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Quick Installation Guide00825-0100-4774, Rev DAApril 2010 Rosemount 3051

Step 1: Mount the Transmitter

Step 2: Tagging

Step 3: Consider Housing Rotation

Step 4: Connect the Wiring and Power Up

Step 5: Verify Configuration

Step 6: Trim the Transmitter

Product Certifications

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End

Rosemount 3051 Pressure Transmitter with FOUNDATION™ Fieldbus

Rosemount 3051CF Series Flowmeter Transmitter with FOUNDATION™ Fieldbus

4774RevDA.fm Page 1 Thursday, April 22, 2010 10:26 AM

Quick Installation Guide00825-0100-4774, Rev DA

April 2010Rosemount 3051


© 2010 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.

Rosemount Inc.8200 Market BoulevardChanhassen, MN USA 55317T (US) (800) 999-9307T (Intnl) (952) 906-8888F (952) 949-7001

Emerson Process Management GmbH & Co. OHGArgelsrieder Feld 382234 WesslingGermanyT 49 (8153) 9390F49 (8153) 939172

Emerson Process Management Asia Pacific Private Limited1 Pandan CrescentSingapore 128461T (65) 6777 8211F (65) 6777 0947/65 6777 0743

Beijing Rosemount Far East Instrument Co., LimitedNo. 6 North Street, Hepingli, Dong Cheng DistrictBeijing 100013, ChinaT (86) (10) 6428 2233F (86) (10) 6422 8586

IMPORTANT NOTICE

This installation guide provides basic guidelines for Rosemount 3051 transmitters. It does not provide instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-Proof, Flame-Proof, or intrinsically safe (I.S.) installations. Refer to the 3051 reference manual (document number 00809-0100-4774) for more instruction. This manual is also available electronically on www.emersonprocess.com/rosemount.

WARNING

Explosions could result in death or serious injury:

Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section of the 3051 reference manual for any restrictions associated with a safe installation.

• In an Explosion-Proof/Flame-Proof installation, do not remove the transmitter covers when power is applied to the unit.

Process leaks may cause harm or result in death.• To avoid process leaks, only use the o-ring designed to seal with the corresponding

flange adapter.

Electrical shock can result in death or serious injury.• Avoid contact with the leads and the terminals. High voltage that may be present on

leads can cause electrical shock.

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STEP 1: MOUNT THE TRANSMITTER

Liquid Flow Applications

1. Place taps to the side of the line.2. Mount beside or below the taps.3. Mount the transmitter so that the

drain/vent valves are oriented upward.

Gas Flow Applications

1. Place taps in the top or side of the line.2. Mount beside or above the taps.

Steam Flow Applications

1. Place taps to the side of the line.2. Mount beside or below the taps.3. Fill impulse lines with water.

Flow

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STEP 1 CONTINUED...

Panel Mount(1)

(1) Panel bolts are customer supplied.

Pipe Mount

Coplanar Flange

Traditional Flange

Rosemount 3051T

Rosemount 3051H

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STEP 1 CONTINUED...

Bolting ConsiderationsIf the transmitter installation requires assembly of the process flanges, manifolds, or flange adapters, follow these assembly guidelines to ensure a tight seal for optimal performance characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by Emerson as spare parts. Figure 1 illustrates common transmitter assemblies with the bolt length required for proper transmitter assembly.

Figure 1. Common Transmitter Assemblies

Bolts are typically carbon steel or stainless steel. Confirm the material by viewing the markings on the head of the bolt and referencing Figure 2. If bolt material is not shown in Figure 2, contact the local Emerson Process Management representative for more information.

Use the following bolt installation procedure:

1. Carbon steel bolts do not require lubrication and the stainless steel bolts are coated with a lubricant to ease installation. However, no additional lubricant should be applied when installing either type of bolt.

2. Finger-tighten the bolts.3. Torque the bolts to the initial torque value using a crossing pattern. See Figure 2 for initial

torque value.4. Torque the bolts to the final torque value using the same crossing pattern. See Figure 2

for final torque value.5. Verify that the flange bolts are protruding through the isolator plate before applying

pressure.

4 x 1.75-in. (44 mm)

4 x 2.88-in. (73 mm)

A. Transmitter with Coplanar Flange

B. Transmitter with Coplanar Flange and Optional Flange Adapters

C. Transmitter with Traditional Flange and Optional Flange Adapters

D. Transmitter with Coplanar Flange and Optional Manifold and Flange Adapters

4 x 1.75-in. (44 mm)4 x 1.50-in. (38 mm)

4 x 1.75-in. (44 mm)

4 x 2.25-in. (57 mm)

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STEP 1 CONTINUED...

Figure 2. Torque values for the flange and flange adapter bolts

O-rings with Flange Adapters

WARNING

Whenever the flanges or adapters are removed, visually inspect the o-rings. Replace them if there are any signs of damage, such as nicks or cuts. If you replace the o-rings, re-torque the flange bolts and alignment screws after installation to compensate for seating of the PTFE o-ring.

Bolt Material Head Markings Initial Torque Final Torque

Carbon Steel (CS) 300 in.-lbs. 650 in.-lbs.

Stainless Steel (SST) 150 in.-lbs. 300 in.-lbs.

Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring

that is designed for its specific flange adapter, as shown below.

B7M

316316

316SW

316STM316

R

B8M

Rosemount 3051S / 3051 / 2051 / 3001 / 3095

Rosemount 1151

Flange Adapter

O-ring

Flange Adapter

O-ring

PTFE BasedElastomer

PTFEElastomer



Inline Gage Transmitter OrientationThe low side pressure port (atmospheric reference) on the inline gage transmitter is located in the neck of the transmitter, behind the housing. The vent path is 360° around the transmitter between the housing and sensor. (See Figure 3.)

Keep the vent path free of any obstruction, including but not limited to paint, dust, and lubrication by mounting the transmitter so that the process can drain away.

Figure 3. Inline Gage Low Side Pressure Port

STEP 2: TAGGING

Commissioning (Paper) Tag To identify which device is at a particular location use the removable tag provided with the transmitter. Ensure that the physical device tag (PD Tag field) is properly entered in both places on the removable commissioning tag and tear off the bottom portion for each transmitter.

NOTEThe device description loaded in the host system must be at the same revision as this device. The device description can be downloaded from www.rosemount.com.

Low side pressure port (atmospheric reference)

COMMISSIONING TAGDevice ID: 0011513051010001440-121698091725

PD Tag:

COMMISSIONING TAGDevice ID: 0011513051010001440-121698091725

PD Tag:

Tear Here

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STEP 3: CONSIDER HOUSING ROTATIONTo improve field access to wiring or to better view the optional LCD display:

STEP 4: CONNECT THE WIRING AND POWER UP

1. Loosen the housing rotation set screw.2. First rotate the housing clockwise to the desired location. If

the desired location cannot be achieved due to thread limit, rotate the housing counter clockwise to the desired location (up to 360° from thread limit).

3. Retighten the housing rotation set screw.

Use of ordinary copper wire of sufficient size to ensure that the voltage across the transmitter power terminals does not drop below 9 vdc. To power the transmitter, connect the power leads to the terminals indicated on the terminal block label. The power terminals are polarity insensitive, which means the electrical polarity of the power leads does not matter when connecting to the power terminals. When wiring to the screw terminals, the use of crimped legs is recommended. Tighten the terminal screws to ensure adequate contact. No additional power is needed.

Housing Rotation Set Screw (5/64-inch)

Ground Terminal

PowerTerminals

“NC” is a No Connect terminal (do not use)

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STEP 4 CONTINUED...

Signal Wiring GroundingDo not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment. Grounding terminations are provided on the outside of the electronics housing and inside the Terminal Compartment. These grounds are used when transient protect terminal blocks are installed or to fulfill local regulations. See Step 2 below for more information on how the cable shield should be grounded.

1. Remove the Field Terminals housing cover.2. Connect the wiring pair and ground as indicated in Figure 4. The cable shield should:

a. Be trimmed close and insulated from touching the transmitter housing. b. Continuously connect to the termination point. c. Be connected to a good earth ground at the power supply end.

Figure 4. Wiring

3. Replace the housing cover. It is recommended that the cover be tightened until there is no gap between the cover and the housing.

4. Plug and seal unused conduit connections.

DP

Trim shield andinsulate

InsulateShield

Connect Shield Back to the Power Supply Ground

Ground for Transient Protection

MinimizeDistance

MinimizeDistance

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Power Supply The transmitter requires between 9 and 32 V dc (9 and 15 V dc for FISCO) to operate and provide complete functionality.

Power ConditionerA fieldbus segment requires a power conditioner to isolate the power supply filter and decouple the segment from other segments attached to the same power supply.

GroundingSignal wiring of the fieldbus segment can not be grounded. Grounding out one of the signal wires will shut down the entire fieldbus segment.

Shield Wire GroundTo protect the fieldbus segment from noise, grounding techniques for shield wire usually require a single grounding point for shield wire to avoid creating a ground loop. The ground point is typically at the power supply.

Signal TerminationFor every fieldbus segment a terminator should be installed at the beginning and at the end of each segment.

STEP 5: VERIFY CONFIGURATIONEach Foundation fieldbus host or configuration tool has a different way of displaying and performing configurations. Some use Device Descriptions (DD) or DD methods for configuration and to display data consistently across platforms. There is no requirement that a host or configuration tool support these features. Use the following block examples to do basic configuration to the transmitter. For more advanced configurations see the 3051 reference manual (document number 00809-0100-4774).

NOTEDeltaV users should use DeltaV Explorer for the Resource and Transducer blocks and Control Studio for the Function Blocks.

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To configure the AI Block

AI Block configuration parametersUse the Pressure, DP Flow, and DP Level examples for guides.

Pressure example

DP Flow example

DP Level example

To display pressure on the LCD meter:

Parameters Enter DataChannel 1 = Pressure or 2 = Sensor TempL_Type Direct, Indirect, or Square RootXD_Scale Scale and Engineering UnitsNote: Only select the units that are supported by the device.

Pa bar inH20 @ 68°F psi inHg @ 0°CkPa mbar mmH20 @ 68°F g/cm2 mmHg @ 0°CmPa atm ftH20 @ 68°F kg/cm2 mmH20 @ 4°C

torr inH20 @ 4°COut_Scale Scale and Engineering Units

Parameters Enter DataChannel 1 L_Type DirectXD_Scale See list of supported engineering units.Note: Only select the units that are supported by the device.Out_Scale Set values outside operating range.

Parameters Enter DataChannel 1L_Type Square RootXD_Scale 0 - 100 inH20 @ 68°FNote: Only select the units that are supported by the device.Out_Scale 0 - 20 GPM

Parameters Enter DataChannel 1L_Type IndirectXD_Scale 0 - 300 inH20 @ 68°FNote: Only select the units that are supported by the device.Out_Scale 0-25 ft.

Parameter Enter DataDisplay Parameter 1Block Type #1 Sensor Transducer BlockBlock Tag TRANSDUCERParam Index Primary VariableUnits Type Auto

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STEP 6: TRIM THE TRANSMITTERNOTETransmitters are shipped fully calibrated per request or by the factory default of full scale (span = upper range limit).

Zero Trim A zero trim is a single-point adjustment used for compensating mounting position and line pressure effects. When performing a zero trim, ensure that the equalizing valve is open and all wet legs are filled to the correct level. The transmitter will only allow 3-5% URL Zero error to be trimmed. For greater zero errors, compensate for the offset by using the XD_Scaling, Out_Scaling and Indirect L_Type which are part of the AI Block.

Using the host systemPerform a Zero Trim method if the host system supports methods associated with the TRANSDUCER 1400 block. Otherwise, if the host system does not support methods see the 3051 reference manual (document number 00809-0100-4774).

PRODUCT CERTIFICATIONS

Approved Manufacturing LocationsEmerson Process Management - Rosemount Inc. — Chanhassen, Minnesota, USAEmerson Process Management GmbH & Co. OHG — Wessling, GermanyEmerson Process Management Asia Pacific Private Limited — SingaporeBeijing Rosemount Far East Instrument Col., Limited — Beijing, ChinaEmerson Process Management — Daman, India

European Directive InformationThe EC declaration of conformity can be found on page 17. The most recent revision can be found at www.emersonprocess.com.

Ordinary Location Certification for Factory MutualAs standard, the transmitter has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM, a nationally recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA).

Hazardous Locations Certifications

North American CertificationsFM Approvals

E5 Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition-Proof for Class II, Division 1, Groups E, F, and G. Dust-Ignition-Proof for Class III, Division 1.

T5 (Ta = 85 °C), Factory Sealed, Enclosure Type 4X

I5 Intrinsically Safe for use in Class I, Division 1, Groups A, B, C, and D; Class II, Division 1, Groups E, F, and G; Class III, Division 1 when connected per Rosemount drawing 03031-1019; Non-incendive for Class I, Division 2, Groups A, B, C, and D.

Temperature Code: T4 (Ta = 60 °C)Enclosure Type 4XFor input parameters see control drawing 03031-1019.

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Canadian Standards Association (CSA)All CSA hazardous approved transmitters are certified per ANSI/ISA 12.27.02-2003.

E6 Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition-Proof for Class II and Class III, Division 1, Groups E, F, and G. Suitable for Class I, Division 2 Groups A, B, C, and D for indoor and outdoor hazardous locations. Enclosure type 4X, factory sealed. Single Seal.

C6 Explosion-Proof and intrinsically safe approval. Intrinsically safe for Class I, Division 1, Groups A, B, C, and D when connected in accordance with Rosemount drawings 03031-1024. Temperature Code T3C.Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition-Proof for Class II and Class III, Division 1, Groups E, F, and G. Suitable for Class I, Division 2 Groups A, B, C, and D hazardous locations. Enclosure type 4X, factory sealedFor input parameters see control drawing 03031-1024. Single Seal.

European CertificationsI1 ATEX Intrinsic Safety and Dust

Certification No.: BAS 98ATEX1355X II 1 GD Ex ia IIC T4 (Tamb = –60 to +60 °C)Dust Rating: Ex tD A20 T70 °C (Tamb –20 to 40 °C) IP66

1180

Special Conditions for Safe Use (X): When the optional transient protection terminal block is installed, the apparatus is not capable of withstanding the 500V insulation test required by Clause 6.3.12 of EN60079-11. This must be taken into account when installing the apparatus.

IA ATEX FISCO Intrinsic Safety Certification No.: BAS 98ATEX1355X II 1 G Ex ia IIC T4 (Tamb = –60 to +60 °C)IP66

1180

Special Conditions for Safe Use (X): The device is not capable of withstanding the 500V insulation test required by Clause 6.3.12 of EN60079-11. This must be taken into account when installing the apparatus.

Table 1. Input Parameters

Ui = 30VIi = 300 mAPi = 1.3 W Ci = 0 µF


Ui = 17.5 VIi = 380 mAPi = 5.32 W Ci = 5 µFLi = 10 µH

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N1 ATEX Type n and Dust Certification No.: BAS 98ATEX3356X II 3 GD Ex nL IIC T4 (Tamb = –40 to +70 °C)Ui = 40 Vdc maxDust rating: Ex tD A22 T80 °C (Tamb = –20 to 40 °C) IP66

Special Conditions for Safe Use (X): The device is not capable of withstanding the 500V insulation test required by Clause 6.8.1 of EN60079-15. This must be taken into account when installing the apparatus.

E8 ATEX Flame-Proof and Dust Certification No.: KEMA 00ATEX2013X II 1/2 GD Ex d IIC T6 (Tamb = –50 to 65 °C)Ex d IIC T5 (Tamb = –50 to 80 °C)Dust rating: Ex tD A20/A21 T90 °C, IP66

1180Vmax = 55 V dc

Special Conditions for Safe Use (X): This device contains a thin wall diaphragm. Installation, maintenance, and use shall take into account the environmental conditions to which the diaphragm will be subjected. The manufacturer’s instructions for installation and maintenance shall be followed in detail to assure safety during its expected lifetime.For more information on the dimensions of the flameproof joints, contact the manufacturer.

Japanese CertificationsE4 TIIS Flame-Proof

Ex d IIC T6

Certificate Description

C15852 3051C/D/1 FOUNDATION fieldbus — no meterC15853 3051C/D/1 FOUNDATION fieldbus — with meterC15858 3051T/G/1 FOUNDATION fieldbus, SST, Silicon — no meterC15859 3051T/G/1 FOUNDATION fieldbus, Alloy C-276, Silicon — no meterC15860 3051T/G/1 FOUNDATION fieldbus, SST, Silicon — with meterC15861 3051T/G/1 FOUNDATION fieldbus, Alloy C-276, Silicon — with meter

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Australian CertificationsI7 SAA Intrinsic Safety

Certification No.: AUS Ex 1249XEx ia IIC T4 (Tamb = 60 °C)IP66When connected per Rosemount drawing 03031-1026.

Special Conditions for Safe Use (X): The apparatus may only be used with a passive current limited power source Intrinsic Safety application. The power source must be such that Po (Uo * Io) / 4. Modules using transient protection in the terminal assembly (T1 transient protection models) the apparatus enclosure is to be electrically bonded to the protective earth. The conductor used for the connection shall be equivalent to a copper conductor of 4 mm2 minimum cross-sectional area.

E7 SAA Explosion-Proof (Flame-Proof) Certification No.: AUS Ex 03.1347XEx d IIC T6 (Tamb = 40 °C) Ex d IIC T5 (Tamb = 80 °C) DIP A21 T6 (Tamb = 40 °C)DIP A21 T5 (Tamb = 80 °C)IP65

Special Conditions for Safe Use (X): It is a condition of safe use for transmitter enclosures having cable entry thread other than metric conduit thread that the equipment be utilized with an appropriate certified thread adaptor.

N7 SAA Type n (Non-sparking) Certification No.: AUS Ex 1249XEx n IIC T4 (Tamb = 70 °C)IP66

Special Conditions for Safe Use (X): Where the equipment is installed such that there is an unused conduit entry, it must be sealed with a suitable blanking plug to maintain the IP40 degree of protection. Any blanking plug used with the equipment shall be of a type which requires the use of a tool to effect its removal. Voltage source shall not exceed 35 Vdc.

Inmetro Certifications E2 Flameproof

Certificate number (manufactured in Chanhassen, MN): Ex-073/971Certificate number (manufactured in Brazil): Ex-1383/07BR-Ex d IIC T6/T5


Ui = 30 VIi = 300 mAPi = 1.3 W Ci = 0 µFLi = 0 µH

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I2 Intrinsic SafetyCertificate number (manufactured in Chanhassen, MN): Ex-072/971XCertificate number (manufactured in Brazil): Ex-1412/07XBR- Ex ia IIC T4

China (NEPSI) CertificationsE3 Flameproof

Certification No.: GYJ091065XEx d IIC T3~T5DIP A21 TA T90C IP66

I3 Intrinsic SafetyCertification No.: GYJ091067XEx ia IIC T4DIP A20 TA T70C IP66

Combinations of Certifications

Stainless steel certification tag is provided when optional approval is specified. Once a device labeled with multiple approval types is installed, it should not be reinstalled using any other approval types. Permanently mark the approval label to distinguish it from unused approval types.

K5 E5 and I5 combination

KB K5 and C6 combination

KD K5, C6, I1, and E8 combination

K6 C6, I1, and E8 combination

K8 E8 and I1 combination

K7 E7, I7, and N7 combination


FOUNDATION fieldbus

Ui = 30VIi = 300 mAPi = 1.3W Li = 0Ci = 0FISCO

Ui = 17.5 VIi = 380 mAPi = 5.32WLi 0 µHCi = 5 nF

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