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Passenger Car and Heavy-Duty Diesel Oil Performance Demands
and Evolutions – An Asian Perspectives
Indonesia Fuel & Lubes Conference 2007, JakartaMonday 26th & Tuesday 27th November 2007
Jason ChongProduct Manager, Engine Oil
§ Market drivers
§ Evolution of lubricant requirements
§ The Asian marketplace
Contents
Market Drivers
2. Increased fuel economy requirements
3. Durability under severe operating conditions
1. Changing emissions legislation
Engine Oil Market Drivers
There are 3 main factors affecting the engine oil market:
§ Widespread analysis indicates that urban air pollution in Asia has and will continue to cause ill health.
§ Global estimates indicate that annually 220,000-570,000 deaths are associated to airborne particulate matter.
§ Other direct and indirect effects of particulates and oxides of carbon,nitrogen and sulfur are affectingthe global environment.
§ Globally, there is a range of emissions limits.
Global Need to Focus on Air Quality
Europe
EU driven
ACEA:Passenger car –A/B,C§ Diesel oil/ motor oil§ Durability§ Fuel economyHeavy-duty diesel - E§ SCR and DPF§ Durability
Asia
Country specific
Strong 2- wheeler market
Euro norms are acommon base
API focused
Japan GF-4, DL-1, DH-2
North America
EPA driven
Passenger car motor oil - ILSAC GF-4§ Fuel economy§ Durability
Heavy-duty diesel - API CJ-4 § DPF focus§ Durability
Global Emission and Lubricant Structure
Overview of Legislation Introduction - AP
E1
E2
E3
E4
- Euro 1- Euro 2
- Euro 3- Euro 4
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Australia
Bangladesh
Cambodia
Hong Kong
India
Indonesia
Malaysia
Nepal
Philippines
China
Singapore
Sri Lanka
Taipei
Thailand
Vietnam
E4E3E1
E1
E2
E2
E2
E2E1
E1
E1
E1
E1
E1
E2
E2
E2
E2
E3
E3
E3 E4
E4
E4
E1
E4
E4
§ Demand for increased fuel-efficient engine oils is driven by: § Lower CO2 emissions
(Kyoto Protocol)§ Lower fuel consumption§ Lower cost of ownership
Over the last 10 years the use of fuel-efficient engine oils has increased dramatically
Fuel Economy
§ Increased oil drain intervals § Driven by reducing waste oil§ Lowering cost of ownership
§ More severe operating conditions§ New engine designs§ New aftertreatment systems§ New types of fuel (e.g., biodiesel)
§ Engine oils are required to function under increasingly severe operating conditions
DurabilityThe performance demanded from engine oils has increased dramatically over the past decade
Evolution of Lubricant Requirements
Euro 4
Euro I
Euro 2
Euro 3
Par
ticu
late
s
NOx
Turbochargers and intercoolers
Fuel changes
Retarded injection, piston design changes
EGR
CRTOXICAT
De-NOx CAT
SCR
Engine Design
Aftertreatment
Emissions legislation has led to new engine designs and aftertreatment systems
Evolution of Hardware vs Emissions
Emissions
Euro 4 emissions legislation is leading new engine designs and aftertreatment systems
Impact on engine design
Euro 4Euro 3Euro 2Typical design solution
DIIDI + DIIDIEngine designDiesel
PFI + GDIPFIPFIEngine designGasoline
TWCTWCTWCAftertreatment system
Aftertreatmentsystem
-EGR or
EGR/DPF or SCR
EGR
KEY Engine design types Aftertreatment system typesPFI Port fuel injection gasoline TWC Three-way catalystGDI Direct injection gasoline EGR Exhaust gas recirculationIDI Indirect injection diesel DPF Diesel particulate filterDI Direct injection diesel SCR Selective catalytic reduction
A mix of data is currently being published regarding the impact of engine oils on aftertreatment devices
EmissionsImpact of engine oils on aftertreatment devices
SulphurPhosphorusAsh
ü--NOxNOx Adsorber
üü-DOCDiesel Oxidation Catalyst
--üDPFDiesel Particulate Filter
-ü-TWCThree-way Catalyst
ü--LNCLean NOx Catalyst
SCR -
Fluid-related constraint
Selective Catalytic Reduction ??
Aftertreatment device
Chemical composition ranges of heavy-duty diesel lubricants
To meet the severity needs of today’s engines, these restrictions will have a major impact on lubricant formulation strategies
Sulphated Ash Phosphorus Sulphur
Pre Euro 1.8% 1100-1300ppm >5000ppm(ACEA E3 or CCMC D5)
Typical Euro 3 1.2% 1100-1300ppm >5000ppm(ACEA E5)
Typical Euro 4 (ACEA E6) 1.0% <800ppm <3000pm
Impact of Elemental Restrictions
Increased Complexity Throughout the “Food Chain”
Along with hardware, engine specifications are becoming increasingly complex
Pre-Euro Euro 4
Euro 4/5 Passenger Car Performance Demands
OEM desires:
• Fuel economy
• Emissions
• Reduced sludge
• Increased piston deposit performance
• Turbo-chargerperformance
• Biodiesel compatibility
Formulating requirements:
• Lower viscosity grades only if fuel dilution and wearconcerns addressed
• Lower SAPS
• Improved performance from:
• anti-oxidants• detergents• dispersants
Euro 4/5 Heavy-Duty Diesel Performance Demands
OEM desires:• Aftertreatment compatibility
• Fuel economy
• Soot handling
• Corrosion control
• Increased piston deposit performance
• Turbo-chargerperformance
• Biodiesel compatibility
Formulating requirements:
• Lower SAPS
• Improved soot dispersancy
• Improved soot-related wear
• Improved oxidative stability
• Improved corrosion inhibition
• Improved deposit performance
The Asian Marketplace
A Highly Fragmented Market
AP PC Performance Tiers
0%10%20%30%40%50%60%70%80%90%
100%
China
India
Indon
esia
Thaila
nd
Malaysi
a
Philipp
ines
Vietna
m
Singa
pore
Taiwan
S. Ko
rea Japa
n
<SF SG/SH >SJ
AP HD Performance Tiers
0%10%20%30%40%50%60%70%80%90%
100%
China
India
Indon
esia
Thaila
nd
Malaysi
a
Philipp
ines
Vietna
m
Singa
pore
Taiwan
S. Ko
rea Japan
CC/CD/CF CF-4 > CG-4
Wide range of performance,
from CC to CI-4 PLUS and DH1/2
in Japan
SF is still dominant in developing
markets, with SL/SM/GF-4
in Japan/Korea
A Highly Fragmented Market
Viscosity Grade Profile PCMO – Asia Pacific
0%
20%
40%
60%
80%
100%
Austr
alia
Chin
aIn
dia
Indo
nesia
Japan
Malay
siaPh
ilippi
nes
Kore
aSin
gapo
reTa
iwan
Thail
and
Monogrades 20W-40/20W-50 15W-4010W-30/10W-40 5W-20/5W-30 Other Multigrades
Viscosity Grade Profile HDDO – Asia Pacific
0%
20%
40%
60%
80%
100%
Austr
alia
China Indi
aInd
ones
ia
Japan
Malay
siaPh
ilippin
es Korea
Singa
pore
Thail
and
Taiw
an
Monogrades 15W-40 10W-30/10W-4020W-40/20W-50 Other Multigrades
Regional preferences
dominate
Monogrades are still a staple in hotter climates
Different Fuel Quality Levels
2007 Diesel Sulfur Limits in Asia
Biodiesel Industry: Total Biodiesel Demand - Asia Pacific 2006-2011
Note: All figures are rounded; the base year is 2005. Source: Frost & Sullivan
Different Operating Conditions
The more the merrier
Different Needs Leading to Potentially Different Vehicle Markets
0%10%20%30%40%50%60%70%80%90%
100%
Europe USA Asia Pacific
Passenger Car Light Commercial Vehicle Heavy Trucks Buses
Henceforth…§ Right product for the Right application is
important
§ For example, although diesel fuel sulfur has reduced over time, there still need to be a focus on TBN§ Detergent is used not just to neutralize fuel
and oxidation related acids. It has other functions such as piston cleanliness.§ Concerns over alternate fuels.
§ Possibly different service intervals
§ Engine Oils will be required to deliver performance inü Extended durabilityü Fuel Economyü Emissions
§ Convergence of these drivers results in an increase in the performance requirements for an engine oil
§ In Asia, a highly fragmented market will require proper formulation of lubricant to achieve the desired performance , taking in account all of the requirements with regards to acid control, shear stability, materials compatibility and compatibility with any exhaust after-treatment
Summary
Thank you for your interest and attendance