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World’s Largest Condom Manufacturer May 2016

Karex on sustainability

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Page 1: Karex on sustainability

World’s Largest Condom Manufacturer

May 2016

Page 2: Karex on sustainability

Our Locations

Pontian, MalaysiaAnnual manufacturing capacity: 2.0 billion pieces

Workforce: 1,200 workers

Port Klang, MalaysiaAnnual manufacturing capacity: 0.8 billion pieces

Workforce: 400 workers

Senai, MalaysiaAnnual manufacturing capacity: 0.2 billion pieces

Workforce: 140 workers

Hat Yai, ThailandAnnual manufacturing capacity: 2.2 billion pieces

Workforce: 900 workers

Page 3: Karex on sustainability

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THE CONDOM INDUSTRY

Page 4: Karex on sustainability

• Consist of Governments, NGOs, multilateral and bilateral organisations

• These condoms are provided either free or at subsidised prices

• Comprises original brand manufacturers and brand owners which sell condoms to consumers

22.8 billion condoms sold in 2012

Half of the world’s condoms are purchased by Governments, NGOs, multilateral and bilateral organisations

THE CONDOM INDUSTRY

52% Commercial Buyers

48% Institutional Buyers

Page 5: Karex on sustainability

OUR JOURNEY

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SUSTAINABILITY INITIATIVES

Page 7: Karex on sustainability

Our Factory in Hat Yai, Thailand

Page 8: Karex on sustainability

Our Factory in Hat Yai, Thailand

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Our Factory in Hat Yai, Thailand

Page 10: Karex on sustainability

Our Factory in Hat Yai, Thailand

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Our Factory in Hat Yai, Thailand

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SUSTAINABILITY INITIATIVES

Certifications• ISO 14001 - Environmental Management Systems Certification• ISO 50001 - Energy Management System• LEED – Leadership in Energy & Environmental Design (USA)

Energy Consumption• Redesigned dipping lines with more efficient heaters to reduce energy consumption by 25%• Passive cooling incorporated as a key architectural element to lower the heat load on the building,

reducing cooling / air conditioning requirements• Recycled heat from tumble dryers are channeled back to stability ovens for real time stability studies• Next phase of improvement involves incorporating solar panels over the roof of the building to reduce

our reliance of power from the grid

Water• Consumption of potable water is significantly reduced by the collection of rainwater and condensate

water from cooling process to be used for flushing toilets and cleaning purposes• No potable water is used for landscape irrigation which is taken care of by the reuse of water recycled

from treated wastewater• We are also exploring the recycling of treated wastewater for in our cooling towers

Location• Our factory is surrounded by rubber plantations within the planned rubber city by the Thai government

thereby reducing carbon footprint from long distance transportation of raw materials

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[email protected]

THANK YOU!

www.karex.com.my