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Smart Textiles Technology and Application fields Dipl.-Ing. Klaus Scheulen Liège, 30 th January 2013

03 smart textiles - technology and application fields- scheulen - liège

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Page 1: 03 smart textiles - technology and application fields- scheulen - liège

Smart Textiles – Technology and

Application fields

Dipl.-Ing. Klaus Scheulen

Liège, 30th January 2013

Page 2: 03 smart textiles - technology and application fields- scheulen - liège
Page 3: 03 smart textiles - technology and application fields- scheulen - liège

What are Smart Textiles and how do textiles get “smart”?

Functional textile material

Intelligent textile system

Examples for smart textile applications – the benefits of the technology

electricity, sensing, heating

Illumination

Summary and Conclusion

Contents

Page 4: 03 smart textiles - technology and application fields- scheulen - liège

What are Smart Textiles and how do textiles get “smart”?

Functional textile material

Intelligent textile system

Examples for smart textile applications – the benefits of the technology

electricity, sensing, heating

Illumination

Summary and Conclusion

Contents

Page 5: 03 smart textiles - technology and application fields- scheulen - liège

The term “Smart”

“Smart” can relate to…

The integration of electronics into textiles

Smart Materials (e.g. Phase Change, Shape Memory)

Functional Finishes (e.g. Lotus Effect, no-iron finishing)

Functional Clothing (e.g. Gore-Tex®)

“Smart” = Everything the customer perceives as “smart”

Norms and standards do not exist (maybe coming soon)

Pre-norm: “additional specific and functional properties”, regarding to

optical, electrical, mechanical, chemical or thermal stimulus or reaction

? What are "Smart" Textiles?

Page 6: 03 smart textiles - technology and application fields- scheulen - liège

yesterday today

Textile-adapted Textile-integrated

Source: ITA, UC Berkeley/ DARPA

Smart Textiles – An Introduction

tomorrow

Textile-based

The term “Smart” – Then and Now….and then?

Page 7: 03 smart textiles - technology and application fields- scheulen - liège

From function to product

Source: ITA, RWTH Aachen University

Smart Textiles – An Introduction

Fibre properties

electrical

thermal

optical

Integration

Joining

Connecting

Manufacturing

Use

Process

Products

customer

Classification

Additional elements

Energy

„Communication“

Conductive knit

Functional material Transfer Intelligent System Applications

Optical fibre

Heating rate diagramm Functions of a smart textile system

5

mm

jacket core Sensing modul

Filament sensor

Conductive

multifilament yarn

Page 8: 03 smart textiles - technology and application fields- scheulen - liège

Some possible functions – optical effects

Source: starscape, Tii, Recytex

Smart Textiles – function of (fibre) material

Function How?

Active side lighting

Light transmission

fibre material

• particulate additive

• electroluminescent

• phosphorescent

Surface modification

• chemically

• mechanically

Coating

• polymers

Page 9: 03 smart textiles - technology and application fields- scheulen - liège

Some possible functions – electrical conductivity (fibre)

Source: statex, ITA

Smart Textiles – function of (fibre) material

Function How?

Fibre material

• metal (Ag, Cu, Au,

stainless steel, …)

• carbon-based

Surface coating

• chemically

• CVD

• galvanic

• electroless deposition

• physically

• PVD

50 µm

Yarn with Au-Coating

Yarn with Ag-Coating

PA

Ag

Heating

Data line & signal

transmission

Capacitance sensor

Electrostatic shielding

Page 10: 03 smart textiles - technology and application fields- scheulen - liège

Some possible functions – electrical conductivity (area)

Source: ecologa, ITA, KuZ Leipzig

Smart Textiles – function of (fibre) material

Function How?

Surface coating

• chemical methods (s.a.)

• physical methods (s.a.)

Printing

(print media with particles)

Textile manufacturing

Heating

Data line & signal

transmission

Capacitance sensor

Electrostatic shielding

Textile conductor track

Conductive knit (left) & fabric (right)

Fabric Cu-Coating

Page 11: 03 smart textiles - technology and application fields- scheulen - liège

Some possible functions – thermal influence & other

Source: ITA, schoeller

Smart Textiles – function of (fibre) material

Function How?

Fibre material

• metal (Ag, Cu, Au,…)

• phase-change-material

(PCM)

• bio-chemical

Fabric coating

• print media with particles

• Metals (Al, Ag,…)

• soot, CNTs

• polymers

Active warming & cooling

IR-reflection

Heat conduction

Drug release

drug-release fibre

fibre

Bounded

drugs

Fibres with PCM-particles

Printed heating coating

Page 12: 03 smart textiles - technology and application fields- scheulen - liège

Transfer the function into a working system – electronics

Source: IZM Berlin, ITA

Smart Textiles – intelligent textile systems

Use of:

• conductive yarn

• Knitting

• neodymium magnets

• different adhesives

System

Flexible electric circuit

Contacting electronic

devices

• conductive yarn

• embroidering

• adhesive

Textile switch

• conductive yarn

• Weaving

• embroidering

• thermo-forming

Page 13: 03 smart textiles - technology and application fields- scheulen - liège

Transfer the function into a working system – illumination

Source: ITA, IZM Berlin

Smart Textiles – intelligent textile systems

Use of:

• conductive yarn

• Knitting

• neodymium magnets

• different adhesives

System

Illuminated textiles

Illuminated reinforced

composites

• Optical fibres

• LEDs

• embroidering

textile based LED-array

• conductive textiles

• Different adhesives

• LEDs

Page 14: 03 smart textiles - technology and application fields- scheulen - liège

Transfer the function into a working system – sensors

Source: ITA

Smart Textiles – intelligent textile systems

Use of:

• conductive yarn

• knitting

System

Rope with stress sensor

Capacitive electrodes

• conductive yarn

• braiding 5 mm

jacket core Sensing modul

Filament sensor

Textile antenna • conductive yarn

• embroidering

Page 15: 03 smart textiles - technology and application fields- scheulen - liège

Transfer the function into a working system – others & more

Source: ITA

Smart Textiles – intelligent textile systems

Use of:

• conductive yarn

• weaving

• soldering

System

Textile heating module

Textile flexible bus-system

• conductive yarn

• embroidering

Shape memory stent

• Biocompatible

polymers

• braiding

Page 16: 03 smart textiles - technology and application fields- scheulen - liège

What are Smart Textiles and how do textiles get “smart”?

Functional textile material

Intelligent textile system

Examples for smart textile applications – the benefits of the technology

electricity, sensing, heating

Illumination

Summary and Conclusion

Contents

Page 17: 03 smart textiles - technology and application fields- scheulen - liège

Electronic applications

Source: SEFAR, warmX, ITA

Smart Textile – Applications

Heating systems

printed PET-fabric IR-picture

Page 18: 03 smart textiles - technology and application fields- scheulen - liège

Data line & signal transmission

Source: IZM Berlin, Medit, Profitex project

Smart Textile – Applications

Monitoring systems

Data transmission

Page 19: 03 smart textiles - technology and application fields- scheulen - liège

Source: TITV, ITA, RWTH Aachen

University

Smart Textile – Applications

Sensing

Temperature sensor Switch for automotive applications

Textile RFID(2) and

transponder (3) Textile stress sensors

Page 20: 03 smart textiles - technology and application fields- scheulen - liège

Smart Textile Applications

Sources: Luminex, ITCF Denkendorf,

Philips Lumalive, HS Niederrhein

Printed OLED Pattern LED Matrix System

LED Snowboarder LED Shirt

Illuminating textiles

Page 21: 03 smart textiles - technology and application fields- scheulen - liège

What are Smart Textiles and how do textiles get “smart”?

Functional textile material

Intelligent textile system

Examples for smart textile applications – the benefits of the technology

electricity, sensing, heating

Illumination

Summary and Conclusion

Contents

Page 22: 03 smart textiles - technology and application fields- scheulen - liège

Textiles with enhanced functionality

Conduct electricity

(.. includes data line)

Heat

Illuminate

Sense

& much more…any ideas?

For nearly all society needs like:

Health & living

Mobility & production

Environment & energy

….and much more. Think about it!

…and then let’s work together

New products and new markets Summary

Smart Textiles are: Numerous applications:

The next step is to find processes which bring the new

technologies into serial production.

Page 23: 03 smart textiles - technology and application fields- scheulen - liège

Thank you for your attention !

Feel free to ask questions

[email protected]

Page 24: 03 smart textiles - technology and application fields- scheulen - liège

Dipl.-Ing. Klaus Scheulen

Smart Textiles – Mobility Systems

Institut für Textiltechnik (ITA),

RWTH Aachen University

Otto-Blumenthal-Str. 1,

52074 Aachen, Germany

Tel. +49 (0) 241 - 80 24752

Fax +49 (0) 241 - 80 22422

Secretary‘s office -23400

[email protected]

Contact