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YONGKWANG FLEXIBLE IND. CO., LTD.

YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

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Page 1: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

YONGKWANG FLEXIBLE IND. CO., LTD.

Page 2: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

Content1. Company Introduction2. Company History3. General Information4. Organization5. HSE Performance Statistics6. Quality Assurance7. Certificates8. Patents9. Main Products10. Application11. Manufacturing Equipments12. Main Customers13. Major Experience List14. Our Products

Page 3: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

1. Company Introduction

Since YONGKWANG was established in 1977, in Incheon, Korea as a manufacturer of Expansion Joint AND Flexible Tubes for the markets, our “MISSION” has been to satisfy our customers’ needs using the latest technology and materials available.As a leader in the development, design and manufacture of new and innovative products for these markets today, our Sales, Customer Service, Product Development and Manufacturing staff have many years of experience, and are trained to insure that the products offered by YONGKWANG will meet your needs at a fair and competitive price and are delivered in a timely manner.

Our skilled staff specializes in pipe motion technology with extensive background in the production of expansion joints, compensators and flexible tubes which enables us to engineer efficient systems to meet customers' specialized needs.At YONGKWANG, we understand very well that our future is dependent on our ability to satisfy our customers’ requirements and add value to their process through the reliability, consistency and innovation offered by the expansion joints we supply. We want to be your primary source for all of these expansion joints that are manufactured in the world.YONGKWANG continues to stand for what is best in the Expansion Joint field and the continued success of our company has and will be reliant on our great care in generating products of the highest possible quality.

Page 4: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

2. Company HistoryAug. 1977 Established Yongkwang Flexible Hose as a manufacturers of the

Expansion Joints and Flexible JointsDec. 1985 Won Korea Standard MarksMay 1986 Approved by POSCO(Pohang Iron and Steel Co., Ltd.)Jan. 1987 Approved by Korean Register of Shipping(KR)Aug. 1990 Approved by KEPCO(Korea Electric Power Company)Dec. 1994 Approved by KEPCO for Nuclear Power PlantNov. 1997 Won “100 PPM(Parts per Million)” Quality CertificationJul. 1999 Won ISO 9001 Certificate (BS EN ISO 9001/ KSA 9001)Feb. 2003 Won AS/ NZS ISO 9001:2000 Quality System CertificationNov. 2006 Award of Million Dollars Export TrophyFeb. 2008 Won AS/NZS ISO 14001:2004 Environment Management System CertificationFeb. 2011 Approved by TAKREER in UAE(No. 908635)Nov. 2011 Approved by SABIC in Saudi ArabiaApr. 2012 Certified for ASME “U”, “S” by ASME

Page 5: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

3. General Information

Address: 96B-16L, NAMDONG INDUSTRIAL AREA, 663-15, GOJAN-DONG, NAMDONG-GU, INCHON, KOREA

TEL: +82-31-479-6131/ +82-32-815-0106 FAX: +82-31-479-6132/ +82-32-815-1087 Home Page: http://www.yongkwang.co.kr E-mail: [email protected] [email protected] Date of Establishment: AUG. 10, 1977 Equity Capital: US$500,000 Annual Sales Volume

2011: US$7,838,000 2010: US$6,246,000 2009: US$7,107,000 Plant Area: Total 4,000 m2 (Indoor: 2,000m2, Outdoor: 2,000 m2) Personnel: Total: 45

- Management: 12- Engineer: 15- Technician: 18

Page 6: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

Overseas Marketing

Domestic Marketing

Supervision

After Service

Marketing Quality Control Research &Design

Production Administration

C.E.O

Quality Control

In-Process Inspection

Receiving Inspection

Laboratory

Quality Assurance

Development ofNew Expansion Joint

DevelopmentOf Process.

Expansion JointsDesign

Machining

Forming

Welding

Assembling

Procurement

General Affairs

4. Organization

Page 7: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

5. HSE Performance Statistics

Classification

2009 2010 2011

Number of

Injuries

Injuries Rate

Number of

Worker

Number of

Injuries

Injuries Rate

Number of

Worker

Numbers of

Injuries

Injuries Rate

Number of

Worker

Direct/ Management

0 0 37 0 0 40 0 0 45

Sub-Vendor 1 5.5 % 18 0 0 19 0 0 22

Overview of Accidents (2009~2011)

Type of Injuries (2009~2011)

Sub-Vendor, 2009, 1 accident: Compression

Page 8: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

Establishment ofQuality System

Customer QualityRequirement

Review

Internal QualityAudit

QA Laboratory R & D

Quality Assurance

In-Process Inspection

Final Inspection

Quality Inspection

C.E.O

Chemical analysisby Vendors

Mechanical test.

Development ofNew Technology

DevelopmentOf Process.

Inspection- Shape- Dimension- Process

Inspection- Shape- Dimension- Hardness- NDE- Hyd. Test- Leak Test-Vacuum Test

Technical research

6. Quality Assurance

Page 9: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

7. Certificates(ISO 9001 & ISO 14001)

Page 10: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

7. Certificates(ASME “U’ & “S” Stamp

Page 11: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

8. Patents

No. Description Registered Date Registered No.

1 Sealing Device of Hood 2004-01-19 0417121

2 Pre-setting and Installation Method for Bellows Cover 2007-06-26 10-0734211

3 Special Expansion Joints in the Ground 1999-04-16 0151434

4 Structure for Inlet and Exhaust Pipe 2000-03-24 0184762

5 Exhaust Pipe for Combustion Chamber 2001-08-07 0243288

6 Inlet and Exhaust Pipe for CombustionChamber 2000-09-08 0204038

7 Filter Cover Structure forHood 2002-05-30 0278239

8 Exhaust Pipe connectionStructure of Boiler 2007-05-18 20-0436107

Page 12: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

9. Main Products

Metallic Expansion Joints- Rectangular Type Expansion Joints for Exhaust Gas of Power Plant - Free Type Expansion Joints

Page 13: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

9. Main Products

Metallic Expansion Joints- Pressure Balance Type Expansion Joints- Hinge Type Expansion Joints- Control Ring Type Expansion Joints- Gimbal Type Expansion Joints

Page 14: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

9. Main Products

Non-Metallic Expansion Joints for Power Plant Flexible Joints/ Tubes/ Hoses Rubber Expansion Joints

- Cooling Water- Sea Water

Page 15: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

10. Application

Page 16: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

11. Manufacturing Equipments

Machining Equipment- Milling Machine, Lathe, Drilling Machine- Power Press/ Hydraulic Press(Max. 800 ton)- Auto Hydraulic Bellows Forming Machine- Rolled Bellows Forming Machine(Max. 6,000 mmDia)

Cutting Equipment- Shearing Machine/ Automatic Cutting Machine

Welding Equipment- ARC/ CO2/ TIG/ SPOT Welding Machine- Automatic TIG Welding Machine

Overhead Crane & Gantry Overhead Crane Testing Equipment

- Universal Testing Machine- Rockwell Hardness Tester- Pressure/ Vacuum Test Machine

Page 17: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

12. Main Customers

KOREA HYDRO & NUCLEAR POWER CO., LTD.

DAEWOO ENGINEERING COMPANY

SK ENGINEERING & CONSTRUCTION CO., LTD.

DAELIM INDUSTRIAL COMPANY LIMITED

Page 18: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

13. Major Experience ListNO. CUSTOMER PROJECT NAME TYPE DATE REMARK

1 Doosan Heavy Ind. Co., Ltd. QURAYYAH CCPP PROJECT Metallic 2010-03 SEC

2 Seentec Co., Ltd. CEBU COAL FIRED POWER PLANT Metallic 2009-11

3 BHI Co., Ltd. GwangYang By PRODUCT GAS CCPP Non-Metallic 2009-10

4 Doosan Heavy Ind. Co., Ltd. Angamos & Campiche Metallic 2009-09#1, #2 240MW x

2Unit

5 Daelim Industrial Co., Ltd. SAUDI KAYAN HDPE Metallic 2009-09 SABIC

6 Doosan Heavy Ind. Co., Ltd. Brazil Metallic 2009-08

7 Doosan Heavy Ind. Co., Ltd. Cirebon Non-Metallic 2009-07 600MW x 1Unit

8 Doosan Heavy Ind. Co., Ltd. SPAIN SABON HRSG Metallic 2009-05

9 Doosan Heavy Ind. Co., Ltd. Taweelah A10 HRSG Non-Metallic 2008-12 #1, #2 ,#3 1120MW x 3Unit

10 Daelim Industrial Co., Ltd. Gun-San Thermal Power Plant Flexible 2008-12

Page 19: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

13. Major Experience ListNO. CUSTOMER PROJECT NAME TYPE DATE REMARK

11 Doosan Heavy Ind. Co., Ltd. E-mal HRSG Metallic 2008-09 #1, #2 1400MW x 2Unit

12 Doosan Heavy Ind. Co., Ltd. Seraya HRSG Metallic 2008-08 #1, #2 756MW x 2Unit

13 Daelim Industrial Co., Ltd. Boryeong Thermal Power Plant /FGD Non-Metallic 2008.06 #1, #2 500MW x 2Unit

14 Doosan Heavy Ind. Co., Ltd. Amman East Metallic 2008.06 #1, #2 480MW x 2Unit

15 Doosan Heavy Ind.Co.,Ltd. Helon/Montoria Metallic 2008.05 400MW x 1Unit

16 Doosan Heavy Ind.Co.,Ltd. Lales HRSG Metallic 2008.02 #1, #2 800MW x 2Unit

17 Doosan Heavy Ind.Co.,Ltd. Taweelah A10 HRSG Non-Metallic 2007.11 #1, #2 ,#3 1120MW x 3Unit

18 Hanwha E&C Gun-Jang Steam Supply And Power Flexible 2007-04

19Korea Hydro & Nuclear Power

Co., Ltd. YoungGwang Nuclear Power Plant Metallic 2007-02

20 Doosan Heavy Ind. Co., Ltd. Bangpakong HRSG Metallic 2007-02

Page 20: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

13. Major Experience ListNO. CUSTOMER PROJECT NAME TYPE DATE REMARK

21 Korea South Power Co., Ltd. Sin-Incheon Combined Cycle Metallic 2007-01 HRSG#9~16 150MW x 8Unit

22 Korea South Power Co., Ltd. Hadong Thermal Power Plant Non-Metallic 2006-11 #7, #8 500MW x 2Unit

23 STX Engine Co., Ltd. Banwol Steam Supply Rubber 2006-11

24Doosan Heavy Industries

Co., Ltd. Zawia Extension HRSG Metallic 2006-10

25Doosan Heavy Industries

Co., Ltd. Castellon IV HRSG Metallic 2006-10

26Korea South Power Co., Ltd./

Deawoo Hadong Thermal Power Plant /NOX Non-Metallic 2006-09 #1~#6 500MW x 6Unit

27 SungChang Machinery Co., Ltd. Tae-Ahn Thermal Power Plant Non-Metallic 2006-05

28 Korea West Power Co., Ltd. Tae-Ahn Thermal Power Plant Metallic 2006-02

29 Korea East Power Co., Ltd. Dang-Jin Thermal Power Plant Metallic 2006-01

30 Korea Midland Power Co., Ltd. Incheon Thermal Power Plant Metallic 2006-01 #3, #4 250MW x 2Unit

Page 21: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

13. Major Experience ListNO. CUSTOMER PROJECT NAME TYPE DATE REMARK

31 Korea South Power Co., Ltd. Hadong Thermal Power Plant Rubber 2005-12 #3, #4 250MW x 2Unit

32 Hyundai E&C/Kangwon Boiler Zawia CCPP Metallic 2005-10

33Doosan Heavy Industries

Co., Ltd. Zawing HRSG Casing Metallic 2005-05

34 Korea South Power Co., Ltd. Nam JeJu Thermal Power Plant Metallic 2005-05 100MW x 1Unit

35Doosan Heavy Industries

Co., Ltd. Sohar HRSG Non-Metallic 2005-05

36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

37Doosan Heavy Industries

Co., Ltd. Jebel Ali Unit 1 HRSG Metallic 2004-06 #1, #2 690MW x 2Unit

38Doosan Heavy Industries

Co., Ltd. Hagit Unit 2 Hrsg Metallic 2003-11

39Korea South-East Power

Co., Ltd. E.P Water Washing System Metallic 2003-09

40Doosan Heavy Industries

Co., Ltd. HAIFA Unit 4 HRSG Metallic 2003-09 IEC

Page 22: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

14. Our Products

Page 23: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

14. Our Products

Page 24: YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic 2005-05 36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05

14. Our Products