PlantStruxure Architecture 2013

PlantStruxure

Challenges – Solutions – Benefits

Schneider Electric 2 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

is Schneider Electric’s collaborative and integrated

automation architecture for industrial and infrastructure customers.

It brings together our Telemetry, PLC/SCADA and DCS offerings with complete

lifecycle services to help make your operations more efficient.

From initial design to modernization, PlantStruxure transparently connects

control, operation and enterprise levels of your business.


Your challenges


Protect people, assets & environment Produce with a maximum of safety


Enforce zero downtime Maximizing uptime and optimizing operational efficiency


The need for speed Gaining a competitive edge by reducing time-to-market


Do more with less Reduce waste in your process to improve your bottom line

155% Worst performers

Average performers 117%

Best-in-class 100%

Relative operating cost compared to best-in-class (kWh/PE/year)

Opportunity cost

Source: Benchmarking of large municipal waste water treatment plants > 100,000 PE in Austria

65% of the energy in wastewater treatment is consumed in

the biological process!


“The industry is likely to require 25,000 additional professionals

in the next five years due to business growth and retirement or attrition

in the sector. In line with the global trend, the average age of the workforce

in the Indian Oil & Gas sector is high.

Around 50% of employees have more than 20 years of experience and the

majority are due to retire in the next 5 to10 years.”

Ernst and Young, HR challenges in the Indian Oil and Gas sector, Petrotech 2010

Coping with the dwindling talent pool Bring intelligence to your operations


Meeting regulatory requirements Achieve year-on-year emission reduction targets


Our solutions


Fully embeeded in EcoStruxure PlantStruxure as part of the Ecostruxure concept

Enterprise portal

Supervision

Supervision

BUILDING

WHITE

SPACE

POWER

SECURITY

Supervision

Seamless integration of our 5

business & expertise domains

enabling an intelligent energy

management from source to

plug!

PROCESS


Where do we play Helping our customers to achieve more while using less

Mining, Minerals

& Metals

Water &

Waste Water

Food &

Beverages

Upstream

& Midstream

Oil & Gas

Electrical

Utilities

& Renewables

Smart

Infrastructure

Thermosolar

Thermal power

Hydro power

Nuclear

Mining

Minerals

Metals -making

Metals - process

Waste Water

Desalination

Water Distribution

Upstream

Gas processing

Pipeline

Downstream

Subway

Tunnels

(Airports)

Liquid Foods

Agri-Business

Other foods


Delivering unseen levels of openness,

flexibility and scalability .

With a single architecture covering the needs

for Distributed Control System (DCS),

Remote Architectures (Telemetry)

& Plant Architectures (PAC/SCADA)

Covering all customer needs from

Field to Enterprise

Covering the full Plant & Equipment

Lifecycle from “Design” to “Renew”

Scope of PlantStruxure Helping customers to meet their business domain challenges


is Schneider Electric’s collaborative and integrated

automation architecture for industrial and infrastructure customers.

It brings together our Telemetry, PLC/SCADA and DCS offerings with complete

lifecycle services to help make your operations more efficient.

From initial design to modernization, PlantStruxure transparently connects

control, operation and enterprise levels of your business.

Vertical Solutions

Ethernet Architecture

Best-in-class Products

Lifecycle Services

Telemetry PLC+SCADA DCS


+ Energy Management at the core!

Openness to the IT level

Telemetry Remote Architectures

Operation & Optimization

Software

Ready for multi-business architectures

PLC+SCADA Plant & Infrastructure

DCS Distributed Control System

PlantStruxure – a single architecture To cover three automation paradigms

Transparent flow of

information

High Availability

Powerful & scalable

controller platform

Motor & Power Control

(iPMCC)

Variable speed drives

Integration of

instrumentation

Openness to 3rd party

(Fieldbusses)


From the

traditional DCS world…

Integration

Single database

Powerful diagnostics

…

From the

traditional PLC/SCADA world…

Flexibility

Openness

Ease of use

…

a new generation of Process Automation System

offering the best of both worlds and more…

PlantStruxure - where innovation happens Our next generation DCS

PlantStruxure PES


PlantStruxure PES


PlantStruxure

key benefits


Integrated energy management Native at the core of PlantStruxure

● Measure

● Native connection to measure any

kind of energy

● Storage in open databases

● Analyse

● Reports, dashboards and trends to

visualize specific consumption per

unit/volume etc.

● Use energy consumption as a key

indicator for asset health

● Improve

● Ready-to-use libraries for integrated

energy management in process and

manufacturing

● Comprehensive energy

management services Helping you produce effectively

with a minimum of

waste, effort and cost


Unique flexibility One single architecture to cover three paradigms

● Telemetry approach

● Non-permanent, event driven

communication

● Time-stamped on the source with

automatic buffering

● Centralized configuration and

management

● PLC+SCADA approach

● High performing communication

● Open to 3rd party components

● Fieldbus and device integration

● DCS approach

● Single database to ensure

consistency

● Object model

● Single environment

● Distributed and sequential control

We serve your business with the

most flexible solution

Whatever the size, topology and

complexity.


Solving complex challenges A dedicated solution offer for key segments

● Water distribution

● Modeling and simulation of drinking

water distribution networks

● Decrease energy use by up to 15%

● Ensure water quality and service to

your consumers

● Mining

● Genuine mining intelligence tool

● Up to 25% increase in production

capacity

● Up to 50% reduction in downtime

● Wastewater treatment

● Model based predictive control

(Advanced Process Control)

● Decrease energy use by up to 30%

in the aeration of “activated sludge

treatment process”

Our domain expertise in targeted segment

is helps you to reduce energy,

increase production capacity, quality and

service level to consumers.


Maintenance excellence Get the most out of your assets

● Maintenance built-in

● Libraries provide real-time

information (operation hours, cycles,

duration …) to optimize

maintenance

● Tools to analyze and improve

production downtime

● Mobility support

● Full alarm management and access

to SCADA information through

mobile devices

● Navigation services for DCS

● Direct access to all information

related to an object e.g. a motor

● Application

● Configuration

● Maintenance manual

● Functional description

PlantStruxure improves your maintenance

by providing the right information, to the

right people at the right time.


Operational efficiency We make your operator more efficient

● Single user experience

● A wide range of libraries for generic

and dedicated segment needs

● Consistent functionality, look & feel

● Tested, validated and maintained

● Device configuration

● FDT standard to manage the entire

lifecycle of devices (automation,

power, motor control,

instrumentation, 3rd party, …)

● Diagnostic

● Build in diagnostic to minimize

downtime and loss of production

● Traceability

● Integrated runtime traceability to

comply with regulations and

standards

We make your operators more efficient

through a single user experience,

proven standards, and ready to use

functionalities.


Integrated energy management solution

Renew

Operational efficiency

Unique flexibility

Solving complex challenges

Maintenance

Maintenance excellence


http://www.schneider-electric.com/water

Technology

PlantStruxure Architecture 2013