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ALL INDIA SEMINAR ON ALL INDIA SEMINAR ON IMPACT OF NEW MINERAL POLICY-2008 ON INVESTMENT IN IMPACT OF NEW MINERAL POLICY-2008 ON INVESTMENT IN MINING & STEEL SECTOR OF INDIA BY 2020 AD, & ON MINING & STEEL SECTOR OF INDIA BY 2020 AD, & ON INFRASTRUCTURE DEVLOPMENT ,CONSTRAINTS & REMEDICAL INFRASTRUCTURE DEVLOPMENT ,CONSTRAINTS & REMEDICAL MEASURES MEASURES PRESENTEE: K. K. SHARMA M.N.DASTUR & COMPANY (P) LTD KOLKATA, INDIA TITLE MINERAL BENEFICIATION – PRESENT STATUS & FUTURE NEEDS

Mineral beneficiation present status & future needs

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Presented at IPE Seminar, Bhabaneswar, 2-3rd December, 2009

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Page 1: Mineral beneficiation present status & future needs

ALL INDIA SEMINAR ONALL INDIA SEMINAR ON

IMPACT OF NEW MINERAL POLICY-2008 ON INVESTMENT IN IMPACT OF NEW MINERAL POLICY-2008 ON INVESTMENT IN

MINING & STEEL SECTOR OF INDIA BY 2020 AD, & ON MINING & STEEL SECTOR OF INDIA BY 2020 AD, & ON

INFRASTRUCTURE DEVLOPMENT ,CONSTRAINTS & INFRASTRUCTURE DEVLOPMENT ,CONSTRAINTS &

REMEDICAL MEASURES REMEDICAL MEASURES

PRESENTEE: K. K. SHARMA

M.N.DASTUR & COMPANY (P) LTD

KOLKATA, INDIA

TITLE

MINERAL BENEFICIATION – PRESENT STATUS & FUTURE NEEDS

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THIS PRESENTATION ATTEMPTS TO DISCUSS THE THIS PRESENTATION ATTEMPTS TO DISCUSS THE ROLE OF MINERAL BENEFICIATION IN A NATION’S ROLE OF MINERAL BENEFICIATION IN A NATION’S ECONOMY, ENLIGHTENING THE NEED OF PERFECTION IN ECONOMY, ENLIGHTENING THE NEED OF PERFECTION IN AVAILABLE PROCESS TECHNIQUES.AVAILABLE PROCESS TECHNIQUES.

THE PROCESS TECHNOLOGIES EXERCISED TODAY THE PROCESS TECHNOLOGIES EXERCISED TODAY AND THE FUTURE TRENDS ARE ALSO OUTLINEDAND THE FUTURE TRENDS ARE ALSO OUTLINED

SYNOPSIS

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PREAMBLEPREAMBLE

MINERAL RESOURCESMINERAL RESOURCES

FINITE & FINITE & NON - RENEWABLENON - RENEWABLE

RAW MATERIALS FOR RAW MATERIALS FOR BASIC INDUSTRIESBASIC INDUSTRIES

GDP GDP

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MINERAL PROCESSINGMINERAL PROCESSING

ROM OREROM OREORE ORE

CHARACTERISATIONCHARACTERISATIONSIZINGSIZING

CLASSIFICATIOCLASSIFICATIONN

CONCENTRATIOCONCENTRATIONN

SOLID – LIQUID SOLID – LIQUID SEPARATIONSEPARATION

FINAL PRODUCTFINAL PRODUCT

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IRON ORE SCENARIO IN INDIAIRON ORE SCENARIO IN INDIA

GradeGradeResources as on Resources as on

01.04.198001.04.1980Resources as on Resources as on

01.04.199001.04.1990Resources as on Resources as on

01.04.200001.04.2000Resources as on Resources as on

01.04.200501.04.2005

Hematite 11469 12197 11426 14630

Magnetite 6095 10590 10682 10619

Total (Million tons) 17564 22787 22108 25249

Note: These resources do not include around 1000 million tonnes of hematite iron ore recently discovered by DMG, in Kabirdham district, Chattisgarh, India.

Year 2004-05 2005-06 2006-07 2007-08 2008-09 (E)

Quantity (000’tonnes)

145942 165230 187696 206452 222544

Note: (E) Estimated figures

IRON ORE RESOURCES IN INDIAIRON ORE RESOURCES IN INDIA

IRON ORE PRODUCTION IN INDIA (2005-2009)IRON ORE PRODUCTION IN INDIA (2005-2009)

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IRON ORE BENEFICIATION IN INDIAIRON ORE BENEFICIATION IN INDIA

EARLIER, HI-GRADE HEMATITE ORE WAS EARLIER, HI-GRADE HEMATITE ORE WAS SELECTIVELY MINED AND FED DIRECTLY INTO SELECTIVELY MINED AND FED DIRECTLY INTO THE BLAST FURNACE FOR IRON MAKING.THE BLAST FURNACE FOR IRON MAKING.

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OLD AGE PROCESSING ROUTEOLD AGE PROCESSING ROUTE

FEEDFEED

MULTI – STAGE CRUSHERMULTI – STAGE CRUSHER

DRY SCREENDRY SCREEN

LUMP STOCKPILELUMP STOCKPILE TAILSTAILS

- 10 MM- 10 MM- 40 +10 MM- 40 +10 MM+ 40 MM+ 40 MM

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INITIAL PHASE WET PROCESSINGINITIAL PHASE WET PROCESSING

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A LARGE QUANTITY OF LOW GRADE INSITU RESERVE, A LARGE QUANTITY OF LOW GRADE INSITU RESERVE, DUMPED MATERIAL AND SLIMES ARE AVAILABLE FOR DUMPED MATERIAL AND SLIMES ARE AVAILABLE FOR UPGRADATIONUPGRADATION

TO OBTAIN AN UPGRADED CONCENTRATE FROM THESE TO OBTAIN AN UPGRADED CONCENTRATE FROM THESE MATERIAL, PROPER LIBERATION OF MINERAL MATERIAL, PROPER LIBERATION OF MINERAL PARTICLES FROM GANGUE PARTICLES IS NECESSARYPARTICLES FROM GANGUE PARTICLES IS NECESSARY

MAJOR IRON ORE PRODUCERS IN INDIA ARE MAJOR IRON ORE PRODUCERS IN INDIA ARE EXPLORING THE POSSIBILITIES TO UTILIZE THIS LOW EXPLORING THE POSSIBILITIES TO UTILIZE THIS LOW GRADE MATERIALGRADE MATERIAL

MAJOR TEST LABORATORIES AND INSTITUTES ARE MAJOR TEST LABORATORIES AND INSTITUTES ARE ALSO ENGAGED IN DEVELOPING THE PROCESS FOR ALSO ENGAGED IN DEVELOPING THE PROCESS FOR ENHANCING THE QUALITY OF RAW MATERIAL FOR ENHANCING THE QUALITY OF RAW MATERIAL FOR IRON AND STEEL IRON AND STEEL INDUSTRYINDUSTRY

CALL OF THE DAYCALL OF THE DAY

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PRESENT DAY BENEFICIATIONPRESENT DAY BENEFICIATION

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PROPOSED LOW GRADE IRON ORE BENEFICIATIONPROPOSED LOW GRADE IRON ORE BENEFICIATION

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SLIME BENEFICIATIONSLIME BENEFICIATION

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THANTHANK K

YOUYOU