENCE OF AL-COHOL OR OTHER DRUGS AND CERTAIN MEDICATIONS IS EXTREMELY DAN-GEROUS.

CAUTION

IN ORDER TO PREVENT ANY ACCIDENTS RIDE VERY CAREFULLY AFTERADDING ACCESSORIES AND WHILE CARRYING LUGGAGE. ADDING ACCES-SORIES AND LUGGAGE CAN REDUCE THE VEHICLE'S STABILITY, PERFORM-ANCE AND SAFETY DURING USE.

WARNING

NEVER RIDE THE SCOOTER EQUIPPED WITH ACCESSORIES (TOP BOX AND/OR WINDSHIELD) AT A SPEED HIGHER THAN 100 km/h.

THE SCOOTER CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES-SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW.

IF THERE SHOULD BE NOT-PIAGGIO ACCESSORIES INSTALLED, OR AN AB-NORMAL LOAD, OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON-

DITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULDBE REDUCED FURTHER.

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2Use


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40

2Use


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XEVO 250ie

Chap. 03Maintenance

41

Engine oil level

In 4T engines, engine oil is used to lubricate the distribution elements, main bearings


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03_01

03_02

03_03

and thermal group.An insuff ic ient quant ity o f oi l can cause serious damage tothe engine itself. In all four-stroke engines, a loss of efficiency in oil performance andconsumption should be considered normal. Consumption can particularly reflect theconditions of use (i.e. when driving at "full acceleration" all the time, oil consumptionincreases). The replacement frequencies provided for by the maintenance programmeare defined, depending on the total contents of oil in the engine and average con-sumption measured following standardised methods. In order to prevent any prob-

lems, we recommend checking oil level more frequently than indicated in theScheduled Maintenance table or before setting o ff on long jour neys. The vehicleis, however, equipped with an oil pressure warning light on the instr ument pan-el.

Engine oil level check (03_01, 03_02)

Every time the vehicle is used, visually inspect the level of the engine oil when theengine is cold (aftercompletely unscrewing the oil cap/dipstick). The oil level shouldbe somewhere between the MAX and MIN reference marks on the dipstick A; duringthe oil check, the vehicle must be resting on its centre stand on an even, horizontal

surface.

If the check is carried out after the vehicle has been used, and therefore with a hotengine, the level line will be lower; in order to carry out a correct check, wait at least10 minutes after the engine has been stopped so as to get the correct level.

Engine oil top-up

Always check oil level before topping-up and add oil without exceeding the MAXlevel. Getting an oil level between the MIN and MAX levels requires ~200 cm of oil.Take your vehicle to anAuthor ised Service Centre to have the engine oil checked

and if necessary, topped-up as indicated in the scheduled maintenance table.

Warning light (insufficient oil pressure)

The vehicle is equipped with a warning light that lights up when the key is turned tothe ON. However, this light should switch off once the engine has been started. Ifthe light comes on while braking, at idle speed or while turning a corner, it is

42

3Maintenance

necessary to check the oil level and top it up if required. If after having topped-up the oil, the warning light still comes on while braking, at idle speed or whileturni ng a corner, it will be necessary to take your vehicle to an Authorised Serv-

3Ma


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ice Centre.

Engine oil change (03_03)

Have oil changed and the cartridge filter C replaced as indicated in the scheduledmaintenance table at anAuthor ised Service Centre. The engine should be emptiedby draining the oil from the drainage plug B of the gauze filter on the flywheel side.

In order to facilitate the oil drainage, loosen the cap/dipstick. Since a certain quantityof oil still remains in the circuit, filling must be done with approx. 950 1000 cm of oilthrough the cap A. Then start up the engine, leave it running for a few minutes andshut it off: after five minutes, check the level and if necessary, top-up without ex-ceeding the MAX. level. The cartridge filter must be replaced at every oil change.For top-ups and changes, use new oil of the recommended type.

WARNING

RUNNING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH INADE-QUATE LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVINGPARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE.

WARNING

EXCESSIVE OIL LEVEL AT TOP-UPS CAN LEAD TO SCALE FORMATION ANDVEHICLE MALFUNCTIONING.

CAUTION

USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT. FOROIL REPLACEMENT, CONTACT AN AUTHORISED PIAGGIO SERVICE CENTRE,

43

intenance

AS THEY ARE EQUIPPED TO DISPOSE OF SPENT OILS IN AN ENVIRONMEN-TALLY FRIENDLY AND LEGAL WAY.


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CAUTION

USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFEOF THE ENGINE.

Recommended products

AGIP CITY HI TEC 4T

Engine oil

SAE 5W-40, API SL, ACEA A3, JASO MA Synthetic oil

03_04

Hub o il level (03_04, 03_05)

Check the oil in the rear hub.

To check the rear hub oil level, proceed as follows:

1) Park the scooter on level ground and place it on the centre stand.

2) Unscrew the dipstick "A", dry it with a clean rag and then reinsert it, screwing ittightly into place;

3) Remove the dipstick and check that the oil level is above the first notch from thebottom.

4) Screw the dipstick back in, checking that it is locked in place.

N.B.THE REFERENCE MARKS ON THE HUB OIL LEVEL DIPSTICK, EXCEPT FORTHE ONE INDICATING THE "MAX" LEVEL, REFER TO OTHER MODELS BY THEMANUFACTURER AND HAVE NO SPECIFIC FUNCTION FOR THIS MODEL.

44

3Maintenance

CAUTION 3Mai


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03_05

RIDING THE VEHICLE WITH INSUFFICIENT HUB LUBRICATION OR WITH CON-TAMINATED OR IMPROPER LUBRICANTS ACCELERATES THE WEAR ANDTEAR OF THE MOVING PARTS AND CAN CAUSE SERIOUS DAMAGE.

CAUTION

USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT. FOROIL REPLACEMENT, CONTACT AN AUTHORISED SERVICE CENTRE, WHICHIS EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIEND-LY AND LEGAL WAY.

CAUTION

UPON REPLACING HUB OIL, AVOID THE OIL COMING INTO CONTACT WITHTHE REAR BRAKE DISC.


AGIP ROTRA 80W-90

Rear hub oil

SAE 80W/90 Oil that exceeds the requirements of API GL3 specifications

Characteristic

Transmission oil

250 cm

45

ntenance

Verificare che vi sia olio nel mozzo posteriore. Per il controllo del livello olio mozzo,operare nel modo seguente:

il i l i i i l l ll


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1. Portare il veicolo su un terreno piano e posizionarlo sul cavalletto.

2. Svitare l'asta olio mozzo A, asciugarla con un panno pulito e reinserirla, avvi-tandola completamente.

3. Estrarre l'asta e controllare che il livello dell'olio sfiori appena la tacca indicata dallafreccia in figura, questo il livello corretto e deve rimanere costante nel tempo.

4. Riavvitare l'asta verificandone il corretto bloccaggio.

N.B.

The notches on the hub oil level dipstick, except for the one indicating the"MAX" level, refer to other models by the manufacturer and have no specificfunction for this model.

CAUTION

RIDING THE VEHICLE WITH INSUFFICIENT HUB LUBRICATION OR WITH CON-TAMINATED OR IMPROPER LUBRICANTS ACCELERATES THE WEAR ANDTEAR OF THE MOVING PARTS AND CAN CAUSE SERIOUS DAMAGE.

CAUTION

USED OIL CAN HARM THE ENVIRONMENT. COLLECTION AND DISPOSALSHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENT REGULATIONS.

CAUTION

AN EXCESSIVE QUANTITY OF OIL CAN LEAD TO LEAKAGE, WHICH MAYCAUSE THE ENGINE AND THE WHEEL TO GET DIRTY.

46

3Maintenance

CAUTION 3Main


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WHEN REPLACING THE HUB OIL DO NOT LET THE OIL COME INTO CONTACTWITH THE REAR BRAKE DISC.

CAUTION

FOR OIL REPLACEMENT, CONTACT ANY AUTHORISED SERVICE CENTRE ASTHEY ARE EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLYFRIENDLY AND LEGAL WAY.

Characteristic

Rear hub o il

250 cc

03_06

Tyres (03_06)

Check tyre pressure frequently. Tyres feature wear indicators; replace tyres as soonas these indicators become visible on the tyre tread. Also check that the tyres do notshow signs of splitting at the side or irregular tread wear; if this occurs, go to an au-thorised workshop or at least to a workshop equipped to perform the replacement.

CAUTION

TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR-RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID-ING DANGEROUS.

47

ntenance

TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR L IMITSSET FORTH BY LAW.

Ch t i ti


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Characteristic

Front tyre pressure (with passenger)

2.3 bar (-)

Rear tyre pressure (with passenger)

2.6 bar (-)

03_07

03_08

Spark plug dismantlement (03_07, 03_08)

Proceed as follows:

1. Remove the access cover over the spark plug on the right-hand side of the scooterand reach into the spark plug with your hand;

2. Disconnect spark plug HV wire cap A ;

3. Unscrew the spark plug using the spark plug wrench supplied;4. When refitting, place the spark plug into the hole at the required angle and tightenby hand until it is finger tight;

5. Use the wrench only for final tightening of the spark plug;

6. Place hood "A" fully over the spark plug.

N.B.

THE USE OF SPARK PLUGS OTHER THAN THE INDICATED TYPE OR OFSHIELDLESS SPARK PLUG CAPS CAN CAUSE ELECTRICAL SYSTEM FAIL-

URES.

48

3Maintenance

WARNING 3Main


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SPARK PLUGS MUST BE REMOVED WHEN THE ENGINE IS COLD. CHECK THESPARK PLUG AS INDICATED IN THE SCHEDULED MAINTENANCE TABLE. US-ING NON-COMPLYING ELECTRONIC CENTRAL UNITS AND ELECTRONIC IG-NITIONS OR SPARK PLUGS OTHER THAN THOSE PRESCRIBED MAYSERIOUSLY DAMAGE THE ENGINE. IF THE SPARK PLUG IS REMOVED AFTERA FLOODED ENGINE (EXCESSIVE FUEL EXPULSION IN THE SAFE RIDINGSECTION), KEEP THE TUBE CONNECTED TO THE SPARK PLUG AND THELATTER IN CONTACT WITH A GROUND POINT FAR FROM THE SPARK PLUGHOLE ITSELF IN ORDER TO AVOID THE EXPELLED FUEL FROM CATCHINGFIRE.

Characteristic

Spark plug

CHAMPION RG 4 PHP

Electrode gap

0.7-0.8 mm

03_09

Removing the air fil ter (03_09, 03_10)

Proceed as follows:

1. From the inside of the rear wheel housing, undo the two knob screws A.

2. Undo the six screws B.

3. Remove the air filter cover C.

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ntenance


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03_10

Ai r f il ter cleaning

1. Wash the sponge with water and neutral soap.

2. Dry it with a clean cloth and small blasts of compressed air.

3. Impregnate the sponge with a mixture of 50% petrol and 50% specified oil.

4. Gently squeeze the filter element, let it drip and then refit it.

CAUTION

IF THE VEHICLE IS USED ON DUSTY ROADS IT IS NECESSARY TO CARRY OUTMAINTENANCE CONTROLS OF THE AIR FILTER TO AVOID DAMAGING THEENGINE.


AGIP FILTER OIL

Oil for air filter sponge

Mineral oil with specific additives for increased adhesiveness

50

3Maintenance

Cooling fluid level (03_11, 03_12, 03_13, 03_14)

The engine cooling system operates by forcing circulation of fluid. The cooling circuitcontains about 2 litres of coolant consisting of a mixture of 50% de-ionised water and

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03_11

03_12

03_13

glycol ethylene-based antifreeze solution with corrosion inhibitors. Recommendedcoolant: supplied with the vehicle, already mixed and ready for use. For proper func-tioning of the engine, the coolant temperature must be between the 4th and 7th litsegment, as indicated by the instrument D on the digital instrument panel. Whenthe 9th segment lights up, the icon and all the segments start flashing; stop the engine,let it cool down and check the fluid level; if the level is OK, contact an Aut horised

Service Centre.Check coolant when the engine is cold as indicated in the scheduled maintenancetable.

a) Rest the vehicle in vertical position on the stand and remove the screw of the ex-pansion tank cap shown in the photo

b) Remove the expansion tank cover "A", turning in anticlockwise direction.

c) Look inside the expansion tank; the fluid level must always be between the min andthe max level

d) If the coolant level is near the minimum mark, top up when the engine is cold.If it is necessary to top up the coolant frequently, or if the expansion tank is completelydry, you should look for the cause in the cooling system. It is therefore essential tohave the cooling system checked at anAuthor ised Service Centre. Replace coolantas indicated in the scheduled maintenance table. Take your vehicle to anAut horisedService Centre for this operation.

CAUTION

THE RECOMMENDED COOLANT MUST BE USED FOR TOP-UPS TO AVOIDDAMAGING THE ENGINE.

N.B.

SHOULD THE 9th SEGMENT OF THE COOLANT TEMPERATURE INDICATORCOME ON DURING A NON-DEMANDING RIDE, SHUT OFF THE ENGINE AND LET

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tenance


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Checking the brake oil level (03_15)

The front and rear brake fluid reservoirs are both positioned on the handlebars. Pro-ceed as follows:

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03_15

03_16

03_17

1. Place the scooter on its centre stand and make sure the handlebar is centred;

2. Check the fluid through the specific sight glass C.

A certain lowering of the level is caused by wear on the pads. Should the level appearto be below the minimum mark, please contact an Author ised Servi ce Centr e o rDealerin order to have braking system thoroughly checked.

Braking system fluid top up (03_16, 03_17)

Proceed as follows:Loosen the screw A and lift the plastic cover B in order to access the fuel tankcap below. Loosen the two fixing screws C and remove tank cover D. Top-up thebrake fluid level using only the prescribed brake fluid and without exceeding the max-imum level.

This procedure applies to the rear brake pump top-up operation; follow the same pro-cedure for the front brake pump.

Under normal climatic conditions, replace fluid as indicated in the scheduled mainte-nance tables.

This operation must be carried out by trained technicians; take your scooter to anauthorised Service Centre or Dealer.

WARNING

ONLY USE DOT 4 CLASS BRAKE FLUIDS. COOLING SYSTEM FLUIDS AREHIGHLY CORROSIVE. MAKE SURE THAT IT DOES NOT COME INTO CONTACTWITH THE PAINTWORK

.

53

tenance

CAUTION


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AVOID CONTACT OF BRAKE FLUID WITH EYES, SKIN, AND CLOTHING. INCASE OF CONTACT, RINSE WITH WATER. THE BRAKING CIRCUIT FLUID ISHYGROSCOPIC, THAT IS, IT ABSORBS HUMIDITY FROM THE SURROUNDINGAIR. IF THE HUMIDITY IN THE BRAKING FLUID EXCEEDS A CERTAIN VALUE,IT WILL LEAD TO INEFFICIENT BRAKING. NEVER USE BRAKING FLUID KEPTIN CONTAINERS THAT HAVE ALREADY BEEN OPENED, OR PARTIALLY USED.


AGIP BRAKE 4

Brake fluid

FMVSS DOT 4 Synthetic fluid

03_18

Battery (03_18)

To access the battery, proceed as follows:

1. Place the scooter on its centre stand;

2. Open the saddle, following the previously described procedure;

3. Remove the two fasteners "A" and the cover "B".

The battery is the electrical device that requires the most frequent inspections anddiligent maintenance. The main points of maintenance to be observed are as follows:

CAUTION

IN ORDER TO AVOID DAMAGING THE ELECTRICAL SYSTEM, NEVER DISCON-NECT THE WIRING WHILE THE ENGINE IS RUNNING. DO NOT TIP THE SCOOT-ER TOO MUCH IN ORDER TO AVOID DANGEROUS LEAKAGE OF BATTERYELECTROLYTE

54

3Maintenance

.

Use of a new battery (03_19)

3Mainte


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03_19

Make sure that the terminals are connected correctly.

CAUTION

DO NOT REVERSE THE POLARITY: RISK OF SHORT CIRCUIT AND DAMAGETO THE ELECTRICAL SYSTEM.

WARNING

SPENT BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTIONAND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENTREGULATIONS.

03_20

Long periods of inactivity (03_20)

Battery performance will decrease if the vehicle is not used for a long time. This is theresult of the natural phenomenon of battery discharging plus residual absorption byvehicle components with constant power consumption. Poor battery performance mayalso be due to environmental conditions and the cleanness of the poles. In order toavoid difficult starts and/or irreversible damage to the battery, follow any of thesesteps:

- At least once a month start the engine and run it slightly above idle speed for 10-15minutes. This keeps all the engine components, as well as the battery, in good workingorder.

55

enance

- Take your vehicle to a garage (as indicated in the "Vehicle not used for extendedperiods" section) to have the battery removed. Have the battery cleaned, charged fullyand stored in a dry, ventilated place. Recharge at least once every two months .

CAUTION


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THE BATTERY MUST BE CHARGED WITH A CURRENT EQUAL TO 1/10 OF THERATED CAPACITY OF THE BATTERY AND FOR NOT LONGER THAN 10 HOURS.CONTACT AN AUTHORISED SERVICE CENTRE TO CARRY OUT THIS OPERA-TION SAFELY. WHEN REFITTING THE BATTERY MAKE SURE THE LEADS ARECORRECTLY CONNECTED TO THE TERMINALS.

03_21

03_22

Fuses (03_21, 03_22, 03_23)

The electrical system is equipped with twelve fuses subdivided into two fuse boxesA and B, located inside the battery compartment, to protect the different systemcircuits.

The chart shows the position and characteristics of the fuses in the vehicle.

CAUTION

BEFORE REPLACING THE BLOWN FUSE, FIND AND SOLVE THE FAILURETHAT CAUSED IT TO BLOW. NEVER TRY TO REPLACE THE FUSE WITH ANYOTHER MATERIAL (E.G., A PIECE OF ELECTRIC WIRE).

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3Maintenance


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- LV socket, electric fan (via relay),wiring for anti-theft device, saddleopening power supply, saddleopening button (live).


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- live power supply to boot openingswitch.

Location:Battery compartment,on vehicle LHS

Fuse No. 4 Capacity: 10 A

Protected circuits: injection loadpower (via relay).

Location:battery compartment, onvehicle LHS.

Fuse No. 5 Capacity: 10 A

Protected circuits: luggage light,headlight (via relay).


Fuse No. 6 Capacity: 7.5A

Protected circuits: MIU controlunit power supply



Protected circuits: instrumentpanel power supply.

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3Maintenance

Location:battery compartment, onvehicle RHS.


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Protected circuits: saddleopening control unit power supply,hazard button, turn indicatorswitch, turn indicator controldevice, hazard warning light relay.



Protected circuits: stop lightpower supply, start-up button,headlamp remote control.



Protected circuits: horn powersupply, instrument panel lightning,tail lights.



Protected circuits: injection loadremote control power supply,immobilizer aerial, MIU controlunit, electric fan remote control.

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nance


Fuse No. 12 Capacity:7.5A


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Protected circuits:wheel turningsensor power supply, instrumentpanel, wiring for antitheft device.


LIGHT BULB TABLE

High-beam light bulb Type: HALOGEN (H7)

Power: 12V - 55W

Quantity: 1

Low-beam bulb Type: HALOGEN (H1)

Power: 12V - 55W

Quantity: 1

Front tail light bulb Type: ALL GLASS

Power: 12V - 5W

Quantity: 2

Instrument panel bulb Type: ALL GLASS

Power: 12V - 2W

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3Maintenance

Quantity: 4

Front turn indicator bulb Type: ALL GLASS

Power: 12V - 10W

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Quantity: 1 RHS +1 LHS

Helmet compartment light bulb Type: CYLINDRIC

Power: 12V - 5W

Quantity: 1

Rear turn indicator bulb Type: ALL GLASS

Power: 12V - 5W

Quantity: 2 RHS +2 LHS

Rear tail light bulb Type: ALL GLASS

Power: 12V - 5W

Quantity: 2

Stop light bulb Type: SPHERICAL

Power: 12V - 10W

Quantity: 2

License plate light bulb Type: ALL GLASS

Power: 12V - 5W

Quantity: 1

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nance

Front light group (03_24, 03_25, 03_26, 03_27, 03_28)

To access the bulbs:

1. Remove the rear-view mirrors.


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03_24

03_25

03_26

2. Loosen the five screws A and remove the headlight cover.

3. Take out the headlight assembly from its housing by removing the two screwsB and the screw C placed inside the front mudguard.

To reassemble, repeat the operation in the reverse order.

To replace the tail light bulbs D, take out the rubber bulb holder and slide off thebulb.

To replace the high beam E and low beam F bulbs, remove the rubber cap, takeout the bulb holder and slide off the light bulb.

WARNING

HIGH AND LOW BEAM LIGHT ARE OF THE HALOGEN TYPE: DO NOT TOUCHWITH YOUR FINGERS TO AVOID DAMAGING THEIR FUNCTION.

Headlight adjus tment (03_29, 03_30)

Proceed as follows:

1. Position the unloaded vehicle, in running order and with the tyres inflated to theprescribed pressure, on a flat surface 10 m away from a half-lit white screen; ensurethat the longitudinal axis of the vehicle is perpendicular to the screen;

2. Turn on the headlight and check that the borderline of the projected light beam

should be lower than 9/10 of the distance from the ground to the centre of the vehicle'sheadlight, and higher than 7/10;

3. If not, adjust the headlight by turning the central screw A placed under thenPiaggio emblem.

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3Maintenance

N.B.

THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE-GARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEAMS. REFER TO THESTATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY WHERE THE ve-hic le IS USED

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03_27

03_28

03_29

hic le IS USED.

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03_30

03_31

03_32

Front direction indicators (03_31, 03_32, 03_33)

To access the light bulb:

1. Remove screw A.

2. Remove the glass B by lifting it as shown by the arrow 1 and then push it asshown by arrow 2.

3. Remove screw C.

4.Remove the orange glass D.

To replace the light bulb, press it slightly and rotate it anticlockwise.

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3Maintenance

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03_33

03_34

03_35

Rear optical unit (03_34, 03_35)

To access the light bulbs open the rear case cover, remove the two fixing screwsA and remove the headlight assembly from its seat.

To replace the tail light bulbs B, take out the rubber bulb holder, hold the light bulband slide it off.

To replace the stop light bulbs C:

Turn the bulb holder anticlockwise and slide it off. Hold the light bulb, press it and turn it anticlockwise.

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ance

Rear turn indicators (03_36)To access the light bulbs, remove the rear light unit, undo the screw A, remove theplastic bulb socket, take out the rubber bulb holder, hold the light bulb and slide it off.


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03_36

03_37

Number plate light (03_37)

To access the light bulb, undo the two screws A, remove the plastic bulb socket,take out the rubber bulb holder, hold the light bulb and slide it off.

03_38

Helmet compartment ligh ting bulb (03_38)

To replace the bulb open the rear glove-box and insert a small plain slot screwdriverin the lateral notch to detach the snap-on glass A, then replace the bulb.

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3Maintenance

Rear-view mirrors (03_39, 03_40, 03_41)To remove the rear-view mirrors:

Lift the rubber bellows. Undo the two screws A and remove the plastic cover. Undo the two screws B

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03_39

03_40

03_41

Undo the two screws B.

Adjustment:

The mirrors can be set to the desired position by adjusting the mirror frame.

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ance

Front and rear disc brakeThe brake disc and pad wear is automatically compensated, therefore it has no effecton the functioning of the front and rear brakes. For this reason it is not necessary toadjust the brakes. An excessively elastic brake lever stroke may indicate the presenceof air in the braking circuit or a failure in the braking system. In this case, mainly due


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to the importance of brakes to guarantee safe riding conditions, the vehicle should betaken to anAuthorised Serv ice Cen tre or Dealer.

CAUTION

THE BRAKING ACTION SHOULD BEGIN AFTER ABOUT 1/3 OF THE BRAKELEVER STROKE.

CAUTION

HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE

CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE. HOWEVER,IN THE EVENT OF NOISES COMING FROM THE FRONT AND/OR REAR BRAKESYSTEM DURING OPERATION, IT IS ADVISABLE TO HAVE THE BRAKE SYS-TEM CHECKED BY A PIAGGIO DEALER OR AUTHORISED SERVICE CENTRE.AFTER REPLACING THE BRAKE PADS, DO NOT USE THE SCOOTER UNTILYOU HAVE OPERATED THE BRAKE LEVER SEVERAL TIMES IN ORDER TOALLOW THE PLUNGERS TO SETTLE AND THE LEVER STROKE TO BE SET TOTHE CORRECT POSITION.

CAUTION

THE PRESENCE OF SAND, MUD, SNOW MIXED WITH SALT, ETC. ON THEROAD, CAN DRASTICALLY REDUCE THE DURATION OF THE BRAKE PADS. IN

68

3Maintenance

ORDER TO AVOID THIS, WE RECOMMEND WASHING THE VEHICLE FRE-QUENTLY WHEN RIDING IN THESE ROAD CONDITIONS.

Puncture

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The vehicle is equipped with tubeless tyres (without inner tube). In the event of apuncture, contrary to the situation with a tyre with inner tube, the tyre deflates moreslowly, resulting in a greater steering safety. In the event of a puncture, it is admissibleto make an emergency repair using an "inflate and repair" spray can. For a final repair,

take your vehicle to anAut horised Service Centre or Dealer. The replacement of atyre involves removing the wheel in question. Take your vehicle to an Aut horisedService Centre or Dealerfor these operations.

CAUTION

TO USE THE "INFLATE AND REPAIR" SPRAY PROPERLY FOLLOW THE IN-STRUCTIONS ON THE PACKAGING.

WARNING

THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED. RIDINGTHE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLYBALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS.

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nce

Periods of inactivity (03_42)We recommend carrying out the following operations:

1. Clean the scooter thoroughly and then cover it with a canvas;

2. With engine off and piston at the bottom dead centre, remove the spark plug, fill


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03_42

g p p p gwith 12 cc oil (larger amounts are dangerous for the engine itself). Operate the starterbutton 1-2 times for roughly 1 second to turn the engine over slowly, then insert thespark plug again;

3. Drain all the fuel from the scooter; spread antirust grease on the unpainted metal

parts; keep the wheels lifted above the ground by resting the chassis on two woodenwedges;

4. As regards the battery, follow the instructions in the "Battery" section.


AGIP CITY HI TEC 4T

Oil to lubricate flexible transmissions (throttle control)

Oil for 4-stroke engines

Cleaning the vehicle

In order to soften the dirt and mud deposited on the painted surfaces, use a low pres-sure jet of water. Once softened, mud and dirt must be removed with a soft spongefor bodywork soaked in lots of water and "shampoo" (2-4% of car shampoo in water).Then rinse abundantly with water, and dry with a shammy cloth. For the outside of theengine, use petroleum, a brush and clean cloths. Petroleum can damage paintwork.Remember that any polishing with silicone wax must always be preceded by washing

CAUTION

DETERGENTS CAN POLLUTE WATER. THE VEHICLE MUST BE WASHED AT AWASH STATION EQUIPPED WITH A SPECIAL WATER PURIFICATION SYSTEM.

70

3Maintenance

CAUTION

PER IL LAVAGGIO DEL MOTORE E DEL VEICOLO SCONSIGLIATO L'UTILIZ-ZO DELL'IDROPULITRICE; NEL CASO CHE NON SIA POSSIBILE EFFETTUARE

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ZO DELL IDROPULITRICE; NEL CASO CHE NON SIA POSSIBILE EFFETTUARETALE OPERAZIONE IN UN ALTRO MODO, NECESSARIO:

USARE SOLAMENTE IL GETTO A VENTAGLIO.

NON AVVICINARE LA LANCIA A MENO DI 2 FT (60 CM).

NON USARE ACQUA A TEMPERATURE SUPERIORI A 100 F (40C).

NON UTILIZZARE IL GETTO AD ALTA PRESSIONE.

NON UTILIZZARE IL LAVAGGIO A VAPORE.

NON INDIRIZZARE IL GETTO DIRETTAMENTE VERSO: IL MOTORE, I CA-BLAGGI ELETTRICI, LE FERITOIE DI RAFFREDDAMENTO DEL COPERCHIOTRASMISSIONE E DEL COPERCHIO CHIOCCIOLA.

CAUTION

NEVER WASH THE SCOOTER IN DIRECT SUNLIGHT, ESPECIALLY IN SUMMERWHEN THE BODYWORK IS STILL HOT AS THE SHAMPOO COULD DAMAGETHE PAINTWORK IF IT DRIES BEFORE BEING RINSED OFF. NEVER USECLOTHS SOAKED IN ALCOHOL, PETROL, DIESEL OIL OR KEROSENE FORCLEANING THE PAINTED OR PLASTIC SURFACES, IN ORDER NOT TO DAM-AGE THE LUSTRE FINISH OR ALTER THE MECHANICAL PROPERTIES. USINGSILICONE-BASED WAX CAN DAMAGE THE PAINTED SURFACES, DEPENDINGON THE VEHICLE COLOUR (SATIN COLOURS). FOR FURTHER INFORMATION

ON THIS MATTER, CONTACT AN AUTHORISED SERVICE CENTRE .

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nce

STARTING FAILURE

Emergency switch in OFF Set the switch back to ON

Fuse blown Replace the blown fuse and havethe vehicle checked by an


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the vehicle checked by anAuthor ised Servi ce Cent re.

IGNITION PROBLEMFaulty spark plug Contact anAuthor ised Servi ce

Centre.

Faulty ignition / injection controlunit.

Contact anAuthor ised Servi ceCentre.

Faulty coil. Due to the presence ofhigh voltage, this check shouldonly be carried out by an expert.


LACK OF COMPRESSION

Loosen spark plug. Screw in the spark plug tightly

Cylinder head loose, piston gasrings worn.


Valve stuck Contact anAuthor ised Servi ceCentre.

72

3Maintenance

HIGH CONSUMPTION AND LOW PERFORMANCE

Air filter blocked or dirty. Clean with water and shampoo andimpregnate with petrol and specificoil (section Removing the airfil )

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filter)

INSUFFICIENT BRAKINGGreasy disc. Worn pads. Faultybraking system. Presence of air inthe front and rear brake circuit.

Contact anAuthor ised Serv iceCentre.

INEFFICIENT SUSPENSIONS

Shock absorber fault, oil leak, endbuffer damaged; shock absorberpreloading incorrectly set


IRREGULAR AUTOMATIC TRANSMISSION

Variator rollers and/or driving beltdamaged


STAND DOES NOT RETURN TO POSITION

Presence of dirt Clean and grease

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3Maintenanc

e


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04_01

76

4Technicald

ata

ENGINE TECHNICAL DATA

Type Single-cylinder, 4-stroke

Cubic capacity 244 cm

B St k 72 60

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Bore x Stroke 72 x 60 mm

Compression ratio 11 0.5 : 1

Engine idle speed 1,700 100 rpm

Timing system 4 valves, single overheadcamshaft, chain-driven.

Valve clearance Inlet: 0.10 mm Outlet: 0.15 mm

MAX. power 16.2 kW at 8,250 rpm

MAX torque 20.2 Nm at 6,500 rpm

Transmission Automatic expandable pulleyvariator with torque server, V belt,dry self-ventilating automaticcentrifugal clutch and transmissionhousing with forced air circulation.

Final reduction Gear reduction unit in oil bath.

Lubrication Engine lubrication with lobe pump(inside crankcase) controlled by achain with double filter: mesh andpaper.

Cooling Forced coolant circulation system.

Start-up Electric

Ignition Electronic inductive dischargeignition, high efficiency, withseparate HV coil.

77

data

Ignition advance /N three-dimensional mapmanaged by control unit

Spark plug CHAMPION RG 4 PHP

Alternative spark plug -

Fuel supply Electronic injection with 32-mm


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Fuel supply Electronic injection with 32-mmthrottle body and electric fuelpump.

Fuel Unleaded petrol (95 RON)

Exhaust muffler Absorption-type exhaust mufflerwith 3-way catalytic converter andlambda probe.

Emission regulations EURO 3

VEHICLE TECHNICAL DATA

Chassis Tubular and sheet steel.

Front suspension Hydraulic telescopic fork with 35mm stem

Rear suspension Two double-acting shockabsorbers, adjustable to fourpositions at preloading.

Front brake 260 disc brake with hydrauliccontrol activated by handlebar rightlever.

Rear brake 240 mm disc brake withhydraulic control activated by thehandlebar left-side lever.

Wheel rim type Light alloy rims.

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4Technicald

ata

Front rim 14'' x 3.50

Rear rim 12'' x 3.00

Front tyre Tubeless 120/70 - 14'' 55P

Rear tyre Tubeless 130/70 12'' 62P

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Front tyre pressure (withpassenger)

2.3 bar (-)

Rear tyre pressure (with

passenger)

2.6 bar (-)

Kerb weight 171 6 kg

Maximum weight allowed 360 kg

Battery 12V-12Ah

CAPACITY

Engine oil 1.3 l

Transmission oil 250 cm

Cooling system fluid ~2 l

Fuel tank (reserve) ~12 l (~2.5 l)

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ata

Kit equipment (04_02)The tools are stored under the saddle in the compartment provided. To open it, releasethe catch shown in the figure.

The tool kit includes:

One box-spanner


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04_02

One twin screwdriver One special key for adjusting rear shock absorbers One plastic clip for removing the fuses

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4Technicald

ata

XEVO 250ie


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Chap. 05Spare parts and

accessories

81

WarningsWARNING

TO PREVENT ACCIDENTS AND TO GUARANTEE PROPER STABILITY, PER-


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FORMANCE AND SAFETY, RIDE THE VEHICLE VERY CAREFULLY WHEN IT ISFITTED WITH ACCESSORIES OR WITH UNUSUAL LOADS.

WARNING

IT IS ALSO RECOMMENDED THAT "ORIGINAL PIAGGIO SPARE PARTS" BEUSED, AS THESE ARE THE ONLY ONES OFFERING YOU THE SAME QUALITYGUARANTEE AS THOSE INITIALLY FITTED ON THE SCOOTER. THE USE OFNON-ORIGINAL SPARE PARTS RENDERS THE WARRANTY VOID.

WARNING

PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES THAT ARE RECOG-NISED AND GUARANTEED FOR USE. IT IS THEREFORE ESSENTIAL, IN ORDERTO CHOOSE AND MOUNT THE ACCESSORIES CORRECTLY, TO CONTACT ANAUTHORISED DEALER OR SERVICE CENTRE. THE USE OF NON-ORIGINALACCESSORIES MAY AFFECT THE STABILITY AND OPERATION OF YOUR VE-HICLE AND REDUCE SAFETY LEVELS WITH POTENTIAL RISKS FOR THERIDER.

82

5Spareparts

andaccessories


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84

5Sparepartsandaccessories

XEVO 250ie


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Chap. 06Programmed

maintenance

85

Scheduled maintenance tableAdequate maintenance is fundamental to ensuring long-lasting, optimum operationand performance of your vehicle.

To this end, a series of checks and maintenance operations (at the owner's expense)have been suggested, which are included in the summary table on the following page.Any minor faults should be reported without delay to anAuthor ised Serv ice Centre

D l without waiting until the next scheduled service to solve it


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or Dealerwithout waiting until the next scheduled service to solve it.

All scheduled maintenance services must be carried out at the specified times, evenif the stated mileage has not yet been reached. Carrying out scheduled services on

time is necessary to ensure your warranty remains valid. For any further informationconcerning Warranty procedures and "Scheduled Maintenance", please refer to the"Warranty Booklet".

EVERY 2 YEARS

Coolant - change

Brake fluid - change

AFTER 1,000 KM

Safety locks - check

Throttle lever - adjustment

Engine oil - change

Electrical system and battery - checkCoolant level - check

Brake fluid level - check

Engine oil - replacement

86

6Programmedmaintenance

Brake pads - check condition and wear

Tyre pressure and wear - check

Vehicle and brake test - road test

Hub oil - change

Steering - Check

6Programmed


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g

AFTER 5,000 KM; 25,000 KM; 35,000 KM; 55,000 KM;65,000 KM

Engine oil - level check/ top-up


AFTER 10,000 KM; 50,000 KM; 70,000 KM

Driven pulley roller casing - Greasing


Driving belt - Check


Air filter - clean

Engine oil - change

Electrical system and battery - check

Coolant level - check



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nance


Sliding block / variable speed rollers - change



Hub oil - check


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Suspensions - check

Steering - Check

AFTER 15,000 KM; 45,000 KM; 75,000 KM

Engine oil - level check/ top-up


AFTER 20,000 KM; 40,000 KM; 80,000 KMDriven pulley roller casing - Greasing

Spark plug - replacement

Driving belt - replacement


Air filter - clean

Engine oil - change

Valve clearance - check



88







6Programmedm


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Hub oil - change

Suspensions - check

Steering - Check

30,000 KM




Driving belt - Check

Air filter - clean

Engine oil - change





Hub oil - check

89

mainte

nance





Suspensions - check


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Steering - Check

60,000 KM


Spark plug - replacement

Driving belt - replacement


Air filter - clean

Engine oil - change

Valve clearance - check





Hub oil - change



90




Suspensions - check

Steering - Check

6Programmedm


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RECOMMENDED PRODUCTS TABLE

Product Description SpecificationsAGIP ROTRA 80W-90 Rear hub oil SAE 80W/90 Oil that exceeds the

requirements of API GL3 specifications

AGIP CITY HI TEC 4T Oil to lubricate flexible transmissions (throttlecontrol)

Oil for 4-stroke engines

AGIP FILTER OIL Oil for air filter sponge Mineral oil with specific additives for increasedadhesiveness

AGIP GP 330 Calcium complex soap-based grease with

NLGI 2; ISO-L-XBCIB2

Grease (brake control levers, throttle grip)

AGIP CITY HI TEC 4T Engine oil SAE 5W-40, API SL, ACEA A3, J ASO MASynthetic oil

AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid

SPECIAL AGIP PERMANENT fluid coolant Monoethylene glycol-based antifreeze fluid,CUNA NC 956-16

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92



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The descriptions and illustrations given in this publication are not binding. While the basic features as described and illustrated in this manual remainunchanged PIAGGIO GILERA reserves the right at any timeand without being required to update this publication beforehand to makeany changes


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unchanged, PIAGGIO - GILERA reserves the right, at any time and without being required to update this publication beforehand, to make any changesto components, parts or accessory supplies, which it considers necessary to improve the product or which are required for manufacturing or constructionreasons.

Not all versions shown in this publication are available in all Countries. The availability of individual versions should be confirmed with the official P iaggio sales network.

"Copyright 2007 - PIAGGIO & C. S.p.A. Pontedera. All rights reserved. Reproduction of this publication in whole or in part is prohibited."

PIAGGIO & C. S.p.A. - After-Sales

V.le Rinaldo Piaggio, 23 - 56025 PONTEDERA (Pi)

Documents

xEvo 250 English