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MOTIVATION
10
CNC lathe
Special purpose
General purpose
Bench lathe
Centre lathe
Manually operated
production
Turret lathe
Capstan lathe
Tool room lathe,etc
Tracer lathe
Most frequently used latheHeavy duty power drive for most tool movementsSize range 12x24 to 24x48 - can be larger
A bench top model usually of low power used to make precision machine small work pieces
Look like engine latheGreater accuracyMore versatilityWider range of speeds and feeds
It is production latheHex turret replaces tailstockMultiple tools set to machine partHigh production rates Still may require some operator skill
Turret HeadCapable of performing multiple cutting operations on the same workpieceTurningBoringDrillingThread cuttingFacingTurret lathes are very versatileTypes of turret lathesRam-type: ram slides in a separate base on the saddleSaddle type: more heavily constructedUsed to machine large workpeiceces
It is production latheUsed for light duty work piecesSmall in size as compared to turret lathe It also have turret that replaces tailstockMultiple tools set to machine part Still may require some operator skill
Turret Head
Hydraulic attachment used to copy the shape of a part from a master.lathe that has the ability to follow a template to copy a shape or contour.Machine tools with attachmentsCapable of turning parts with various contoursA tracer finger follows the template and guides the cutting toolTracer piece
An automatic lathe is a lathe (usually a metalworking lathe) whose actions are controlled automatically. Although all electronically controlled (CNC) lathes are automatic, they are usually not called by that name, as explained under "General nomenclature". The first kinds of automatic lathes were mechanically automated ones
Computer controlledWide variety of process capabilitymultiple axisIndexing and contouring headOn- line and off- line programming availableComputer Numerical Controls (CNC)Equipped with one or more turretsEach turret is equipped with a variety of toolsPerforms several operations on different surfaces of the work piece
NC controller
Machine Unit
Lathe Basics
Cross Slide
APRON
Half Nut Lever
Friction-clutch Control
Lead Screw
Bed
TAILSTOCK
Carriage Hand WheelTailstock Spindle Clamp
Feed Change Lever
Tool PostCompound RestSaddle
BED WAYS
Motor Drive
Gear Box
Feed Reverse Lever
HEADSTOCK
Spindle Nose
YCCE24
Lathe OperationsTurning: produce straight, conical, curved, or grooved work pieces
Facing: to produce a flat surface at the end of the part or for making face grooves.Boring: to enlarge a hole or cylindrical cavity made by a previous process or to produce circular internal grooves.Drilling: to produce a hole by fixing a drill in the tailstock Threading: to produce external or internal threadsKnurling: to produce a regularly shaped roughness on cylindrical surfaces 26
Lathe Operations
27
Turning ..Cylindrical job
FacingFlat Surface/Reduce length
Facing operation
Eccentric Turning
Knurling
Grooving ..
Parting ..
Chamfering
Taper TurningTaper:
DrillingDrill cutting tool held in TS feed from TS
Contour TurningInstead of feeding the tool parallel to the axis of rotation, tool follows a contour that is not necessarily straight (thus creating a contoured form).Figure ..contour turning
ThreadingPointed form tool is fed linearly across surface of rotating workpart parallel to axis of rotation at a large feed rate, thus creating threads
Figure; threading
Introduction to centre lathe Construction of centre lathe types of lathe machines Operations of lathe
Lathe is used to turnSquare shape ii) cylindrical shape iii) irregular shape Size of lathe depends upon followingSize of chuck and length of bed Distance b/w centres and length of bedIts weight & length of bed distance b/w centres & swing diameter of job to be heldWhat are the basic difference b/w turret lathe and capstan lathe i) Size ii) precision iii) by turret head position iv) i,iii