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Presentation on workshop practice ( Machine shop ) MT-101 (2 nd semester) BSc Engineering Technology BY Mr Tauqeer ahmad khan Associate professor

Introduction to lathe machine

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MOTIVATION

10

CNC lathe

Special purpose

General purpose

Bench lathe

Centre lathe

Manually operated

production

Turret lathe

Capstan lathe

Tool room lathe,etc

Tracer lathe

Most frequently used latheHeavy duty power drive for most tool movementsSize range 12x24 to 24x48 - can be larger

A bench top model usually of low power used to make precision machine small work pieces

Look like engine latheGreater accuracyMore versatilityWider range of speeds and feeds

It is production latheHex turret replaces tailstockMultiple tools set to machine partHigh production rates Still may require some operator skill

Turret HeadCapable of performing multiple cutting operations on the same workpieceTurningBoringDrillingThread cuttingFacingTurret lathes are very versatileTypes of turret lathesRam-type: ram slides in a separate base on the saddleSaddle type: more heavily constructedUsed to machine large workpeiceces

It is production latheUsed for light duty work piecesSmall in size as compared to turret lathe It also have turret that replaces tailstockMultiple tools set to machine part Still may require some operator skill

Turret Head

Hydraulic attachment used to copy the shape of a part from a master.lathe that has the ability to follow a template to copy a shape or contour.Machine tools with attachmentsCapable of turning parts with various contoursA tracer finger follows the template and guides the cutting toolTracer piece

An automatic lathe is a lathe (usually a metalworking lathe) whose actions are controlled automatically. Although all electronically controlled (CNC) lathes are automatic, they are usually not called by that name, as explained under "General nomenclature". The first kinds of automatic lathes were mechanically automated ones

Computer controlledWide variety of process capabilitymultiple axisIndexing and contouring headOn- line and off- line programming availableComputer Numerical Controls (CNC)Equipped with one or more turretsEach turret is equipped with a variety of toolsPerforms several operations on different surfaces of the work piece

NC controller

Machine Unit

Lathe Basics

Cross Slide

APRON

Half Nut Lever

Friction-clutch Control

Lead Screw

Bed

TAILSTOCK

Carriage Hand WheelTailstock Spindle Clamp

Feed Change Lever

Tool PostCompound RestSaddle

BED WAYS

Motor Drive

Gear Box

Feed Reverse Lever

HEADSTOCK

Spindle Nose

YCCE24

Lathe OperationsTurning: produce straight, conical, curved, or grooved work pieces

Facing: to produce a flat surface at the end of the part or for making face grooves.Boring: to enlarge a hole or cylindrical cavity made by a previous process or to produce circular internal grooves.Drilling: to produce a hole by fixing a drill in the tailstock Threading: to produce external or internal threadsKnurling: to produce a regularly shaped roughness on cylindrical surfaces 26

Lathe Operations

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Turning ..Cylindrical job

FacingFlat Surface/Reduce length

Facing operation

Eccentric Turning

Knurling

Grooving ..

Parting ..

Chamfering

Taper TurningTaper:

DrillingDrill cutting tool held in TS feed from TS

Contour TurningInstead of feeding the tool parallel to the axis of rotation, tool follows a contour that is not necessarily straight (thus creating a contoured form).Figure ..contour turning

ThreadingPointed form tool is fed linearly across surface of rotating workpart parallel to axis of rotation at a large feed rate, thus creating threads

Figure; threading

Introduction to centre lathe Construction of centre lathe types of lathe machines Operations of lathe

Lathe is used to turnSquare shape ii) cylindrical shape iii) irregular shape Size of lathe depends upon followingSize of chuck and length of bed Distance b/w centres and length of bedIts weight & length of bed distance b/w centres & swing diameter of job to be heldWhat are the basic difference b/w turret lathe and capstan lathe i) Size ii) precision iii) by turret head position iv) i,iii