Yokogawa Electric Corporation
<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Brief Introduction of ABB Industrial IT System 800xA2004 March
Confidential Page.2<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
This Document explain briefly ABB Control System.
Confidential Page.3<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Market Shares of the PAS Suppliers, 2001
Market Shares of the Leading PAS Suppliers2001 ARC
2001 Revenues = 9,319.7 Million
Emerson9.3%
Yokogawa8.8%
Siemens10.1%
Invensys14.3%
Honeywell17.9%
ABB25.0%
2.2%
1.4%1.1%
1.1%1.9%
Alstom4.3%
2.6% ABB
Honeywell
Invensys
Siemens
Emerson
Yokogawa
Alstom
Metso
Yamatake
Toshiba
Hitachi
Fuji
Others
Confidential Page.4<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Market Shares of the PAS Suppliers, 2003
Market Shares of the Leading DCS Suppliers2003 ARC
2002 Revenues = 9,122.9 Million
2.4%Alstom
3.2%
4.6%1.1%
1.2%1.5%
2.2%ABB
21.6%
Honeywell17.7%
Invensys14.5%
Emerson10.5%
Yokogawa9.3%
Siemens10.1%
ABB
Honeywell
Invensys
Emerson
Siemens
Yokogawa
Alstom
Metso
Yamatake
Toshiba
Hitachi
Fuji
Others
Down
Confidential Page.5<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
0%
20%
40%
60%
80%
100%
-20%
-40%
-60%
-80%
-100%
Emerson
Honeywell InvensysABB Yokogawa
Debt/Equity Ratio
Equity Ratio
Debt/Equity Ratio and Equity Ratio
Total Debt to Shareholder's Equity
Equity Ratio
79%
58%39%
486%
2446%
40% 38%
2%6%
48%
As of end of fiscal 2001
Source: IR data and annual reports
Financial Stability
Confidential Page.6<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
R&D Ratio in the Industry
1996
2001
4.9%
2.8%
4.7%
3.8%
4.8%
3.5% 3.6%3.8%
6%6.2%
0
1
2
3
4
5
6
7
Invensys Honeywell EmersonABB Yokogawa
Source: IR data and annual reports
R&D Investment
Confidential Page.7<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
ABB Company History
AseaAsea
BBCBBC
ABB (Asea Brown Bovefi Ltd)
Acquired
1998.6
Freelace200
INFI90
Symphony
Advant OCS Industrial IT
19801980 19851985 19901990 2000200019951995
KentKent
TaylorTaylor
BBC-KentBBC-Kent
Acquired ABB-Kent-TaylorABB-Kent-Taylor
Alfa LavalAlfa Laval
Acquired
Acquired
AugustAugust
AEG Hartmann & BraunAEG Hartmann & Braun
Deinvest MannesmannMannesmann
Hartmann & BraunHartmann & Braun
BaileyBailey
ElsagElsag
Fischer & PorterFischer & Porter
Acquired
Elsag-BaileyElsag-Bailey
Acquired DCI
Melody
MOD300
Master System
Confidential Page.8<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
ABB PAS Products History
Master SystemMaster System
1980
Advant OCSAdvant OCS
Industrial ITIndustrial IT
19801980 19851985 19901990 2000200019951995
MOD300MOD300
DCI-4000DCI-4000 DCI-5000DCI-5000Symphony DCISymphony DCI
DCI System SixDCI System Six
MelodyMelody
Network90Network90 INFI90INFI90 INFI90 OpenINFI90 OpenSymphnoy HarmonySymphnoy Harmony
Industrial ITIndustrial ITSystem 800xASystem 800xA
20052005
1984
1992
Symphnoy MelodySymphnoy Melody
Freelance 2000Freelance 2000
2004
1980
1979
1988
1985 1992
1994
1997
SC ControllerSC ControllerTRIOTRIO
1988
Migration
Migration
SymphonySymphony
Confidential Page.9<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
ABB Product
Advant OCS
Advant Power
Freelance 2000
General Purpose Interface
Procontrol P
SattLine
Harmony
Symphony
Industrial IT Family
Digital Control System for Power Plant Open Control System
Open Control System for Power Plant
PLC InterfaceSupport for INFI90 and Symphony
Melody
Hartman&Braun
Elsag Bailey
ABB
ABB Main Products for PAS
Industrial IT
System 800xA
DCI
Confidential Page.10<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Advant OCS (Open Control System)
Confidential Page.11<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Advant OCS Hardware
Controller– Advant Controller 55– Advant Controller 70– Advant Controller 110– Advant Controller 160– Advant Controller 250– Advant Controller 410– Advant Controller 450– Advant Controller 460– Advant Controller 800– Advant Station 100– Advant Station 500– Advant Fieldbus AF100
I/O– S100 Series– S400 Series– S600 Series– S800 Series
HMI– Advant Engineering Workplac
e– Advant Operator Workplace– Advant Enterprise Historian
Industrial IT uses S800 I/O
UNIX
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Symphony
Harmony
DCI
Confidential Page.13<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Symphony Hardware
Controller– Melody– Harmony– DCI
I/O– Melody I/O– Melody S800 for
Remote– Melody S900 for
Remote– Harmony Block I/O– Harmony Rack I/O
HMI– Maestro
– Conductor
Engineering– Composer
UNIX
Hartmann & BraunContronic Series,
Elsag Bailey INFI 90 OPENDCI SYSTEM SIX®.
Hartmann & BraunContronic Series,
Elsag Bailey INFI 90 OPENDCI SYSTEM SIX®.
Industrial IT uses S800 and S900
Confidential Page.14<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Symphony-Melody
For maximum compatibility with the Hartmann & Braun Contronic Series, SYMPHONY connects the Melody Series of control and I/O products
Confidential Page.15<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Symphony-Harmony
The Harmony Series products are backward compatible with Elsag Bailey INFI 90 OPEN and DCI SYSTEM SIX®.
Harmony Bridge Controller
Confidential Page.16<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Freelance 2000
Current Version 6.2
Confidential Page.17<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Freelance 2000 Hardware
Controller– Process Station– Field Controller
• AC800F
HMI– Operator Station
• DigiVIs
– Engineering Station• DigiTool
Industrial IT uses AC800F
Confidential Page.18<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Industrial IT
Improved Information Integration
Unmatched Scalability
Broadest Scope of Supply
Maximum Engineering Efficiency
Plant and Asset Optimization
Field Instrument Integration
Business Systems Integration
OptimizeIT
!!Warning
Historical Information
Units & Plants Products to be ProducedInstruments
Equipment Modules
My.Assets
OperateIT
EngineerIT
ControlIT
Data Information Knowledge
InformIT
Confidential Page.19<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Industrial IT Hardware
Controller (Control IT) – AC 800F (Hybrid System)– AC 800M (Scalable PLC)– AC 800C (Mini PLC)– Freelance Rack
I/O– S200 Series– S800 Series Universal
Process I/O– S900 Series Intrinsic Safe
I/O
HMI– Operate IT
• Process Portal
Engineering– Engineering IT
• Engineering Studio• Control Builder
– AC800F/M/C– FF
• Graphic Builder• Fieldbus Builder for Profi
Confidential Page.20<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Supporting the major international fieldbusstandards and HART
Supporting the major international fieldbusstandards and HART
IndustrialIT System Structure
EngineerIT Operate IT/ Produce IT InformIT
Control IT
FF-H1
PB-PA
PB-DP
Confidential Page.21<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
FDT/DTM Architecture
HART
Field Device Tool
Device Type Managers
HART
ControlBuilder
The FF is currently evaluating that concept.
Confidential Page.22<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Engineer IT Suite
Composed of the following products:– Engineering Studio –
Basic set of Engineering Efficiency tools.
– Control Builders - System dependent tools for control configuration
– Graphics Builders – HSI configuration tools
Confidential Page.23<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
EngineerIT
EngineerIT
A s p e c t O b j e c t s ™
P l a n t E x p l o r e r
Asp
ect
Data
Sh
eet
Docu
men
t M
an
ag
er
Para
mete
r M
an
ag
er
Bu
lk D
ata
Man
ag
er
Engineering Studio
Con
trol B
uild
er
Gra
ph
ic B
uild
er
Confidential Page.24<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
OptimizeIT - Plant Optimization
OptimizeIT
Asset Lifecycle and Capacity OptimizationAsset Optimization
Maintenance TriggersCMMS Interface Audit AssistantDocumentation Organizer
Process OptimizationDynamic Data Reconciliation 3dMPCLATTS Loop Auditing ToolsDynamic Optimization
Overall Equipment EffectivenessSCOOPE
Confidential Page.25<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Maintenance Trigger
MaintenanceOrder
Management
MaintenanceOrder
Management
Process data Asset conditions
Maintenance Work Order request
Fault Report
MaintenanceCondition
alarm/event
OptimizeIT- Asset Optimization
ConditionMonitorsConditionMonitors
DataServerData
ServerCMMSCMMSData
ServerData
ServerData
ServerData
Server
Condition-based Maintenance (Maintenance Triggers )
Operator Notice
Web
Confidential Page.26<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Industrial IT System 800xA Hardware
Controller (Control IT) – AC 800M (Scalable PLC)
I/O– S800 Series Universal
Process I/O– S900 Series Intrinsic Saf
e I/O
HMI– Operate IT
• Process Portal
Engineering– Engineering IT
• Engineering Studio• Control Builder
– AC800M– FF
• Graphic Builder• Fieldbus Builder for Profi
Confidential Page.27<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Industrial IT Strength
ABB is very strong European rootsInstalled system numberSupport of multiple Fieldbus technologies– Profibus/FF?/CAN/Modbus
FDT/DTM TechnologiesAsset Optimization
Confidential Page.28<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>
Industrial IT Weakness 1
Controller Redundant ConfigurationMultiple Engineering Tools for various ABB componentsFoundation FieldbusDo not have efficient engineering support toolComplicated Start up engineering for ControllerPoor Simulation functionPoor Engineering data back up and Controller data upload function