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BASIC SAFETY
ORIENTATION
Coral Bay Nickel Corporation
Rio Tuba, Bataraza, Palawan
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General InformationProject : Hydrometallurgical Processing Plant
Proponent : Coral Bay Nickel Corporation
Principal Office : Rio Tuba Export Processing Zone
Brgy. Rio Tuba, Bataraza
5306 Palawan, Philippines
Tel.: (632) 750-2289 to 90Fax : (632) 750-2291
Manila Office : 24 Floor, Pacific Star Building
Makati Avenue corner Gil Puyat Avenue
1200 Makati City, Phillippines
Tel : (632) 750-1536 to 39Fax : (632) 750-1530
Company Officials : Mr. Takanori Fujimura, President
Mr. Arturo Manto, V-President for External Affairs
Mr. Masahiro Kamiya, Tresurer
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The CBNC Plant is located within
the industrial facility of Rio Tuba
Nickel Mining Corporation
(RTNMC) in Brgy. Rio Tuba,
Bataraza, Palawan.
Barangay Rio Tuba
-Population : 15,000
-Company Town: 5,000
-Others: 10,000
Project Location
f
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Statement of Company Safety Policy
It is the company’s policy of Coral Bay Nickel Corporation to
conduct it’s operation with due regard to the health and
safety of it’s workers, it’s contractors, and the community
while taking into considerations the protection of the
environment.
Specifically to:
Comply with applicable laws, regulations and standardsthat minimize any adverse environmental impacts
resulting from its operations and products.
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Communicate openly with government and
community on environmental issues
Conduct research and establish programs toconserve resources, minimize waste, improve its
process to protect the environment.
Ensure that its employees and contractors are
informed about this policy and aware of the respective
environmental responsibilities in relation to CBNC’s
business
Statement of Company Safety Policy
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Objectives
To promote a culture of safety and health by providing
an effective monitoring system and investigation.
To promote the strict implementation of the Safety andHealth Rules.
To promote Safety and Health training, thereby attaining
its objective of total employee development.
To comply with the various government legislationsregarding Safety and Health.
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THE PROJECT PROPONENT
In 2002, the HPP Project of Coral Bay Nickel Corporation
(CBNC) was established with the combined efforts of it’sJapanese partners Sumitomo Metal Mining Corp. (SMM),
Mitsui & Co., Ltd. (MBK), Sojitz Corporation (SC), and it’s
Filipino Partner, Rio Tuba Nickel Corporation (RTNMC).
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Coral Bay
NickelCorporation
Ore and
Limestone
Mixed
Sulfide
Technology
Information
Share 10%
Share 54% Share 18%
Share 18%
Mitsui & Co
Sojitz Corp.Rio Tuba Nickel
Mining Corporation
Sumitomo Metal
Mining Corp. Ltd.
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THE PROCESS
The plant adopts the High Pressure Acid Leach (HPAL)
process to produce nickel/cobalt Mixed Sulfide (MS)
from low grade nickel lateritic ores at high
recovery rate and at low cost.
The process consist of solubilizing nickel and cobalt by
high pressure leaching
Using sulfuric acid. This followed by neutralization of
excess acid using ground limestone. Nickel and cobaltare recovered as sulfides by precipitation with
hydrogen sulfides (H2S) gas.
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ORE PREPARATION AREA
Nickel Ore - 1.2 ≈ 1.3 % NI
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Requirement less than 1.4 mm
Oversize Ore
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H2SO4 98% Purity
Steam 240 C◦ KPAG
Pressure Leach
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Counter Current
Decantation
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Impurity Neutralization3.5~3.8 Ni /0.09 % Co
Limestone Slurry
H2S Gas
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Zinc Removal
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Sulfurization
Tailings Pond
EFFLUENT
GYPSUM
Final Neutralization
PH 7 ~ 8
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Mixed Sulfide
55~57 % NI 4.3% Cobalt 10% H2O
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Ore Preparation
Pressure
Leach
Sulfurization
Zinc Removal
Impurity
Neutralization3.5~3.8 Ni /0.09 % Co
Counter Current
Decantation
Final
Neutralization
Nickel Ore
1.2 ~1.3 % NI
Leached Residue
Limestone Slurry
H2S Gas
H2SO4
98 % Purity
Tailings Dam
Effluent
Gypsum
Oversize Ore
Steam 240 C°
4800 KPAG
Mixed Sulfide
55~57 % NI
4.3% Cobalt
10% H2O
PH 7~8
Sea
Gas Scrubber
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THE PRODUCT
The main product of CBNC is Mixed Sulfide (MS) of nickel and cobalt,
analyzing 57% NI and 4% Co. it is designed to produce 10,000 tons of nickel
and 750 tons of cobalt per year. Through the process of HPP, low grade ore,which was considered as mine wastes of the earlier RTNMC operations is
utilized to produced Nickel/Cobalt Mixed Sulfide. This is subsequently
refined in Japan and the nickel and cobalt metals are metals are then used
in the production of stainless steel and other applications.
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WHY?
• Because the company has
moral and legal obligations
towards you.
• Because, you, too, have moral
and legal obligations towardsthe company once you are in
its premises.
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Undertake safety and health orientation.
At all times, shall wear personalprotective equipment provided by CBNC.
Shall wear Visitor’s ID at all times while inCompany premises.
Refrain from entering Restricted Areas.Taking of pictures is strictly prohibited. If pictures are required, CBNC personnelwill take pictures using companyauthorized cameras only.
Prohibited drugs & Alcohol consumptionis strictly prohibited within plant premises.Individuals believed to be intoxicatedand/or drugged will not be allowed entry
into plant premises.
Rules on CBNC Plant Site Visitors
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Rules on CBNC Plant Site Visitors
Everyone is required to participate duringEmergency Drills.
Listen and take note of the announcements
through paging system.
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Deadly Weapons such as:
Firearms
Explosives
Ammunition
Sharp Objects
PROHIBITED ITEMS
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Firearms, other
types of deadlyweapons, and
unauthorized
explosives are
prohibited on
Company Property.
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CONSEQUENCE FOR BREACH
OF COMPANY POLICY
Any person breaking
company policy as
stated in this Visitor Orientation program
will be subjected to
being asked toLeave the Plant Site
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All Visitors must wear theproper PPE’s provided whileinside the Plant Site Complex
All areas in the Plant Site
Complex are designated asHard Hat, Safety Glass, SafetyShoes, Respirator andProtective Clothing Areas.
In some areas, wearing of safety goggles, gas indicators,and respirator are strictlyrequired
Restricted Areas should beproperly observed
PPE’s Requirement for Different Areas
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Designated safety equipments such as eye wash /
shower stations, fire extinguishers, emergencyevacuation areas should be properly noted
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Incident , Accident, and Injury Reporting
All incidents (real or potential –
safety, security or environmental)regardless of harm, damage or
injury being caused (near miss
incidents) must be reported to your
CBNC Representative; All injuries regardless how minor
they are, must be reported to your
CBNC Representative;
All injured persons that require firstaid or greater must report to the
CBNC Representative / Safety
personnel for immediate medical
attention
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Raising an Emergency Alarm
The Coral Bay Nickel Corporation High Pressure Acid Leach
Project maintains a state-of-the-art system to alert theemployees and other people concerned in an emergencysituation.
An example is in case of Fire: The fire alarm system will beactivated. The sound will immediately warn people of the fireand signal the start of evacuation procedures.
Notification procedures vary depending on the magnitudeof the situation. Bigger events will call for more peopleinvolvement. In case of a serious or facility-wide emergencysituation, the appropriate means of notification is throughthe paging system and the activation of the siren.
Reporting of any type of emergency shall be done usingtelephones which are strategically located within the plantsite complex area. Telephone directories shall likewise be
placed in strategic areas accessible to all employees.
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CBNC EMERGENCY FLOW CHART
DCS
Operator
Accident
PLD Manager EMO HeadGADManager UtilityManager MaintenanceManager
HospitalContractorsPublic Relation
TeamPSSI Guards
Production
Manager
Plant
Manager
Safety Head
DCS Alarm
Emergency
ResponseTeam
Paging
System
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Evacuation
Area C
Evacuation
Area A
Evacuation
Area B
Emergency Evacuation Areas
You
are
here
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Interaction with Local Community
For CBNC Visitors - although interactionwith the local community maybe unavoidable,the following rules must be obeyed:
As the traditional owners of these lands,treat the IP’s with the respect they deserve –
they were here first;
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The customs and beliefs of the IndigenousPeoples (IP’s) of the region must be
respected;Respect the religious beliefs of the localpopulation;
Not to enter areas of ancestral domainsunless authorized by IP representatives;
Not to damage their property, harm the
environment, hunt or fish unless
authorization is given by IP representatives; Always act in a manner that meets the
policies and Standards of CBNC.
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SAFETY ACHIEVEMENTS
4 Million Man hours Without Lost Time Accident –March 2009 to November 2009
2008 PMSEA Platinum Achievement Award
2008 PMSEA Safest Mineral Processing Award (Extraction Plant Category)
2009 PMSEA Platinum Achievement Award
2009 PMSEA Safest Mineral Processing
Award (Extraction Plant Category) 2009 PMSEA Most Improved Safety Record Award
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THANK YOU / SALAMAT PO