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ABB Pereira FactorySpecial Transformers Applications
BU PPTR, Pereira Factory - Marketing / Paola Padilla / Transformer Day, July, 2010
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Transformers for special applicationsAgenda
Estándar applications
Global Footprint
Product Portfolio
Variable Speed drivers Transformers
ABB add value
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Transformers for special applicationsWe are experienced also beyond standard applications
ExcitationPhase ShifterHVDC converters ReactorsVariable speed drivesWindmills
Arc furnaces RectifiersBoostersMarineOffshore Traction
ABB is your competent partner!
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ABB Special and Industrial Transformers Liquid Filled Global Footprint
Pereira
Lead Center Vaasa, FI
ZhongshanIstanbul
Lead Center Bad Honnef, DE
Guarulhos
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ABB Special & Industrial Transformers Liquid FilledProduct Portfolio
Tailor made transformers and reactors Transformers for railway electrificationArc furnace transformersVariable speed drives transformers Rectifier transformersMarine & offshore transformersReactorsOther special transformersTransformer service
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ABB Special & Industrial Transformers Liquid Filled Offshore transformers
Offshore transformersSubsea TransformersConverter TransformersOLTC Feeder TransformersConverter Step Up Transformers
CustomersOil & Gas producers on offshore platforms, gas fields, FPSO vessels and movable units
Latest DeliveriesStatoil, NorwayMaersk, Denmark
70 MVA transformer for the deepwater Ormen Lange gas field, located 150 kilometers off the Norwegian coast at depths ranging from 800 to 1,100 meters.
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ABB Special & Industrial Transformers Liquid Filled Variable Speed Drivers Transformers
Fields of apllications
Industries ApplicationsCement, mining and mineras Conveyors, crushers, mills, fans and pumps
Chemical, oil and gasPumps, compressors, extruders, mixers and blowers
Metals Fans and pumps
Pulp and paper Fans, pumps, refiners, vacuum pums and chippersPower generation Fans, pumps, conveyors and coal millsWater Pumps Other applications Test stands and wind tunnels
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ABB Special & Industrial Transformers Liquid FilledProduct Portfolio COABB Actually VSD’S
DRIVERS ABB ACS 800 1000 2000 6000Motor rating power 1.1/5600 kW 315/5600 kW 315 - 800 kW 3 - 27 MWMotor Reating Voltage 380/480/690 V 2.3/3.3/4.16 kV 6.0/6.9 kV 2.3/3.3 kVPulse 6/12 6/12 6/12 12/24Transformer Requested 8 MVA 8 MVA 1030 KVA 35 MVACOABB Transformer 8 MVA 8 MVA 1031 KVA 10 MVA
Transformers above 10 MVA are manufacturing in Finland
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ABB Special & Industrial Transformers Liquid FilledProduct Portfolio COABB Actually VSD’S
General choicesInsulating Liquids•Mineral Oil•Biotemp
AmbientHot ambient, f.ex. +55 C, Cold ambient, f.ex. –60
C
High altitude, f.ex. 4800 m.a.s.l
MaterialCopper
Aluminium
Frequency50 Hz
60 Hz
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ABB Special & Industrial Transformers Liquid Filled Variable Speed drivers Transformers
Do we need really transformers in the Drive System Today?
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ABB Special & Industrial Transformers Liquid Filled Variable Speed drivers Transformers
Los que no pueden vivir sin nosotras son ellos, pues no ves que encuanto terminan una
relacion se apresuran a buscar otra mujerporque los hombres sin una mujer a su lado
no son NADA haha!!..
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ABB Special & Industrial Transformers Liquid Filled Variable Speed drivers Transformers
Why converter transformers are needed:•Adpas the medium or high voltage to theconverter supply.
•Isolates the converter from feedingnetwork
• Restricts shortcircuit currents to thenetwork.
•Reduces transferred radio interferencefrom drive to the network (special screen)
•Protects the drive from voltagetransients in the feeding network (specialscreen)
•Reduces harmonics (transformerimpedance and special connections)
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ABB Special & Industrial Transformers Liquid Filled Variable Speed drivers Transformers
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ABB Special & Industrial Transformers Liquid Filled Aplications
MotorDriver Converter
M3
ShiftTransformer
Step Downtransformer SUT Transformer
Rectifier Transformer
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ABB Special & Industrial Transformers Liquid Filled Aplications
Motor
M3
RectifierTransformer
SUT TransformerDriver Converter
Benefits:1- Transformer 15 KVA inside.2- Compact Transformer.3- Less dimensions and weigths4- Screen Electrostatic
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ABB Special & Industrial Transformers Liquid Filled COABB Recent Reference
VSD transformersSupply Transformers for frequency converters for LV
Step-up Transformers (SUT) for LV
CustomersEcopetrol
Pacific Rubiales
Mansarovar
Petrominerales
Wood Group
Schlumberguer
Oxy,
Baker Hughes, etc.
Latest DeliveriesEcopetrol: Apiay, Castilla y Chichimene
278 units Trifásico – Hexafásico Transformers and SUT
Petrominerales: Corcel
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ABB Special & Industrial Transformers Liquid FilledProduct Portfolio COABB Actually
Rectifier transformers
Transformers for electrolysis or other process diode or thyristor rectifiers.
The transformers can have OLTC for voltage control directly or through separate booster/regulating active part. 12-pulse units can consist of two main active parts.
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Complete solution, offering as an ABB Package Drive and Transformer.
An engineering cell was appointed to work full time to support Special Transformers Strategy.
Services solutions, full time on site.
Biotem for Specials transformers.
Innovations through R&D.
Good system knowledge gained through cooperation with converter manufacturers.
Experience.
To achieve the Customer
To increaseCustomer presence
To assure Target projects
awarded
ABB Special & Industrial Transformers Liquid Filled ABB Add value
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ABB Pereira, ColombiaFactory Pictures
Building
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ABB Pereira, ColombiaFactory Pictures
Winding Area
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ABB Pereira, ColombiaFactory Pictures
Winding Area
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ABB Pereira, ColombiaFactory Pictures
Winding Area
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ABB Pereira, ColombiaFactory Pictures
Winding Area
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ABB Pereira, ColombiaFactory Pictures
SPT Assembling
And
Winding Area
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ABB Pereira, ColombiaFactory Pictures
Winding Area
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ABB Pereira, ColombiaFactory Pictures
FoilWinding Machine
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ABB Pereira, ColombiaFactory Pictures Vapour Phase
VapourPhaseoven
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ABB Pereira, ColombiaFactory Pictures
Crane80 Ton
Air Cushion
Test room
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Pereira Factory Some Supplies
1000 KVA –4.160/2x2.305 V Power Transformer manufactured to Cia. Minera Miska Mayo S.A., Diseños CVR (Vale
Do Rio Doce Brasil), Bayovar project, Perú
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ABB Special & Industrial Transformers Liquid Filled Variable Speed drivers Transformers
Our mission is to resolve yourrequeriments
How can we help you?
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