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Smart Textiles – Technology and
Application fields
Dipl.-Ing. Klaus Scheulen
Liège, 30th January 2013
What are Smart Textiles and how do textiles get “smart”?
Functional textile material
Intelligent textile system
Examples for smart textile applications – the benefits of the technology
electricity, sensing, heating
Illumination
Summary and Conclusion
Contents
What are Smart Textiles and how do textiles get “smart”?
Functional textile material
Intelligent textile system
Examples for smart textile applications – the benefits of the technology
electricity, sensing, heating
Illumination
Summary and Conclusion
Contents
The term “Smart”
“Smart” can relate to…
The integration of electronics into textiles
Smart Materials (e.g. Phase Change, Shape Memory)
Functional Finishes (e.g. Lotus Effect, no-iron finishing)
Functional Clothing (e.g. Gore-Tex®)
“Smart” = Everything the customer perceives as “smart”
Norms and standards do not exist (maybe coming soon)
Pre-norm: “additional specific and functional properties”, regarding to
optical, electrical, mechanical, chemical or thermal stimulus or reaction
? What are "Smart" Textiles?
yesterday today
Textile-adapted Textile-integrated
Source: ITA, UC Berkeley/ DARPA
Smart Textiles – An Introduction
tomorrow
Textile-based
The term “Smart” – Then and Now….and then?
From function to product
Source: ITA, RWTH Aachen University
Smart Textiles – An Introduction
Fibre properties
electrical
thermal
optical
…
Integration
Joining
Connecting
Manufacturing
Use
Process
Products
customer
Classification
Additional elements
Energy
„Communication“
Conductive knit
Functional material Transfer Intelligent System Applications
Optical fibre
Heating rate diagramm Functions of a smart textile system
5
mm
jacket core Sensing modul
Filament sensor
Conductive
multifilament yarn
Some possible functions – optical effects
Source: starscape, Tii, Recytex
Smart Textiles – function of (fibre) material
Function How?
Active side lighting
Light transmission
fibre material
• particulate additive
• electroluminescent
• phosphorescent
Surface modification
• chemically
• mechanically
Coating
• polymers
Some possible functions – electrical conductivity (fibre)
Source: statex, ITA
Smart Textiles – function of (fibre) material
Function How?
Fibre material
• metal (Ag, Cu, Au,
stainless steel, …)
• carbon-based
Surface coating
• chemically
• CVD
• galvanic
• electroless deposition
• physically
• PVD
50 µm
Yarn with Au-Coating
Yarn with Ag-Coating
PA
Ag
Heating
Data line & signal
transmission
Capacitance sensor
Electrostatic shielding
Some possible functions – electrical conductivity (area)
Source: ecologa, ITA, KuZ Leipzig
Smart Textiles – function of (fibre) material
Function How?
Surface coating
• chemical methods (s.a.)
• physical methods (s.a.)
Printing
(print media with particles)
Textile manufacturing
Heating
Data line & signal
transmission
Capacitance sensor
Electrostatic shielding
Textile conductor track
Conductive knit (left) & fabric (right)
Fabric Cu-Coating
Some possible functions – thermal influence & other
Source: ITA, schoeller
Smart Textiles – function of (fibre) material
Function How?
Fibre material
• metal (Ag, Cu, Au,…)
• phase-change-material
(PCM)
• bio-chemical
Fabric coating
• print media with particles
• Metals (Al, Ag,…)
• soot, CNTs
• polymers
Active warming & cooling
IR-reflection
Heat conduction
Drug release
drug-release fibre
fibre
Bounded
drugs
Fibres with PCM-particles
Printed heating coating
Transfer the function into a working system – electronics
Source: IZM Berlin, ITA
Smart Textiles – intelligent textile systems
Use of:
• conductive yarn
• Knitting
• neodymium magnets
• different adhesives
System
Flexible electric circuit
Contacting electronic
devices
• conductive yarn
• embroidering
• adhesive
Textile switch
• conductive yarn
• Weaving
• embroidering
• thermo-forming
Transfer the function into a working system – illumination
Source: ITA, IZM Berlin
Smart Textiles – intelligent textile systems
Use of:
• conductive yarn
• Knitting
• neodymium magnets
• different adhesives
System
Illuminated textiles
Illuminated reinforced
composites
• Optical fibres
• LEDs
• embroidering
textile based LED-array
• conductive textiles
• Different adhesives
• LEDs
Transfer the function into a working system – sensors
Source: ITA
Smart Textiles – intelligent textile systems
Use of:
• conductive yarn
• knitting
System
Rope with stress sensor
Capacitive electrodes
• conductive yarn
• braiding 5 mm
jacket core Sensing modul
Filament sensor
Textile antenna • conductive yarn
• embroidering
Transfer the function into a working system – others & more
Source: ITA
Smart Textiles – intelligent textile systems
Use of:
• conductive yarn
• weaving
• soldering
System
Textile heating module
Textile flexible bus-system
• conductive yarn
• embroidering
Shape memory stent
• Biocompatible
polymers
• braiding
What are Smart Textiles and how do textiles get “smart”?
Functional textile material
Intelligent textile system
Examples for smart textile applications – the benefits of the technology
electricity, sensing, heating
Illumination
Summary and Conclusion
Contents
Electronic applications
Source: SEFAR, warmX, ITA
Smart Textile – Applications
Heating systems
printed PET-fabric IR-picture
Data line & signal transmission
Source: IZM Berlin, Medit, Profitex project
Smart Textile – Applications
Monitoring systems
Data transmission
Source: TITV, ITA, RWTH Aachen
University
Smart Textile – Applications
Sensing
Temperature sensor Switch for automotive applications
Textile RFID(2) and
transponder (3) Textile stress sensors
Smart Textile Applications
Sources: Luminex, ITCF Denkendorf,
Philips Lumalive, HS Niederrhein
Printed OLED Pattern LED Matrix System
LED Snowboarder LED Shirt
Illuminating textiles
What are Smart Textiles and how do textiles get “smart”?
Functional textile material
Intelligent textile system
Examples for smart textile applications – the benefits of the technology
electricity, sensing, heating
Illumination
Summary and Conclusion
Contents
Textiles with enhanced functionality
Conduct electricity
(.. includes data line)
Heat
Illuminate
Sense
& much more…any ideas?
For nearly all society needs like:
Health & living
Mobility & production
Environment & energy
….and much more. Think about it!
…and then let’s work together
New products and new markets Summary
Smart Textiles are: Numerous applications:
The next step is to find processes which bring the new
technologies into serial production.
Dipl.-Ing. Klaus Scheulen
Smart Textiles – Mobility Systems
Institut für Textiltechnik (ITA),
RWTH Aachen University
Otto-Blumenthal-Str. 1,
52074 Aachen, Germany
Tel. +49 (0) 241 - 80 24752
Fax +49 (0) 241 - 80 22422
Secretary‘s office -23400
Contact