· 2016. 4. 16. · “Survival is not mandatory”- W. Edwards Deming . IMP’s SUSTAINABILITY...

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Pioneering Insulated Metal Panel Technology

INSULATED METAL WALLS AND ROOFS

ENERGY PERFORMANCE STARTS AT THE

THE BUILDING ENVELOPE

Provider Number: K422

Dan Donihoo CSI, CCPR, LEED GA

Credit(s) earned on completion of this course will

be reported to AIA CES for AIA members.

Certificates of Completion for both AIA members

and non-AIA members are available upon request.

This course is registered with AIA CES for

continuing professional education. As such, it does

not include content that may be deemed or

construed to be an approval or endorsement by

the AIA of any material of construction or any

method or manner of handling, using, distributing,

or dealing in any material or product.

INSULATED METAL WALL & ROOF PANELS

Cold Storage Applications

Commercial & Industrial

Architectural

Roof Systems

Fire Resistant Panels

LEARNING OBJECTIVES INSULATED METAL PANELS (IMP’s) • COMMERCIAL AND INDUSTRIAL BUILDINGS

• ARCHITECTURAL PANELS / DESIGN ELEMENT

INSULATED METAL PANELS / CLADDING IMPROVES the ENVELOPE THERMAL PERFORMANCE

• REDUCES HVAC COST / DESIGN / OPERATION

• IMPROVES THERMAL COMFORT

IMP / STANDARDS - TESTING

INSULATED METAL PANELS / LEED • SUSTAINABILITY / DURABILITY

RETROFIT APPLICATIONS

INSULATED METAL PANELS / USE • APPLICATIONS

INTRODUCTION TO IMP’s

SkyVenture - New Hampshire

WHAT ARE INSULATED

METAL PANELS?

BASICS OF INSULATED METAL PANELS

Interior and Exterior: 2 Steel Sheets / G90 galvanized or zinc

coating for sacrificial protection

Steel Construction: Gauge: 26, 24, 22

Insulation Values:

• Polyurethane and Polyisocyanurate Foams

• Panel Thickness / Insulation Values Range

2”, 2½”, 3”, 4”, 5”, or 6”

Panel Width: 30”, 36”, 42” modules

Length: 1 feet to 50 feet

Orientation: Vertical or Horizontal

Exterior / Interior Panel: Several

Profiles and Embossing / Textures.

CAVITY WALL VS. SOLID CORE

INSULATED METAL PANELS

ARCHITECTURAL WALL PANEL / PROFILES

Flat

Ribbed

Flat Striated

Santa Fe

Embossed Texture

PAINT FINISH AND COATINGS

Paint: Prefinished Interior and Exterior Faces

Exterior:

• PVDF (70% Kynar 500 / Hylar 5000)

• Silicone Modified Polyester

Cold Storage Buildings

Interior: • 1.0 mil standard polyester, light color,

White, reflective and easy to maintenance.

Extreme Environments:

Special high build coatings are available on

both interior and exterior faces

Coatings: Exterior / Interior:

Protection from UV, corrosion, humidity, acid

rain, chemicals

Concealed attachments with clips and

fasteners at the side joint of panels

offering a clean high profile appearance

WALL PANEL ATTACHMENT

INSULATED METAL PANELS / ROOF

High-Performance Roofing System

IMP ROOF SYSTEMS

Standing Seam Roof Panel. Insulation Board Water Barrier / Vapor Retarder Liner Panel or Deck

IMP FASTENER DETAIL

BECI

CONSTRUCTION EFFICIENCY

• Rapid Completion

• Lightweight

• Long Spans

BENEFITS

LOWER THE INITIAL CONSTRUCTION COST

FASTER COMPLETETION Lightweight; Quick and Easy to Install

THE HIGHEST INSULATING VALUE PER INCH Lowers Heat / Cooling Cost / Comfort Level

LOWERS LIFE CYCLE COST

DESIGNS VARY ACCORDING TO APPLICATION

Whole Foods

Lincoln Park, IL

It is not necessary to change. “Survival is not mandatory”-

W. Edwards Deming

IMP’s SUSTAINABILITY

Green Construction Product

Reduces the Carbon Footprint

• High Energy Efficiency

ASHRE 90.1 - 2010

• Recycle Materials / Recyclability

• Long Durability / Sustainability

• Lower Life Cycle Cost

Meets or Exceeds the requirements

of industry standards and rating,

certifications and code requirements

for thermal and moisture.

CO2

SOLID CORE VS. CAVITY WALL

Move beyond simply adding

“more insulation”

THERMAL PERFORANCE OF THE

BUILDING ENVELOPE IS RELATED TO THE

CLIMATE CONDITIONS WITHIN THE WALL CAVITY

Six mechanism for heat gain and heat loss

• Thermal Conduction (C-value) (K-value)

• Radiate Heat Gain and Heat Loss (R-value)

• Air Convection (looping)

• Air Infiltration - Ex Filtration Air

• Air & Water Movement by Pressure Difference

• Condensation - MVT / Movement

ASHRAE Correction Factors for Wall Framing

R-13 R-13 R-13 R-13 R-13

ASSEMBLY - TOTAL THERMAL VALUE

R-4 R-4 R-4 R-4

0 0 0 0

ASSEMBLY - TOTAL THERMAL VALUE

R-4

or

less

27 %

ASSEMBLY - TOTAL THERMAL VALUE

FIBERGLASS INSULATION

APPLICATION ISSUES

Gaps, voids, compressed areas and improper fit of the

insulation will result in substantial energy losses.

CSU CSU

IMPACT ON R-VALUE / INSULATION

FROM BAD APPLICATION Source: ASHRAE Building Performance Institute,

Good

No gaps or other

imperfections

Fair

Gaps over 2.5%

of insulated area

- 3/8” space in cavity

Poor

Gaps over 5%

of insulated area

- 3/4” space in cavity

R-15 / 21%

Loss R-11 / 42%

Loss R-4 / 71%

Loss

R-19 INSTALLED R-VALUE

2000 sq. ft. conventional framed buildings

(wood or steel framing) has 1/2 mile of building seams

Air infiltration and Ex-filtration

14

12

10

8

6

4

2

0

0 5 10 15 20 25

Installed

Wall

System

R-Value

(°F x ft.² x

h/BTU)

Air Infiltration effect on

fiberglass insulation

Wind Speed (M.P.H.) *Test data by Homiletics

INSTALLED R-VALUE VS.

PRESSURE DIFFERENCE

COST EFFICIENT: IMP vs. Cavity Wall Construction

BARRIER WALL CONSTRUCTION:

Air, Water Barrier (Secondary) Moisture Vapor Barrier

THERMAL EFFICIENCY: Every Climate Zone 1-8

High Performance Continuous Insulation Barrier

ASHRAE 90.1 – 2004 & 2010

IMP PERFORMANCE AND TESTING

RATINGS: FIRE – FOAM SYSTEMS

FM 4880 • Class A1 Rated Panel

• Flame Spread

• Smoke Developed

ASTM E84 • Surface Burning Characteristics

ASTM E119 • Fire Test of Building Const. Mat.

National Fire Prevention

Association Standards:

• NFPA 259

• NFPA 285

• NFPA 286

Mineral Wool Core

Vertical & Horizontal Application

Melting point of 2150° F

1, 2, & 3 Hour Fire Resistance

NON-COMBUSTIBLE

FIRE RATED SYSTEMS

FIRE RATED WALLS

Indoor Water Park

Niagara Falls View

FM 4881 • Exterior Wall Structural

Performance

ASTM E72 • Strength Test of Panels

for Building Construction

ASTM E330 • Structural Performance

of Exterior Curtain Walls

by Uniform Static Air

Pressure Differences

IMPS PERFORMANCE AND TESTING

RATINGS: STRUCTURAL

IMPS PERFORMANCE AND TESTING

RATINGS: AIR & WATER PENETRATION

ASTM E283

• Air Leakage through

Curtain Walls Under

Pressure Difference

ASTM E331

• Water Penetration of

Exterior Walls by Static

Air Pressure differences

Positive

Pressure

Negative

Pressure

IMPS PERFORMANCE AND TESTING

RATINGS: THERMAL PERFORMANCE

ASTM C518 • Thermal Properties of

Heat Flow

ASTM C1363 • Thermal Performance of

Building Materials and

Envelope Assemblies

POLYURETHANE FOAM CORE: Standard

● Minimum closed cell content: 92% ● Foam density: min. 2.5 lbs / cu. ft ● Compressive strength: 20 psi

● Tensile strength: 30 psi ● Shear strength: 20 psi

R value is 7.5 per inch - Insulation Values up to R 45.

Completed Panel Assembly including side joints according to

ASTM C-1363 at 75 degrees per ASHAE 90.1 requirements

PANEL:

Continuous Thermal Barrier (meeting CI code requirement)

Built in Thermal Breaks

Complete Air, Water, and Vapor Barrier System

IMPS PERFORMANCE AND TESTING

Foamed in the Factory

during manufacturing /

(not laminated)

LEED Lodge at Hope Lake – LEED Silver

SUSTAINABLE SITES

SS Credit 7.2 Heat Island

A. IMP Roof Panels are coated in numerous color choices for

steep-sloped roof and white for low-sloped roof applications meet

or exceed the SRI requirements to claim this point.

Reflective Metal

Roof Surface

MATERIAL RESOURCE • MR Credit 1.1 Building Reuse: Maintain Existing Walls, Floors and Roof (1-3 Points)

• MR Credit 1.2 – Building Reuse: Maintain Interior Non-Structural Elements (1 Point)

• MR Credit 3- Material Reuse: Salvaged, Refurbished or Reused (1 or 2 Points)

A. MR Credit 1.1, 1.2, 3, - IMPs can be disassembled, moved and reused for a

new project

• MR Credit 4 – Recycled Content (1 or 2 Points)

A. MR C4 – Metal Face Recycled content is 31%,

post con = 23.0%, pre-con 7.3%, Foam core pre-con 7.32%, post O%

• MR Credit 6 – Rapidly Renewable Materials (1 Point)

A. MR C6 – The foam core is manufactured using

renewable components to replace

petroleum based products

Adams HS Dallas, TX

ENERGY AND ATMOSPHERE

• EA Prerequisite 2 – Minimum Energy Performance (Required)

• EA Credit 1 – Optimized Energy Performance (1-19 Points)

A. IMP Panels will reduce energy consumption and

contribute to the whole building’s performance

Pacific Plaza

LEED Platinum

INDOOR ENVIRONMENTAL QUALITY

• IEQ Credit 4 – Low Emitting Materials: Adhesives & Sealants (1Point)

A. Sealants are available for insulated metal wall and roof panels

that have VOC contents below the maximum limits referenced in

the standards.

• IEQ Credit 8.1 – Daylight & View for 75% or 90% of Spaces (1Point)

A. Integrated day lighting systems with Insulated Metal Wall &

Roof Panels can provide minimum day light illumination level to

achieve LEED Credit for occupied areas.

Bollard Block

LEED Silver BYU

INNOVATIVE IN DESIGN

A. Insulated Metal Wall and Roof Panels and / or integrated

window systems included in a building’s overall design can

potentially contribute to these points.

Pennsylvania Dept of Environmental Protection – LEED Gold

WATER EFFICIENCY

• WE Credit 1- Water Efficient Landscaping

• WE Credit 2 – Innovative Wastewater Technologies)

• WE Credit 3 – Water Use Reduction

A. Insulated Metal Roof panels integrated into a building’s

rainwater harvesting systems can help reduce total water use.

LEED Platinum

AESTHETICS of INSULATED METAL PANELS

DESIGN FLEXIBILITY

SCHOOLS / UNIVERSITIES

INDUSTRIAL / DISTRIBUTION / MANUFACTURING / COLD STORAGE

ARCHITECTURAL

MUNICIPALITY / MILITARY

188TH FIGHTER WING CIVIL ENGINEERING HEADQUARTERS

ARKANSAS AIR NATIONAL GUARD

LEED Gold Certified

Retrofit…

Wall Applications

LEED Platinum Core and Shell Construction Project

LEED

Retrofit …

Roof Applications

CLASS A FIRE RATED ROOF

LONG LASTING AND DURABLE

ANTI-CORROSION – RUST

LESS COSTLY REPLACEMNET – LESS MANPOWER

FASTER INSTALLATION

CERTIFIED AGAINST HURRICANE FORCE WINDS OF

UP TO 146 MPH

WATERTIGHT PERFORMANCE WARRANTY

This concludes the

America Institute of Architects

Continuing Education

System Program

THANK YOU FOR ATTENDING!

QUESTIONS ?

0090008326 (GBCI)